Taxonomy Of Manufacturing Processes
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manufacturing Manufacturing is the creation or production of goods with the help of equipment, labor, machines, tools, and chemical or biological processing or formulation. It is the essence of the secondary sector of the economy. The term may refer ...
processes arranged by similarity of function.


Casting

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Bellfounding Bellfounding is the casting and tuning of large bronze bells in a foundry for use such as in churches, clock towers and public buildings, either to signify the time or an event, or as a musical carillon or chime. Large bells are made by cast ...
*
Centrifugal casting (industrial) Centrifugal casting or rotocasting is a casting technique that is typically used to cast thin-walled cylinders. It is typically used to cast materials such as metals, glass, and concrete. A high quality is attainable by control of metallurgy and ...
*
Continuous casting Continuous casting, also called strand casting, is the process whereby melting, molten metal is solidified into a "semifinished" Billet (semi-finished product), billet, Bloom (casting)#Bloom, bloom, or Slab (casting)#Slab, slab for subsequent ro ...
*
Die casting Die casting is a casting (metalworking), metal casting process that is characterized by forcing molten metal under high pressure into a mold cavity. The mold cavity is created using two hardened tool steel die (manufacturing), dies which have been ...
* Evaporative-pattern casting ** Full-mold casting ** Lost-foam casting *
Investment casting Investment casting is an industrial process based on lost-wax casting, one of the oldest known metal-forming techniques. The term "lost-wax casting" can also refer to modern investment casting processes. Investment casting has been used in vari ...
(
Lost-wax casting Lost-wax castingalso called investment casting, precision casting, or ''cire perdue'' (; borrowed from French)is the process by which a duplicate sculpture (often a metal, such as silver, gold, brass, or bronze) is cast from an original scul ...
) ** Countergravity casting ** Lost-foam casting * Low pressure die casting *
Permanent mold casting Permanent mold casting is a metal casting process that employs reusable Molding (process), molds ("permanent molds"), usually made from metal. The most common process uses gravity to fill the mold, however gas pressure or a vacuum are also used. ...
* Plastic mold casting * Resin casting *
Sand casting Sand casting, also known as sand molded casting, is a metal casting process characterized by using sand—known as ''casting sand''—as the mold material. The term "sand casting" can also refer to an object produced via the sand casting proces ...
* Shell molding * Slush casting, Slurry casting * Vacuum molding :''Data from'' Fundamentals of modern manufacturing


Labeling and painting

''Main articles:
Imaging Imaging is the representation or reproduction of an object's form; especially a visual representation (i.e., the formation of an image). Imaging technology is the application of materials and methods to create, preserve, or duplicate images. ...
and
Coating A coating is a covering that is applied to the surface of an object, or substrate. The purpose of applying the coating may be decorative, functional, or both. Coatings may be applied as liquids, gases or solids e.g. powder coatings. Paints ...
'' *
Laser engraving Laser engraving is the practice of using lasers to engrave an object. The engraving process renders a design by physically cutting into the object to remove material. The technique does not involve the use of inks or tool bits that contact th ...
*
Inkjet printing Inkjet printing is a type of computer printing that recreates a digital image by propelling droplets of ink onto paper or plastic substrates. Inkjet printers were the most commonly used type of printer in 2008, and range from small inexpensi ...
*
Chemical vapor deposition Chemical vapor deposition (CVD) is a vacuum deposition method used to produce high-quality, and high-performance, solid materials. The process is often used in the semiconductor industry to produce thin films. In typical CVD, the wafer (electro ...
*
Sputter deposition Sputter deposition is a physical vapor deposition (PVD) method of thin film deposition by the phenomenon of sputtering. This involves ejecting material from a "target" that is a source onto a "substrate" such as a silicon wafer. Resputtering is ...
*
Plating Plating is a finishing process in which a metal is deposited on a surface. Plating has been done for hundreds of years; it is also critical for modern technology. Plating is used to decorate objects, for corrosion inhibition, to improve solderab ...
*
Thermal spraying Thermal spraying techniques are coating processes in which melted (or heated) materials are sprayed onto a surface. The "feedstock" (coating precursor) is heated by electrical (plasma or arc) or chemical means (combustion flame). Thermal sprayi ...


