
Electrolysis of water is using electricity to
split water into
oxygen
Oxygen is a chemical element; it has chemical symbol, symbol O and atomic number 8. It is a member of the chalcogen group (periodic table), group in the periodic table, a highly reactivity (chemistry), reactive nonmetal (chemistry), non ...
() and
hydrogen
Hydrogen is a chemical element; it has chemical symbol, symbol H and atomic number 1. It is the lightest and abundance of the chemical elements, most abundant chemical element in the universe, constituting about 75% of all baryon, normal matter ...
() gas by
electrolysis
In chemistry and manufacturing, electrolysis is a technique that uses Direct current, direct electric current (DC) to drive an otherwise non-spontaneous chemical reaction. Electrolysis is commercially important as a stage in the separation of c ...
. Hydrogen gas released in this way can be used as
hydrogen fuel, but must be kept apart from the
oxygen
Oxygen is a chemical element; it has chemical symbol, symbol O and atomic number 8. It is a member of the chalcogen group (periodic table), group in the periodic table, a highly reactivity (chemistry), reactive nonmetal (chemistry), non ...
as the mixture would be extremely explosive. Separately pressurised into convenient 'tanks' or 'gas bottles', hydrogen can be used for
oxyhydrogen welding
Welding is a fabrication (metal), fabrication process that joins materials, usually metals or thermoplastics, primarily by using high temperature to melting, melt the parts together and allow them to cool, causing Fusion welding, fusion. Co ...
and other applications, as the hydrogen / oxygen flame can reach approximately 2,800°C.
Water electrolysis requires a minimum
potential difference
Voltage, also known as (electrical) potential difference, electric pressure, or electric tension, is the difference in electric potential between two points. In a static electric field, it corresponds to the work needed per unit of charge ...
of 1.23
volt
The volt (symbol: V) is the unit of electric potential, Voltage#Galvani potential vs. electrochemical potential, electric potential difference (voltage), and electromotive force in the International System of Units, International System of Uni ...
s, although at that voltage external heat is also required. Typically 1.5 volts is required.
Electrolysis
In chemistry and manufacturing, electrolysis is a technique that uses Direct current, direct electric current (DC) to drive an otherwise non-spontaneous chemical reaction. Electrolysis is commercially important as a stage in the separation of c ...
is rare in industrial applications since hydrogen can be produced less expensively from
fossil fuel
A fossil fuel is a flammable carbon compound- or hydrocarbon-containing material formed naturally in the Earth's crust from the buried remains of prehistoric organisms (animals, plants or microplanktons), a process that occurs within geolog ...
s. Most of the time, hydrogen is made by splitting
methane
Methane ( , ) is a chemical compound with the chemical formula (one carbon atom bonded to four hydrogen atoms). It is a group-14 hydride, the simplest alkane, and the main constituent of natural gas. The abundance of methane on Earth makes ...
(CH
4) into
carbon
Carbon () is a chemical element; it has chemical symbol, symbol C and atomic number 6. It is nonmetallic and tetravalence, tetravalent—meaning that its atoms are able to form up to four covalent bonds due to its valence shell exhibiting 4 ...
dioxide (CO
2) and hydrogen (H
2) via
steam reforming
Steam reforming or steam methane reforming (SMR) is a method for producing syngas (hydrogen and carbon monoxide) by reaction of hydrocarbons with water. Commonly, natural gas is the feedstock. The main purpose of this technology is often hydrogen ...
. This is a carbon-intensive process that means for every kilogram of “grey” hydrogen produced, approximately 10 kilograms of CO
2 are emitted into the atmosphere.
History
In 1789,
Jan Rudolph Deiman and
Adriaan Paets van Troostwijk used an electrostatic machine to make electricity that was discharged on gold electrodes in a
Leyden jar. In 1800,
Alessandro Volta
Alessandro Giuseppe Antonio Anastasio Volta (, ; ; 18 February 1745 – 5 March 1827) was an Italian chemist and physicist who was a pioneer of electricity and Power (physics), power, and is credited as the inventor of the electric battery a ...
invented the
voltaic pile, while a few weeks later English scientists
William Nicholson and
Anthony Carlisle used it to electrolyse water. In 1806
Humphry Davy
Sir Humphry Davy, 1st Baronet (17 December 177829 May 1829) was a British chemist and inventor who invented the Davy lamp and a very early form of arc lamp. He is also remembered for isolating, by using electricity, several Chemical element, e ...
reported the results of extensive distilled water electrolysis experiments, concluding that
nitric acid
Nitric acid is an inorganic compound with the formula . It is a highly corrosive mineral acid. The compound is colorless, but samples tend to acquire a yellow cast over time due to decomposition into nitrogen oxide, oxides of nitrogen. Most com ...
was produced at the anode from dissolved atmospheric nitrogen. He used a high voltage battery and non-reactive electrodes and vessels such as gold electrode cones that doubled as vessels bridged by damp asbestos.
Zénobe Gramme invented the
Gramme machine in 1869, making electrolysis a cheap method for
hydrogen production
Hydrogen gas is produced by several industrial methods. Nearly all of the world's current supply of hydrogen is created from fossil fuels. Article in press. Most hydrogen is ''gray hydrogen'' made through steam methane reforming. In this process, ...
. A method of industrial synthesis of hydrogen and oxygen through electrolysis was developed by
Dmitry Lachinov in 1888.
Principles
A DC electrical power source is connected to two
electrode
An electrode is an electrical conductor used to make contact with a nonmetallic part of a circuit (e.g. a semiconductor, an electrolyte, a vacuum or a gas). In electrochemical cells, electrodes are essential parts that can consist of a varie ...
s, or two plates (typically made from an inert metal such as
platinum
Platinum is a chemical element; it has Symbol (chemistry), symbol Pt and atomic number 78. It is a density, dense, malleable, ductility, ductile, highly unreactive, precious metal, precious, silverish-white transition metal. Its name origina ...
or
iridium
Iridium is a chemical element; it has the symbol Ir and atomic number 77. This very hard, brittle, silvery-white transition metal of the platinum group, is considered the second-densest naturally occurring metal (after osmium) with a density ...