Moulding

*
Powder metallurgy Powder metallurgy (PM) is a term covering a wide range of ways in which materials or components are made from metal powders. PM processes are sometimes used to reduce or eliminate the need for subtractive manufacturing, subtractive processes in ma ...
** Compaction plus
sintering Sintering or frittage is the process of compacting and forming a solid mass of material by pressure or heat without melting it to the point of liquefaction. Sintering happens as part of a manufacturing process used with metals, ceramics, plas ...
** Hot isostatic pressing ** Metal injection moulding ** Spray forming *
Plastic Plastics are a wide range of synthetic polymers, synthetic or Semisynthesis, semisynthetic materials composed primarily of Polymer, polymers. Their defining characteristic, Plasticity (physics), plasticity, allows them to be Injection moulding ...
s (see also
Rapid prototyping Rapid prototyping is a group of techniques used to quickly fabricate a scale model of a physical part or assembly using three-dimensional computer aided design ( CAD) data. Construction of the part or assembly is usually done using 3D printing ...
) **
Injection Injection or injected may refer to: Science and technology * Injective function, a mathematical function mapping distinct arguments to distinct values * Injection (medicine), insertion of liquid into the body with a syringe * Injection, in broadca ...
**
Compression molding Compression molding is a method of molding (process), molding in which the molding material, generally preheated, is first placed in an open, heated Molding (process), mold cavity. The mold is closed with a top force or plug member, pressure ...
** Transfer **
Extrusion Extrusion is a process used to create objects of a fixed cross section (geometry), cross-sectional profile by pushing material through a Die (manufacturing), die of the desired cross-section. Its two main advantages over other manufacturing pro ...
**
Blow molding Blow molding (or moulding) is a manufacturing process for forming hollow plastic parts. It is also used for forming glass bottles or other hollow shapes. In general, there are three main types of blow molding: extrusion blow molding, injection ...
** Dip moulding **
Rotational molding Rotational molding (BrE: moulding) involves a heated mold which is filled with a charge or shot weight of the material. It is then slowly rotated (usually around two perpendicular axes), causing the softened material to disperse and stick to t ...
**
Thermoforming Thermoforming is a manufacturing process where a plastic sheet is heated to a pliable forming temperature, formed to a specific shape in a mold, and trimmed to create a usable product. The sheet, or "film" when referring to thinner gauges and cert ...
**
Laminating Simulated flight (using image stack created by μCT scanning) through the length of a knitting needle that consists of laminated wooden layers: the layers can be differentiated by the change of direction of the wood's vessels Shattered windshi ...
** Expandable bead **
Foam Foams are two-phase materials science, material systems where a gas is dispersed in a second, non-gaseous material, specifically, in which gas cells are enclosed by a distinct liquid or solid material. Note, this source focuses only on liquid ...
** Vacuum plug assist ** Pressure plug assist ** Matched mould *
Shrink wrap Shrink wrap, also shrink film, is a material made up of polymer plastic film. When heat is applied, it shrinks tightly over whatever it is covering. Heat can be applied with a handheld heat gun (electric or gas), or the product and film can p ...
ping


Forming

* End tube forming **
Tube beading Tube beading is a metal forming process that forms a bead on the end of a tube. Tube beads can be used to help hold a hose on the end of a tube or to strengthen the end of the tube.Gregory Miller, "Tube Forming Processes: A Comprehensive Guide," ...
*
Forging Forging is a manufacturing process involving the shaping of metal using localized compression (physics), compressive forces. The blows are delivered with a hammer (often a power hammer) or a die (manufacturing), die. Forging is often classif ...
**
Smith Smith may refer to: People and fictional characters * Metalsmith, or simply smith, a craftsman fashioning tools or works of art out of various metals * Smith (given name) * Smith (surname), a family name originating in England ** List of people ...
** Hammer forge ** Drop forge ** Press **
Impact Impact may refer to: * Impact (mechanics), a large force or mechanical shock over a short period of time * Impact, Texas, a town in Taylor County, Texas, US Science and technology * Impact crater, a meteor crater caused by an impact event * Imp ...