) that are placed in the water. Hydrogen appears at the
cathode
A cathode is the electrode from which a conventional current leaves a polarized electrical device such as a lead-acid battery. This definition can be recalled by using the mnemonic ''CCD'' for ''Cathode Current Departs''. Conventional curren ...
(where
electron
The electron (, or in nuclear reactions) is a subatomic particle with a negative one elementary charge, elementary electric charge. It is a fundamental particle that comprises the ordinary matter that makes up the universe, along with up qua ...
s enter the water), and oxygen at the
anode
An anode usually is an electrode of a polarized electrical device through which conventional current enters the device. This contrasts with a cathode, which is usually an electrode of the device through which conventional current leaves the devic ...
. Assuming ideal
faradaic efficiency, the
amount of hydrogen generated is twice the amount of oxygen, and both are
proportional to the total
electrical charge
Electricity is the set of physical phenomena associated with the presence and motion of matter possessing an electric charge. Electricity is related to magnetism, both being part of the phenomenon of electromagnetism, as described by Maxwel ...
conducted by the solution.
However, in many cells
competing side reactions occur, resulting in additional products and less than ideal faradaic efficiency.
Electrolysis
In chemistry and manufacturing, electrolysis is a technique that uses Direct current, direct electric current (DC) to drive an otherwise non-spontaneous chemical reaction. Electrolysis is commercially important as a stage in the separation of c ...
of pure water requires excess energy in the form of
overpotential
In electrochemistry, overpotential is the potential difference (voltage) between a half-reaction's thermodynamically determined reduction potential and the potential at which the redox event is experimentally observed. The term is directly r ...
to overcome various activation barriers. Without the excess energy, electrolysis occurs slowly or not at all. This is in part due to the limited
self-ionization of water
The self-ionization of water (also autoionization of water, autoprotolysis of water, autodissociation of water, or simply dissociation of water) is an ionization reaction in properties of water, pure water or in an aqueous solution, in which a wa ...
.
Pure water has an
electrical conductivity
Electrical resistivity (also called volume resistivity or specific electrical resistance) is a fundamental specific property of a material that measures its electrical resistance or how strongly it resists electric current. A low resistivity in ...
about one hundred thousandth that of seawater.
Efficiency is increased through the addition of an
electrolyte
An electrolyte is a substance that conducts electricity through the movement of ions, but not through the movement of electrons. This includes most soluble Salt (chemistry), salts, acids, and Base (chemistry), bases, dissolved in a polar solven ...
(such as a
salt
In common usage, salt is a mineral composed primarily of sodium chloride (NaCl). When used in food, especially in granulated form, it is more formally called table salt. In the form of a natural crystalline mineral, salt is also known as r ...
, an
acid
An acid is a molecule or ion capable of either donating a proton (i.e. Hydron, hydrogen cation, H+), known as a Brønsted–Lowry acid–base theory, Brønsted–Lowry acid, or forming a covalent bond with an electron pair, known as a Lewis ...
or a
base) and
electrocatalysts.
Equations

In pure water at the negatively charged cathode, a
reduction reaction takes place, with electrons (e
−) from the cathode being given to hydrogen cations to form hydrogen gas. At the positively charged anode, an
oxidation
Redox ( , , reduction–oxidation or oxidation–reduction) is a type of chemical reaction in which the oxidation states of the reactants change. Oxidation is the loss of electrons or an increase in the oxidation state, while reduction is ...
reaction occurs, generating oxygen gas and giving electrons to the anode to complete the circuit.
The two
half-reaction
In chemistry, a half reaction (or half-cell reaction) is either the oxidation or reduction reaction component of a redox reaction. A half reaction is obtained by considering the change in oxidation states of individual substances involved in the r ...
s, reduction and oxidation, are coupled to form a balanced system. In order to balance each half-reaction, the water needs to be acidic or basic. In the presence of acid, the equations are:
In the presence of base, the equations are:
Combining either half reaction pair yields the same overall decomposition of water into oxygen and hydrogen:
The number of hydrogen molecules produced is thus twice the number of oxygen molecules, in keeping with the facts that both hydrogen and oxygen are
diatomic molecule
Diatomic molecules () are molecules composed of only two atoms, of the same or different chemical elements. If a diatomic molecule consists of two atoms of the same element, such as hydrogen () or oxygen (), then it is said to be homonuclear mol ...
s and water molecules contain twice as many hydrogen atoms as oxygen atoms. Assuming equal temperature and pressure for both gases,
volume is proportional to moles, so twice as large a volume of hydrogen gas is produced as oxygen gas. The number of electrons pushed through the water is twice the number of generated hydrogen molecules and four times the number of generated oxygen molecules.
Thermodynamics

The decomposition of pure water into hydrogen and oxygen at
standard temperature and pressure
Standard temperature and pressure (STP) or standard conditions for temperature and pressure are various standard sets of conditions for experimental measurements used to allow comparisons to be made between different sets of data. The most used ...
is not favorable in
thermodynamic
Thermodynamics is a branch of physics that deals with heat, work, and temperature, and their relation to energy, entropy, and the physical properties of matter and radiation. The behavior of these quantities is governed by the four laws of th ...
terms.
Thus, the standard potential of the water electrolysis cell (E
ocell = E
ocathode − E
oanode) is −1.229 V at 25 °C at pH 0 (
+">+= 1.0 M). At 25 °C with pH 7 (
+">+= 1.0 M), the potential is unchanged based on the
Nernst equation. The thermodynamic standard cell potential can be obtained from standard-state free energy calculations to find ΔG° and then using the equation: ΔG°= −n F E° (where E° is the cell potential and F the
Faraday constant
In physical chemistry, the Faraday constant (symbol , sometimes stylized as ℱ) is a physical constant defined as the quotient of the total electric charge () by the amount () of elementary charge carriers in any given sample of matter: it ...
, 96,485 C/mol). For two water molecules electrolysed and hence two hydrogen molecules formed, n = 4, and
* ΔG° = 474.48 kJ/2 mol(water) = 237.24 kJ/mol(water)
* ΔS° = 163 J/K mol(water)
* ΔH° = 571.66 kJ/2 mol(water) = 285.83 kJ/mol(water)
* ΔH° = 141.86 kJ/g(H
2).
However, calculations regarding individual electrode equilibrium potentials requires corrections to account for the activity coefficients.