(see also
Extrusion Extrusion is a process used to create objects of a fixed cross section (geometry), cross-sectional profile by pushing material through a Die (manufacturing), die of the desired cross-section. Its two main advantages over other manufacturing pro ...
) ** Upset ** No draft ** High-energy-rate ** Cored ** Incremental **
Powder A powder is a dry solid composed of many very fine particles that may flow freely when shaken or tilted. Powders are a special sub-class of granular materials, although the terms ''powder'' and ''granular'' are sometimes used to distinguish se ...
*
Rolling Rolling is a Motion (physics)#Types of motion, type of motion that combines rotation (commonly, of an Axial symmetry, axially symmetric object) and Translation (geometry), translation of that object with respect to a surface (either one or the ot ...
(Thick plate and sheet metal) **
Cold rolling In metalworking, rolling is a metal forming process in which metal stock is passed through one or more pairs of rolls to reduce the thickness, to make the thickness uniform, and/or to impart a desired mechanical property. The concept is simi ...
**
Hot rolling In metalworking, rolling is a metal forming process in which metal stock is passed through one or more pairs of rolls to reduce the thickness, to make the thickness uniform, and/or to impart a desired mechanical property. The concept is simi ...
**
Sheet metal Sheet metal is metal formed into thin, flat pieces, usually by an industrial process. Thicknesses can vary significantly; extremely thin sheets are considered foil (metal), foil or Metal leaf, leaf, and pieces thicker than 6 mm (0.25  ...
**
Shape A shape is a graphics, graphical representation of an object's form or its external boundary, outline, or external Surface (mathematics), surface. It is distinct from other object properties, such as color, Surface texture, texture, or material ...
**
Ring (The) Ring(s) may refer to: * Ring (jewellery), a round band, usually made of metal, worn as ornamental jewelry * To make a sound with a bell, and the sound made by a bell Arts, entertainment, and media Film and TV * ''The Ring'' (franchise), a ...
**
Transverse Transverse may refer to: *Transverse engine, an engine in which the crankshaft is oriented side-to-side relative to the wheels of the vehicle *Transverse flute, a flute that is held horizontally * Transverse force (or ''Euler force''), the tangen ...
** Cryorolling ** Orbital ** Cross-rolling ** Thread ***
Screw thread A screw thread is a helical structure used to convert between rotational and linear movement or force. A screw thread is a ridge wrapped around a cylinder or cone in the form of a helix, with the former being called a ''straight'' thread and t ...
***
Thread rolling In manufacturing, threading is the process of creating a screw thread. More screw threads are produced each year than any other machine element. There are many methods of generating threads, including subtractive methods (many kinds of thread cut ...
*
Extrusion Extrusion is a process used to create objects of a fixed cross section (geometry), cross-sectional profile by pushing material through a Die (manufacturing), die of the desired cross-section. Its two main advantages over other manufacturing pro ...
** Impact extrusion * Pressing ** Embossing ** Stretch forming ** Blanking (see drawing below) **
Drawing (manufacturing) Drawing is a manufacturing process that uses tensile forces to elongate metal, glass, or plastic. As the material is drawn (pulled), it stretches and becomes thinner, achieving a desired shape and thickness. Drawing is classified into two types ...
(''pulling''
sheet metal Sheet metal is metal formed into thin, flat pieces, usually by an industrial process. Thicknesses can vary significantly; extremely thin sheets are considered foil (metal), foil or Metal leaf, leaf, and pieces thicker than 6 mm (0.25  ...
,
wire file:Sample cross-section of high tension power (pylon) line.jpg, Overhead power cabling. The conductor consists of seven strands of steel (centre, high tensile strength), surrounded by four outer layers of aluminium (high conductivity). Sample d ...
, bar, or tube *** Bulging *** Necking *** Nosing **
Deep drawing Deep drawing is a sheet metal forming process in which a sheet metal blank is radially drawn into a forming die by the mechanical action of a punch. It is thus a shape transformation process with material retention. The process is considered "dee ...
(sinks, auto body) *
Bending In applied mechanics, bending (also known as flexure) characterizes the behavior of a slender structural element subjected to an external Structural load, load applied perpendicularly to a longitudinal axis of the element. The structural eleme ...