In practice when an electrochemical cell is "driven" toward completion by applying reasonable potential, it is kinetically controlled. Therefore,
activation energy
In the Arrhenius model of reaction rates, activation energy is the minimum amount of energy that must be available to reactants for a chemical reaction to occur. The activation energy (''E''a) of a reaction is measured in kilojoules per mole (k ...
, ion mobility (diffusion) and concentration, wire resistance, surface hindrance including bubble formation (blocks electrode area), and entropy, require greater potential to overcome. The amount of increase in required potential is termed the
overpotential
In electrochemistry, overpotential is the potential difference (voltage) between a half-reaction's thermodynamically determined reduction potential and the potential at which the redox event is experimentally observed. The term is directly r ...
.
Electrolyte
Electrolysis in pure water consumes/reduces H
+ cation
An ion () is an atom or molecule with a net electrical charge. The charge of an electron is considered to be negative by convention and this charge is equal and opposite to the charge of a proton, which is considered to be positive by convent ...
s at the cathode and consumes/oxidizes hydroxide (OH
−)
anion
An ion () is an atom or molecule with a net electrical charge. The charge of an electron is considered to be negative by convention and this charge is equal and opposite to the charge of a proton, which is considered to be positive by conven ...
s at the anode. This can be verified by adding a
pH indicator
A pH indicator is a halochromism, halochromic chemical compound added in small amounts to a Solution (chemistry), solution so the pH (acidity or Base (chemistry), basicity) of the solution can be determined visually or spectroscopically by chang ...
to the water: Water near the cathode is basic while water near the anode is acidic. The hydroxides OH
− that approach the anode mostly combine with the positive hydronium ions (H
3O
+) to form water. The positive hydronium ions that approach the cathode mostly combine with negative hydroxide ions to form water. Relatively few hydroniums/hydroxide ions reach the cathode/anode. This can cause overpotential at both electrodes.
Pure water has a charge carrier density similar to semiconductors since it has a low
autoionization, K
w = 1.0×10
−14 at room temperature and thus pure water conducts current poorly, 0.055 μS/cm. Unless a large potential is applied to increase the autoionization of water, electrolysis of pure water proceeds slowly, limited by the overall conductivity.
An aqueous electrolyte can considerably raise conductivity. The electrolyte disassociates into
cation
An ion () is an atom or molecule with a net electrical charge. The charge of an electron is considered to be negative by convention and this charge is equal and opposite to the charge of a proton, which is considered to be positive by convent ...
s and anions; the anions rush towards the anode and neutralize the buildup of positively charged H
+ there; similarly, the cations rush towards the cathode and neutralize the buildup of negatively charged OH
− there. This allows the continuous flow of electricity.
Anions from the electrolyte compete with the hydroxide ions to give up an
electron
The electron (, or in nuclear reactions) is a subatomic particle with a negative one elementary charge, elementary electric charge. It is a fundamental particle that comprises the ordinary matter that makes up the universe, along with up qua ...
. An electrolyte anion with less
standard electrode potential
In electrochemistry, standard electrode potential E^\ominus, or E^\ominus_, is the electrode potential (a measure of the reducing power of any element or compound) which the IUPAC "Gold Book" defines as ''"the value of the standard emf ( electrom ...
than hydroxide will be oxidized instead of the hydroxide, producing no oxygen gas. Likewise, a
cation
An ion () is an atom or molecule with a net electrical charge. The charge of an electron is considered to be negative by convention and this charge is equal and opposite to the charge of a proton, which is considered to be positive by convent ...
with a greater
standard electrode potential
In electrochemistry, standard electrode potential E^\ominus, or E^\ominus_, is the electrode potential (a measure of the reducing power of any element or compound) which the IUPAC "Gold Book" defines as ''"the value of the standard emf ( electrom ...
than a hydrogen ion will be reduced instead of hydrogen.
Various
cations have lower
electrode potential
An electrode is an electrical conductor used to make contact with a nonmetallic part of a Electronic circuit, circuit (e.g. a semiconductor, an electrolyte, a vacuum or a gas). In electrochemical cells, electrodes are essential parts that can c ...
than H
+ and are therefore suitable for use as electrolyte cations:
Li+,
Rb+,
K+,
Cs+,
Ba2+,
Sr2+,
Ca2+,
Na+, and
Mg2+.
Sodium
Sodium is a chemical element; it has Symbol (chemistry), symbol Na (from Neo-Latin ) and atomic number 11. It is a soft, silvery-white, highly reactive metal. Sodium is an alkali metal, being in group 1 element, group 1 of the peri ...
and
potassium
Potassium is a chemical element; it has Symbol (chemistry), symbol K (from Neo-Latin ) and atomic number19. It is a silvery white metal that is soft enough to easily cut with a knife. Potassium metal reacts rapidly with atmospheric oxygen to ...
are common choices,
as they form inexpensive, soluble salts.
If an
acid
An acid is a molecule or ion capable of either donating a proton (i.e. Hydron, hydrogen cation, H+), known as a Brønsted–Lowry acid–base theory, Brønsted–Lowry acid, or forming a covalent bond with an electron pair, known as a Lewis ...
is used as the electrolyte, the cation is H
+, and no competitor for the H
+ is created by disassociating water. The most commonly used anion is
sulfate (), as it is difficult to oxidize. The standard potential for oxidation of this ion to the
peroxydisulfate ion is +2.010 volts.
Strong acids such as
sulfuric acid
Sulfuric acid (American spelling and the preferred IUPAC name) or sulphuric acid (English in the Commonwealth of Nations, Commonwealth spelling), known in antiquity as oil of vitriol, is a mineral acid composed of the elements sulfur, oxygen, ...
(H
2SO
4), and strong bases such as
potassium hydroxide
Potassium hydroxide is an inorganic compound with the formula K OH, and is commonly called caustic potash.
Along with sodium hydroxide (NaOH), KOH is a prototypical strong base. It has many industrial and niche applications, most of which utili ...
(KOH), and
sodium hydroxide
Sodium hydroxide, also known as lye and caustic soda, is an inorganic compound with the formula . It is a white solid ionic compound consisting of sodium cations and hydroxide anions .
Sodium hydroxide is a highly corrosive base (chemistry), ...
(NaOH) are common choices as electrolytes due to their strong conducting abilities.
A solid polymer electrolyte can be used such as
Nafion and when applied with an appropriate catalyst on each side of the membrane can efficiently electrolyze with as little as 1.5 volts. Several commercial electrolysis systems use solid electrolytes.
Pure water
Electrolyte-free pure water electrolysis has been achieved via deep-sub-Debye-length nanogap
electrochemical cell
An electrochemical cell is a device that either generates electrical energy from chemical reactions in a so called galvanic cell, galvanic or voltaic cell, or induces chemical reactions (electrolysis) by applying external electrical energy in an ...
s. When the gap between cathode and anode are smaller than
Debye-length (1 micron in pure water, around 220 nm in distilled water), the
double layer regions from two electrodes can overlap, leading to a uniformly high electric field distributed across the entire gap. Such a high electric field can significantly enhance ion transport (mainly due to migration), further enhancing
self-ionization, continuing the reaction and showing little resistance between the two electrodes. In this case, the two
half-reaction
In chemistry, a half reaction (or half-cell reaction) is either the oxidation or reduction reaction component of a redox reaction. A half reaction is obtained by considering the change in oxidation states of individual substances involved in the r ...
s are coupled and limited by electron-transfer steps (the electrolysis current is saturated at shorter electrode distances).
Seawater
Ambient seawater presents challenges because of the presence of salt and other impurities. Approaches may or may not involve desalination before electrolysis. Traditional electrolysis produces toxic and corrosive chlorine ions (e.g., and ).
Multiple methods have been advanced for electrolysing unprocessed seawater. Typical
proton exchange membrane (PEM) electrolysers require desalination.
Indirect seawater electrolysis involves two steps: desalting seawater using a pre-treatment device and then producing hydrogen through traditional water electrolysis. This method improves efficiency, reduces corrosion, and extends catalyst lifespan.
Some argue that the costs of seawater desalination are relatively small compared to water splitting, suggesting that research should focus on developing more efficient two-step desalination-coupled water splitting processes.
However, indirect seawater electrolysis plants require more space, energy, and more maintenance, and some believe that the water purity achieved through seawater reverse osmosis (SWRO) may not be sufficient, necessitating additional equipment and cost.
In contrast, direct seawater electrolysis skips the pre-treatment step and introduces seawater directly into the electrolyzer to produce hydrogen. This approach is seen as more promising due to limited freshwater resources, the need to prioritize basic human needs, and the potential to reduce energy consumption and costs.
Membranes are critical for the efficiency of electrolysis, but they can be negatively affected by foreign ions in seawater, shortening their lifespan and reducing the efficiency of the electrolysis process.
One approach involves combining forward osmosis membranes with water splitting to produce hydrogen continuously from impure water sources. Water splitting generates a concentration gradient balanced by water influx via forward osmosis, allowing for continual extraction of pure water. However, this configuration has challenges such as the potential for Cl ions to pass through the membrane and cause damage, as well as the risk of hydrogen and oxygen mixing without a separator.
To address these issues, a low-cost semipermeable membrane was introduced between the electrodes to separate the generated gases, reducing membrane costs and minimizing Cl oxidation. Additionally, research shows that using transition metal-based materials can support water electrolysis efficiently.
Some studies have explored the use of low-cost reverse osmosis membranes (<10$/m
2) to replace expensive ion exchange membranes (500-1000$/m
2). The use of reverse osmosis membranes becomes economically attractive in water electrolyzer systems as opposed to ion exchange membranes due to their cost-effectiveness and the high proton selectivity they offer for cation salts, especially when high-concentration electrolytes are employed.
An alternative method involves employing a hydrophobic membrane to prevent ions from entering the cell stack. This method combines a hydrophobic porous
polytetrafluoroethylene
Polytetrafluoroethylene (PTFE) is a synthetic fluoropolymer of tetrafluoroethylene, and has numerous applications because it is chemically inert. The commonly known brand name of PTFE-based composition is Teflon by Chemours, a corporate spin-of ...
(PTFE) waterproof breathable membrane with a self-dampening electrolyte, utilizing a hygroscopic sulfuric acid solution with a commercial alkaline electrolyzer to generate hydrogen gas from seawater. At a larger scale, this seawater electrolysis system can consistently produce 386 L of H
2 per hour for over 3200 hours without experiencing significant catalyst corrosion or membrane wetting. The process capitalizes on the disparity in water vapor pressure between seawater and the self-dampening electrolyte to drive seawater evaporation and water vapor diffusion, followed by the liquefaction of the adsorbed water vapor on the self-dampening electrolyte.
Techniques
As of 2022, commercial electrolysis requires around 53 kWh of electricity to produce one kg of hydrogen, which holds 39.4 kWh (
HHV) of energy.
Fundamental demonstration
Two
leads
Lead () is a chemical element; it has Chemical symbol, symbol Pb (from Latin ) and atomic number 82. It is a Heavy metal (elements), heavy metal that is density, denser than most common materials. Lead is Mohs scale, soft and Ductility, malleabl ...
, running from the terminals of a battery, placed in a cup of water with a quantity of electrolyte establish conductivity. Using
NaCl (salt) in an electrolyte solution yields
chlorine
Chlorine is a chemical element; it has Symbol (chemistry), symbol Cl and atomic number 17. The second-lightest of the halogens, it appears between fluorine and bromine in the periodic table and its properties are mostly intermediate between ...
gas rather than oxygen due to a
competing half-reaction.
Sodium bicarbonate
Sodium bicarbonate ( IUPAC name: sodium hydrogencarbonate), commonly known as baking soda or bicarbonate of soda (or simply “bicarb” especially in the UK) is a chemical compound with the formula NaHCO3. It is a salt composed of a sodium cat ...
(baking soda) instead yields hydrogen, and carbon dioxide for as long as the bicarbonate anion stays in solution.
Hofmann voltameter
The Hofmann
voltameter is a small-scale electrolytic cell. It consists of three joined upright cylinders. The inner cylinder is open at the top to allow the addition of water and electrolyte. A
platinum
Platinum is a chemical element; it has Symbol (chemistry), symbol Pt and atomic number 78. It is a density, dense, malleable, ductility, ductile, highly unreactive, precious metal, precious, silverish-white transition metal. Its name origina ...
electrode (plate or honeycomb) is placed at the bottom of each of the two side cylinders, connected to the terminals of an electricity source. The generated gases displace water and collect at the top of the two outer tubes, where it can be drawn off with a
stopcock.