** Hemming *
Shearing Sheep shearing is the process by which the woollen fleece of a sheep is cut off. The person who removes the sheep's wool is called a '' shearer''. Typically each adult sheep is shorn once each year (depending upon dialect, a sheep may be sai ...
** Blanking and piercing *** Trimming ***
Shaving Shaving is the removal of hair, by using a razor or any other kind of bladed implement, to slice it down—to the level of the skin or otherwise. Shaving is most commonly practiced by men to remove their facial hair and by women to remove the ...
*** Notching *** Perforating *** Nibbling *** Dinking *** Lancing *** Cutoff ** Stamping ***
Metal A metal () is a material that, when polished or fractured, shows a lustrous appearance, and conducts electrical resistivity and conductivity, electricity and thermal conductivity, heat relatively well. These properties are all associated wit ...
***
Leather Leather is a strong, flexible and durable material obtained from the tanning (leather), tanning, or chemical treatment, of animal skins and hides to prevent decay. The most common leathers come from cattle, sheep, goats, equine animals, buffal ...
*** Progressive ** Coining **
Straight shearing Shearing, also known as die cutting, is a process that cuts stock without the formation of chips or the use of burning or melting. Strictly speaking, if the cutting blades are straight the process is called shearing; if the cutting blades are curve ...
***
Slitting Roll slitting is a shearing operation that cuts a large roll of material into narrower rolls. There are two types of slitting: log slitting and rewind slitting. In log slitting the roll of material is treated as a whole (the 'log') and one or mo ...
*Other ** Redrawing **
Ironing Ironing is the use of an iron (appliance), iron, usually heated, to remove wrinkles and unwanted creases from fabric. The heating is commonly done to a temperature of , depending on the fabric. Ironing works by loosening the bonds between the lon ...
**
Flattening Flattening is a measure of the compression of a circle or sphere along a diameter to form an ellipse or an ellipsoid of revolution (spheroid) respectively. Other terms used are ellipticity, or oblateness. The usual notation for flattening is f ...
**
Swaging Swaging () is a forging process in which the dimensions of an item are altered using Die (manufacturing), dies into which the item is forced. Swaging is usually a cold working process, but also may be hot working, hot worked. The term swage ma ...
**
Spinning Spin or spinning most often refers to: * Spin (physics) or particle spin, a fundamental property of elementary particles * Spin quantum number, a number which defines the value of a particle's spin * Spinning (textiles), the creation of yarn or thr ...
**
Peening In metallurgy, peening is the process of working a metal's surface to improve its material properties, usually by mechanical means, such as hammer blows, by blasting with shot ( shot peening), focusing light ( laser peening), or in recent years ...
** Guerin process ** Wheelon process ** Magnetic pulse **
Explosive forming Explosive forming is a metalworking technique in which an explosive charge is used instead of a punch or press. It can be used on materials for which a press setup would be prohibitively large or require an unreasonably high pressure, and is gene ...
**
Electroforming Electroforming is a metal forming process in which parts are fabricated through electrodeposition on a model, known in the industry as a mandrel. Conductive (metallic) mandrels are treated to create a mechanical parting layer, or are chemicall ...
** Staking ** Seaming **
Flanging Flanging is an audio signal processing, audio effect produced by mixing two identical audio signal, signals together, one signal delayed by a small and (usually) gradually changing period, usually smaller than 20 milliseconds. This produces a ...
** Straightening ** Decambering ** Cold sizing **
Hubbing Hubbing is a metalworking process that is used to make dies. It is a cold-working process, which means that it occurs well below the melting temperature of the metal being worked. Process In hubbing, a male hub (master) is created with a profile ...
** Hot metal gas forming **
Curling (metalworking) Curling is a sheet metal forming process used to form the edges into a hollow ring. Curling can be performed to eliminate sharp edges and increase the moment of inertia near the curled end. Other parts are curled to perform their primary functi ...
**
Hydroforming Hydroforming is a means of shaping ductile metals such as aluminium, brass, low alloy steel, and stainless steel into lightweight, structurally stiff and strong pieces. One of the largest applications of cost-effective hydroforming is the automot ...


Machining

* Mills **
Grist mill A gristmill (also: grist mill, corn mill, flour mill, feed mill or feedmill) grinds cereal grain into flour and Wheat middlings, middlings. The term can refer to either the grinding mechanism or the building that holds it. Grist is grain that h ...