High-pressure
High-pressure electrolysis involves
compressed hydrogen output around 12–20 MPa (120–200
Bar, 1740–2900
psi). By pressurising the hydrogen in the electrolyser, the need for an external
hydrogen compressor
A hydrogen compressor is a device that increases the pressure of hydrogen by reducing its volume resulting in compressed hydrogen or liquid hydrogen.
Traditionally, applications for hydrogen compressors included Chlorine electrolyser and many chem ...
is eliminated. The average energy consumption is around 3%.
High-temperature

High-temperature electrolysis (also HTE or steam electrolysis) is more efficient at higher temperatures. A
heat engine
A heat engine is a system that transfers thermal energy to do mechanical or electrical work. While originally conceived in the context of mechanical energy, the concept of the heat engine has been applied to various other kinds of energy, pa ...
supplies some of the energy, which is typically cheaper than electricity
Alkaline water electrolysis
Proton exchange membrane
A
proton-exchange membrane electrolyser separates reactants and transports protons while blocking a direct electronic pathway through the membrane. PEM fuel cells use a solid polymer membrane (a thin plastic film) which is permeable to hydrogen ions (
proton
A proton is a stable subatomic particle, symbol , Hydron (chemistry), H+, or 1H+ with a positive electric charge of +1 ''e'' (elementary charge). Its mass is slightly less than the mass of a neutron and approximately times the mass of an e ...
s) when it is saturated with water, but does not conduct electrons.
It uses a proton-exchange membrane, or polymer-electrolyte membrane (PEM), which is a
semipermeable membrane
Semipermeable membrane is a type of synthetic or biologic, polymeric membrane that allows certain molecules or ions to pass through it by osmosis. The rate of passage depends on the pressure, concentration, and temperature of the molecules o ...
generally made from
ionomers and designed to
conduct protons while acting as an insulator and reactant barrier, e.g. to
oxygen
Oxygen is a chemical element; it has chemical symbol, symbol O and atomic number 8. It is a member of the chalcogen group (periodic table), group in the periodic table, a highly reactivity (chemistry), reactive nonmetal (chemistry), non ...
and
hydrogen
Hydrogen is a chemical element; it has chemical symbol, symbol H and atomic number 1. It is the lightest and abundance of the chemical elements, most abundant chemical element in the universe, constituting about 75% of all baryon, normal matter ...
gas.
PEM fuel cells use a solid polymer membrane (a thin plastic film) that is permeable to protons when saturated with water, but does not conduct electrons. Proton-exchange membranes are primarily characterized by proton
conductivity (σ),
methanol
Methanol (also called methyl alcohol and wood spirit, amongst other names) is an organic chemical compound and the simplest aliphatic Alcohol (chemistry), alcohol, with the chemical formula (a methyl group linked to a hydroxyl group, often ab ...
permeability (''P''), and thermal stability.
PEMs can be made from either pure
polymer
A polymer () is a chemical substance, substance or material that consists of very large molecules, or macromolecules, that are constituted by many repeat unit, repeating subunits derived from one or more species of monomers. Due to their br ...
or from
composite membranes, where other materials are embedded in a polymer matrix. One of the most common commercially available materials is the
fluoropolymer (PFSA)
Nafion.
Nafion is an ionomer with a
perfluorinated backbone such as
Teflon.
Many other structural motifs are used to make ionomers for proton-exchange membranes. Many use
polyaromatic polymers, while others use partially fluorinated polymers.
Anion exchange membrane
Anion exchange membrane electrolysis employs an
anion-exchange membrane (AEM) to achieve the separation of products, provide electrical insulation between electrodes, and facilitate ion conduction. In contrast to PEM electrolysis, AEM electrolysis allows for the conduction of hydroxide ions. A noteworthy benefit of AEM-based water electrolysis is the elimination of the need for expensive noble metal catalysts, as cost-effective transition metal catalysts can be utilized in their place.
Supercritical water
Supercritical water electrolysis (SWE) uses water in a
supercritical state. Supercritical water requires less energy, therefore reducing costs. It operates at >375 °C, which reduces thermodynamic barriers and increases kinetics, improving ionic conductivity over liquid or gaseous water, which reduces ohmic losses. Benefits include improved electrical efficiency, >221bar pressurised delivery of product gases, ability to operate at high current densities and low dependence on precious metal catalysts. As of 2021 commercial SWE equipment was not available.
Nickel/iron
In 2014, researchers announced electrolysis using nickel and iron catalysts rather than precious metals. Nickel-metal/nickel-oxide structure is more active than nickel metal or nickel oxide alone. The catalyst significantly lowers the required
voltage
Voltage, also known as (electrical) potential difference, electric pressure, or electric tension, is the difference in electric potential between two points. In a Electrostatics, static electric field, it corresponds to the Work (electrical), ...
.
Nickel–iron batteries are under investigation for use as combined batteries and electrolysers. Those "battolysers" could be charged and discharged like conventional batteries, and would produce hydrogen when fully charged.
In 2023, researchers in Australia announced the use of a porous sheet of nitrogen-doped nickel molybdenum phosphide catalyst. The nitrogen doping increases conductivity and optimizes electronic density and surface chemistry. This produces additional catalytic sites. The nitrogen bonds to the surface metals and has electro-negative properties that help exclude unwanted ions and molecules, while phosphate, sulfate, nitrate and hydroxyl surface ions block chlorine and prevent corrosion. 10 mA/cm
2 can be achieved using 1.52 and 1.55 V in alkaline electrolyte and
seawater
Seawater, or sea water, is water from a sea or ocean. On average, seawater in the world's oceans has a salinity of about 3.5% (35 g/L, 35 ppt, 600 mM). This means that every kilogram (roughly one liter by volume) of seawater has approximat ...
, respectively.