** Hammer mill **
Ball mill A ball mill is a type of grinder filled with grinding balls, used to grind or blend materials for use in mineral dressing processes, paints, pyrotechnics, ceramics, and selective laser sintering. It works on the principle of impact and attri ...
** Buhrstone mill ** Disc mill **
Saw mill A sawmill (saw mill, saw-mill) or lumber mill is a facility where logging, logs are cut into lumber. Modern sawmills use a motorized saw to cut logs lengthwise to make long pieces, and crosswise to length depending on standard or custom sizes ...
**
Steel mill A steel mill or steelworks is an industrial plant for the manufacture of steel. It may be an integrated steel works carrying out all steps of steelmaking from smelting iron ore to rolled product, but may also be a plant where steel semi-fini ...
***
Blast furnace A blast furnace is a type of metallurgical furnace used for smelting to produce industrial metals, generally pig iron, but also others such as lead or copper. ''Blast'' refers to the combustion air being supplied above atmospheric pressure. In a ...
***
Smelting Smelting is a process of applying heat and a chemical reducing agent to an ore to extract a desired base metal product. It is a form of extractive metallurgy that is used to obtain many metals such as iron-making, iron, copper extraction, copper ...
***
Refining Refining is the process of purification of a (1) substance or a (2) form. The term is usually used of a natural resource that is almost in a usable form, but which is more useful in its pure form. For instance, most types of natural petroleum w ...
*** Reduction mill *** Annealing ***
Pickling Pickling is the process of food preservation, preserving or extending the shelf life of food by either Anaerobic organism, anaerobic fermentation (food), fermentation in brine or immersion in vinegar. The pickling procedure typically affects t ...
*** Passivate ***
Coating A coating is a covering that is applied to the surface of an object, or substrate. The purpose of applying the coating may be decorative, functional, or both. Coatings may be applied as liquids, gases or solids e.g. powder coatings. Paints ...
*
Milling Milling may refer to: * Milling (minting), forming narrow ridges around the edge of a coin * Milling (grinding), breaking solid materials into smaller pieces by grinding, crushing, or cutting in a mill * Milling (machining), a process of using ro ...
*
Turning Turning is a machining process in which a cutting tool, typically a non-rotary tool bit, describes a helix toolpath by moving more or less linearly while the workpiece rotates. Usually the term "turning" is reserved for the generation of ...
**
Lathe A lathe () is a machine tool that rotates a workpiece about an axis of rotation to perform various operations such as cutting, sanding, knurling, drilling, deformation, facing, threading and turning, with tools that are applied to the w ...
** Facing ** Boring (also Single pass bore finishing) **
Spinning Spin or spinning most often refers to: * Spin (physics) or particle spin, a fundamental property of elementary particles * Spin quantum number, a number which defines the value of a particle's spin * Spinning (textiles), the creation of yarn or thr ...
( flow turning) **
Knurling Knurling is a manufacturing process, typically conducted on a lathe, whereby a pattern of straight, angled or crossed lines is rolled into the material. Knurling can also refer to material that has a knurled pattern. Etymology The terms ''knur ...
** Hard turning ** Cutoff (parting) *
Drilling Drilling is a cutting process where a drill bit is spun to cut a hole of circular cross section (geometry), cross-section in solid materials. The drill bit is usually a rotary Cutting tool (machining), cutting tool, often multi-point. The bit i ...
** Friction drilling * Reaming * Countersinking *
Tapping Tapping is a playing technique that can be used on any stringed instrument, but which is most commonly used on guitar. The technique involves a string being fretted and set into vibration as part of a single motion. This is in contrast to stand ...
*
Sawing A saw is a tool consisting of a tough blade, wire, or chain with a hard toothed edge used to cut through material. Various terms are used to describe toothed and abrasive saws. Saws began as serrated materials, and when mankind learned how ...
** Filing * Broaching * Shaping ** Horizontal ** Vertical ** Special purpose * Planing ** Double housing ** Open-side ** Edge or plate ** Pit-type ** Abrasive jet machining **
Water jet cutting A water jet cutter, also known as a water jet or waterjet, is an industrial tool capable of cutting a wide variety of materials using an extremely high-pressure jet of water, or a mixture of water and an abrasive substance. The term abrasive je ...