Nanogap electrochemical cells
In 2017, researchers reported nanogap
electrochemical cell
An electrochemical cell is a device that either generates electrical energy from chemical reactions in a so called galvanic cell, galvanic or voltaic cell, or induces chemical reactions (electrolysis) by applying external electrical energy in an ...
s that achieved high-efficiency electrolyte-free pure water electrolysis at ambient temperature. In these cells, the two electrodes are so close to each other (smaller than
Debye-length) that the mass transport rate can be higher than the electron-transfer rate, leading to two
half-reaction
In chemistry, a half reaction (or half-cell reaction) is either the oxidation or reduction reaction component of a redox reaction. A half reaction is obtained by considering the change in oxidation states of individual substances involved in the r ...
s coupled together and limited by the electron-transfer step. Experiments show that the electrical current density can be larger than that from 1 mol/L sodium hydroxide solution. Its "Virtual Breakdown Mechanism", is completely different from traditional electrochemical theory, due to such nanogap size effects.
Capillary fed
A capillary-fed electrolyzer cell is claimed to require only 41.5 kWh to produce 1 kg of hydrogen. The water electrolyte is isolated from the electrodes by a porous, hydrophilic separator. The water is drawn into the electrolyzer by capillary action, while the electrolyzed gases pass out on either side. It extends PEM technology by eliminating bubbles that reduce the contact between the electrodes and the electrolyte, reducing efficiency. The design is claimed to operate at 98%
energy efficiency (
higher heating value
The heating value (or energy value or calorific value) of a substance, usually a fuel or food (see food energy), is the amount of heat released during the combustion of a specified amount of it.
The ''calorific value'' is the total energy release ...
of hydrogen). The design forgoes water circulation, separator tanks, and other mechanism and can be air- or radiatively cooled.
The effect of the build-up of impurities in the cell from those initially present in the feed water is not yet available.
Applications
About five percent of hydrogen gas produced worldwide is created by electrolysis. The vast majority of current industrial hydrogen production is from
natural gas
Natural gas (also fossil gas, methane gas, and gas) is a naturally occurring compound of gaseous hydrocarbons, primarily methane (95%), small amounts of higher alkanes, and traces of carbon dioxide and nitrogen, hydrogen sulfide and helium ...
in the
steam reforming
Steam reforming or steam methane reforming (SMR) is a method for producing syngas (hydrogen and carbon monoxide) by reaction of hydrocarbons with water. Commonly, natural gas is the feedstock. The main purpose of this technology is often hydrogen ...
process, or from the partial oxidation of
coal
Coal is a combustible black or brownish-black sedimentary rock, formed as rock strata called coal seams. Coal is mostly carbon with variable amounts of other Chemical element, elements, chiefly hydrogen, sulfur, oxygen, and nitrogen.
Coal i ...
or heavy hydrocarbons. The majority of the hydrogen produced through electrolysis is a side product in the production of
chlorine
Chlorine is a chemical element; it has Symbol (chemistry), symbol Cl and atomic number 17. The second-lightest of the halogens, it appears between fluorine and bromine in the periodic table and its properties are mostly intermediate between ...
and
caustic soda. This is a prime example of a
competing for side reaction.
In the
chloralkali process
The chloralkali process (also chlor-alkali and chlor alkali) is an industrial process for the electrolysis of sodium chloride (NaCl) solutions. It is the technology used to produce chlorine and sodium hydroxide (caustic soda), which are commodi ...
(electrolysis of brine) a water/sodium chloride mixture is only half the electrolysis of water since the
chloride
The term chloride refers to a compound or molecule that contains either a chlorine anion (), which is a negatively charged chlorine atom, or a non-charged chlorine atom covalently bonded to the rest of the molecule by a single bond (). The pr ...
ions are oxidized to
chlorine
Chlorine is a chemical element; it has Symbol (chemistry), symbol Cl and atomic number 17. The second-lightest of the halogens, it appears between fluorine and bromine in the periodic table and its properties are mostly intermediate between ...
rather than water being oxidized to oxygen. Thermodynamically, this would not be expected since the oxidation potential of the chloride ion is less than that of water, but the rate of the chloride reaction is much greater than that of water, causing it to predominate. The hydrogen produced from this process is either burned (converting it back to water), used for the production of
specialty chemicals, or various other small-scale applications.
Water electrolysis is also used to generate oxygen for the
International Space Station
The International Space Station (ISS) is a large space station that was Assembly of the International Space Station, assembled and is maintained in low Earth orbit by a collaboration of five space agencies and their contractors: NASA (United ...
.
Many industrial electrolysis cells are similar to
Hofmann voltameters, with platinum plates or honeycombs as electrodes. Generally, hydrogen is produced for point of use applications such as
oxyhydrogen torches or when
high purity hydrogen or oxygen is desired. The vast majority of hydrogen is produced from hydrocarbons and as a result, contains trace amounts of
carbon monoxide
Carbon monoxide (chemical formula CO) is a poisonous, flammable gas that is colorless, odorless, tasteless, and slightly less dense than air. Carbon monoxide consists of one carbon atom and one oxygen atom connected by a triple bond. It is the si ...
among other impurities. The carbon monoxide impurity can be detrimental to various systems including many
fuel cell
A fuel cell is an electrochemical cell that converts the chemical energy of a fuel (often hydrogen fuel, hydrogen) and an oxidizing agent (often oxygen) into electricity through a pair of redox reactions. Fuel cells are different from most bat ...
s.
As electrolysers can be ramped down they might in future be used to cope with electricity supply demand mismatch.
Efficiency
Industrial output

Efficiency of modern hydrogen generators is measured by ''energy consumed per standard volume of hydrogen'' (MJ/m
3), assuming
standard temperature and pressure
Standard temperature and pressure (STP) or standard conditions for temperature and pressure are various standard sets of conditions for experimental measurements used to allow comparisons to be made between different sets of data. The most used ...
of the H
2. The lower the energy used by a generator, the higher its efficiency would be; a 100%-efficient electrolyser would consume (higher heating value) of
hydrogen
Hydrogen is a chemical element; it has chemical symbol, symbol H and atomic number 1. It is the lightest and abundance of the chemical elements, most abundant chemical element in the universe, constituting about 75% of all baryon, normal matter ...
,
[ (page 10]
Archived
10 March 2016 at the Wayback Machine
The Wayback Machine is a digital archive of the World Wide Web founded by Internet Archive, an American nonprofit organization based in San Francisco, California. Launched for public access in 2001, the service allows users to go "back in ...
. . Practical electrolysis (using a
rotating electrolyser at 15 bar pressure) may consume , and a further if the hydrogen is compressed for use in hydrogen cars. By adding external heat at , electricity consumption may be reduced.
There are three main technologies available on the market: alkaline,
proton exchange membrane (PEM), and
solid oxide electrolyzers.
Alkaline electrolyzers are cheaper in terms of investment (they generally use nickel catalysts), but least efficient. PEM electrolyzers are more expensive (they generally use expensive platinum-group metal catalysts) but are more efficient and can operate at higher current densities, and can, therefore, be possibly cheaper if the hydrogen production is large enough. Solid oxide electrolyzer cells (SOEC) are the third most common type of electrolysis, and the most expensive, and use high operating temperatures to increase efficiency. The theoretical electrical efficiency of SOEC is close to 100% at 90% hydrogen production. Degradation of the system over time does not affect the efficiency of SOEC electrolyzers initially unlike PEM and alkaline electrolyzers. As the SOEC system degrades, the cell voltage increases, producing more heat in the system naturally. Due to this, less energy is required to keep the system hot, which will make up for the energy losses from dramatic degradation initially. SOEC requires replacement of the stack after some years of degradation.
Efficiency
Electrolyzer vendors provide efficiencies based on
enthalpy
Enthalpy () is the sum of a thermodynamic system's internal energy and the product of its pressure and volume. It is a state function in thermodynamics used in many measurements in chemical, biological, and physical systems at a constant extern ...
. To assess the claimed efficiency of an electrolyzer it is important to establish how it was defined by the vendor (i.e. what enthalpy value, what current density, etc.).
Conventional alkaline electrolysis has an efficiency of about 70%. Accounting for the accepted use of the
higher heating value
The heating value (or energy value or calorific value) of a substance, usually a fuel or food (see food energy), is the amount of heat released during the combustion of a specified amount of it.
The ''calorific value'' is the total energy release ...
(because inefficiency via heat can be redirected back into the system to create the steam required by the catalyst), average working efficiencies for
PEM electrolysis are around 80%. This is expected to increase to between 82 and 86% before 2030. Theoretical efficiency for PEM electrolysers are predicted up to 94%.
In 2024, Australian company Hysata announced a device capable of 95% efficiency relative to the higher heating value of hydrogen. Conventional systems consume 52.5 kWh to produce hydrogen that can store 39.4 kWh of energy (1 kg). Its technology requires only 41.5 kWh to produce 1 kg. It uses a capillary-fed electrolyzer to eliminate hydrogen and oxygen bubbles in the fluid electrolyte. Bubbles are non-conductive, and can stick to electrodes, reducing electrode exposure to the electrolyte, increasing resistance. Hysata places the electrolyte at the bottom of the device. Capillary action draws it through a porous, hydrophilic separator between the electrodes. Each electrode has complete contact with the electrolyte on the inner side, and a dry chamber on the outer side. The effect of the build-up of impurities in the cell from those initially present in the feed water is not yet available.
Cost
Calculating cost is complicated,
and a
market price
A price is the (usually not negative) quantity of payment or compensation expected, required, or given by one party to another in return for goods or services. In some situations, especially when the product is a service rather than a phy ...
barely exists.
[ Considering the industrial production of hydrogen, and using current best processes for water electrolysis (PEM or alkaline electrolysis) which have an effective electrical efficiency of 70–80%,] producing 1 kg of hydrogen (which has a specific energy
Specific energy or massic energy is energy per unit mass. It is also sometimes called gravimetric energy density, which is not to be confused with energy density, which is defined as energy per unit volume. It is used to quantify, for example, st ...
of 143 MJ/kg) requires of electricity. At an electricity cost of $0.06/kW·h, as set out in the US Department of Energy hydrogen production targets for 2015, the hydrogen cost is $3/kg. Equipment cost depends on mass production, and the cost of electrolyzers rose 50% between 2021 and 2024.[Bettenhausen, Craig]
"Green hydrogen is still making gains"
'' Chemical and Engineering News'', May 8, 2025 Operating cost depends on electricity cost for about half of the levelised product price.[
]
Comparison with steam-methane-reformed (SMR) hydrogen
With the range of natural gas prices from 2016 as shown in the graph
Hydrogen Production Tech Team Roadmap, November 2017
putting the cost of steam-methane-reformed (SMR) hydrogen at between $1.20 and $1.50, the cost price of hydrogen via electrolysis is still over double 2015 DOE hydrogen target prices. The US DOE target price for hydrogen in 2020 is $2.30/kg, requiring an electricity cost of $0.037/kW·h, which is achievable given 2018 PPA tenders for wind and solar in many regions. This puts the $4/gasoline gallon equivalent (gge) H2 dispensed objective well within reach, and close to a slightly elevated natural gas production cost for SMR.
In other parts of the world, the price of SMR hydrogen is between $1–3/kg on average. This makes production of hydrogen via electrolysis cost competitive in many regions already, as outlined by Nel Hydrogen and others, including an article by the IEA examining the conditions which could lead to a competitive advantage for electrolysis. The large price increase of gas during the 2021–2022 global energy crisis made hydrogen electrolysis economic in some parts of the world.
Facilities
Some large industrial electrolyzers are operating at several megawatts. , the largest is a 150 MW alkaline facility in Ningxia, China, with a capacity up to 23,000 tonnes per year. While higher-efficiency Western electrolysis equipment can cost $1,200/kW, lower-efficiency Chinese equipment can cost $300/kW, but with a lower lifetime of 60,000 hours.
, different analysts predict annual manufacture of equipment by 2030 as 47 GW, 104 GW and 180 GW, respectively.
Overpotential
Real water electrolyzers require higher voltages for the reaction to proceed. The part that exceeds 1.23 V is called overpotential
In electrochemistry, overpotential is the potential difference (voltage) between a half-reaction's thermodynamically determined reduction potential and the potential at which the redox event is experimentally observed. The term is directly r ...
or overvoltage, and represents any kind of loss and nonideality in the electrochemical process.
For a well designed cell the largest overpotential
In electrochemistry, overpotential is the potential difference (voltage) between a half-reaction's thermodynamically determined reduction potential and the potential at which the redox event is experimentally observed. The term is directly r ...
is the reaction overpotential for the four-electron oxidation of water to oxygen at the anode; electrocatalysts can facilitate this reaction, and platinum
Platinum is a chemical element; it has Symbol (chemistry), symbol Pt and atomic number 78. It is a density, dense, malleable, ductility, ductile, highly unreactive, precious metal, precious, silverish-white transition metal. Its name origina ...
alloys are the state of the art for this oxidation. Developing a cheap, effective electrocatalyst for this reaction would be a great advance, and is a topic of current research; there are many approaches, among them a 30-year-old recipe for molybdenum sulfide, graphene quantum dots, carbon nanotube
A carbon nanotube (CNT) is a tube made of carbon with a diameter in the nanometre range ( nanoscale). They are one of the allotropes of carbon. Two broad classes of carbon nanotubes are recognized:
* ''Single-walled carbon nanotubes'' (''S ...
s,[ perovskite,] and nickel/nickel-oxide. Trimolybdenum phosphide () has been recently found as a promising nonprecious metal and earth‐abundant candidate with outstanding catalytic properties that can be used for electrocatalytic processes. The catalytic performance of Mo3P nanoparticles is tested in the hydrogen evolution reaction (HER), indicating an onset potential of as low as 21 mV, H2 formation rate, and exchange current density of 214.7 μmol/(s·g) cat (at only 100 mV overpotential) and 279.07 μA/cm2, respectively, which are among the closest values yet observed to platinum. The simpler two-electron reaction to produce hydrogen at the cathode can be electrocatalyzed with almost no overpotential by platinum, or in theory a hydrogenase enzyme. If other, less effective, materials are used for the cathode (e.g. graphite
Graphite () is a Crystallinity, crystalline allotrope (form) of the element carbon. It consists of many stacked Layered materials, layers of graphene, typically in excess of hundreds of layers. Graphite occurs naturally and is the most stable ...
), large overpotentials will appear.
Thermodynamics
The electrolysis of water in standard conditions requires a theoretical minimum of 237 kJ of electrical energy input to dissociate each mole of water, which is the standard Gibbs free energy
In thermodynamics, the Gibbs free energy (or Gibbs energy as the recommended name; symbol is a thermodynamic potential that can be used to calculate the maximum amount of Work (thermodynamics), work, other than Work (thermodynamics)#Pressure–v ...
of formation of water. It also requires thermal energy to balance the change in entropy of the reaction. Therefore, the process cannot proceed at constant temperature at electrical energy inputs below 286 kJ per mol if no external thermal energy is added.
Since each mole of water requires two moles of electron
The electron (, or in nuclear reactions) is a subatomic particle with a negative one elementary charge, elementary electric charge. It is a fundamental particle that comprises the ordinary matter that makes up the universe, along with up qua ...
s, and given that the Faraday constant
In physical chemistry, the Faraday constant (symbol , sometimes stylized as ℱ) is a physical constant defined as the quotient of the total electric charge () by the amount () of elementary charge carriers in any given sample of matter: it ...
''F'' represents the charge of a mole of electrons (96485 C/mol), it follows that the minimum voltage necessary for electrolysis is about 1.23 V. If electrolysis is carried out at high temperature, this voltage reduces. This effectively allows the electrolyser to operate at more than 100% electrical efficiency. In electrochemical systems this means that heat must be supplied to the reactor to sustain the reaction. In this way thermal energy can be used for part of the electrolysis energy requirement. In a similar way the required voltage can be reduced (below 1 V) if fuels (such as carbon, alcohol, biomass) are reacted with water (PEM based electrolyzer in low temperature) or oxygen ions (solid oxide electrolyte based electrolyzer in high temperature). This results in some of the fuel's energy being used to "assist" the electrolysis process and can reduce the overall cost of hydrogen produced.
However, observing the entropy component (and other losses), voltages over 1.48 V are required for the reaction to proceed at practical current densities (the thermoneutral voltage).
In the case of water electrolysis, Gibbs free energy represents the minimum ''work'' necessary for the reaction to proceed, and the reaction enthalpy is the amount of energy (both work and heat) that has to be provided so the reaction products are at the same temperature as the reactant (i.e. standard temperature for the values given above). Potentially, an electrolyzer operating at 1.48 V would operate isothermally at a temperature of 25°C as the electrical energy supplied would be equal to the enthalpy (heat) of water decomposition and this would require 20% more electrical energy than the minimum.
See also
* Electrocatalyst
*Electrochemistry
Electrochemistry is the branch of physical chemistry concerned with the relationship between Electric potential, electrical potential difference and identifiable chemical change. These reactions involve Electron, electrons moving via an electronic ...
*Electrochemical cell
An electrochemical cell is a device that either generates electrical energy from chemical reactions in a so called galvanic cell, galvanic or voltaic cell, or induces chemical reactions (electrolysis) by applying external electrical energy in an ...
*Electrochemical engineering
Electrochemical engineering is the branch of chemical engineering dealing with the technological applications of electrochemical phenomena, such as electrosynthesis of chemicals, electrowinning and refining of metals, flow batteries and fuel c ...
*Electrolysis
In chemistry and manufacturing, electrolysis is a technique that uses Direct current, direct electric current (DC) to drive an otherwise non-spontaneous chemical reaction. Electrolysis is commercially important as a stage in the separation of c ...
* Gas cracker
*Hydrogen production
Hydrogen gas is produced by several industrial methods. Nearly all of the world's current supply of hydrogen is created from fossil fuels. Article in press. Most hydrogen is ''gray hydrogen'' made through steam methane reforming. In this process, ...
* Methane pyrolysis (for Hydrogen)
* Noryl
* Photoelectrolysis of water
* Photocatalytic water splitting
* Electrochemical reduction of carbon dioxide
* Timeline of hydrogen technologies
*Water purification
Water purification is the process of removing undesirable chemicals, biological contaminants, suspended solids, and gases from water. The goal is to produce water that is fit for specific purposes. Most water is purified and disinfected for hu ...
References
External links
*
*
EERE 2008 – 100 kgH2/day Trade Study
NREL 2006 – Electrolysis technical report
*
6.Modeling and Integration of Green-Hydrogen-Assisted Carbon Dioxide Utilization for Hydrocarbon Manufacturin
{{DEFAULTSORT:Electrolysis Of Water
Electrolysis, Water, electrolysis of
Hydrogen production
Industrial gases
Water chemistry