**
Photochemical machining Photochemical machining (PCM), also known as photochemical milling or photo etching, is a chemical milling process used to fabricate sheet metal components using a photoresist and etchants to corrosively machine away selected areas. This proces ...
** Abrasive belt * Honing (
Sharpening Sharpening is the process of creating or refining a blade, the edge joining two non-coplanar faces into a converging apex, thereby creating an edge of appropriate shape on a tool or implement designed for cutting. Improving sharpness is don ...
) ** Electro-chemical grinding * Finishing & industrial finishing **
Abrasive blasting Sandblasting, sometimes known as abrasive blasting, is the operation of forcibly propelling a stream of abrasive material against a surface under high pressure to smooth a rough surface, roughen a smooth surface, shape a surface or remove sur ...
(sand blasting) **
Buffing Buffing are finishing processes for smoothing a workpiece's surface using an abrasive and a work wheel or a leather strop. Technically, ''polishing'' refers to processes that uses an abrasive that is glued to the work wheel, while ''buffing'' ...
** Burnishing **
Electroplating Electroplating, also known as electrochemical deposition or electrodeposition, is a process for producing a metal coating on a solid substrate through the redox, reduction of cations of that metal by means of a direct current, direct electric cur ...
**
Electropolishing Electropolishing principle: 1. Electrolyte 2. Cathode 3. Workpiece to polish (Anode) 4. Particle moving from the work-piece to the cathode 5. Surface before polishing 6. Surface after polishing Electropolishing, also known as electrochemical poli ...
** Magnetic field-assisted finishing **
Etching Etching is traditionally the process of using strong acid or mordant to cut into the unprotected parts of a metal surface to create a design in intaglio (incised) in the metal. In modern manufacturing, other chemicals may be used on other type ...
** Linishing **
Mass finishing Mass finishing is a group of manufacturing processes that allow large quantities of parts to be simultaneously finished. The goal of this type of finishing is to burnish, deburr, clean, radius, de-flash, descale, remove rust, polish, bright ...
*** Tumbling (barrel finishing) **** Spindle finishing ***
Vibratory finishing Vibratory finishing is a type of mass finishing manufacturing Manufacturing is the creation or production of goods with the help of equipment, labor, machines, tools, and chemical or biological processing or formulation. It is the essen ...
**
Plating Plating is a finishing process in which a metal is deposited on a surface. Plating has been done for hundreds of years; it is also critical for modern technology. Plating is used to decorate objects, for corrosion inhibition, to improve solderab ...
**
Polishing Polishing is the process of creating a smooth and shiny surface by rubbing it or by applying a chemical treatment, leaving a clean surface with a significant specular reflection (still limited by the index of refraction of the material accordi ...
** Superfinishing ** Wire brushing *
Routing Routing is the process of selecting a path for traffic in a Network theory, network or between or across multiple networks. Broadly, routing is performed in many types of networks, including circuit-switched networks, such as the public switched ...
* Hobbing * Ultrasonic machining *
Electrical discharge In electromagnetism, an electric discharge is the release and transmission of electricity in an applied electric field through a medium such as a gas (i.e., an outgoing flow of electric current through a non-metal medium).American Geophysical U ...
* Electrical discharge machining (EDM) * Electron beam machining *
Electrochemical machining Electrochemical machining (ECM) is a method of removing metal by an electrochemical process. It is normally used for mass production and for working extremely hard materials, or materials that are difficult to machine using conventional methods ...
*
Chemical A chemical substance is a unique form of matter with constant chemical composition and characteristic properties. Chemical substances may take the form of a single element or chemical compounds. If two or more chemical substances can be combin ...
*
Photochemical Photochemistry is the branch of chemistry concerned with the chemical effects of light. Generally, this term is used to describe a chemical reaction caused by absorption of ultraviolet (wavelength from 100 to 400  nm), visible (400–750&nb ...
*
Laser cutting Laser cutting is a technology that uses a laser to vaporize materials, resulting in a cut edge. While typically used for industrial manufacturing applications, it is now used by schools, small businesses, architecture, and hobbyists. Laser cutt ...
**
Laser drilling Laser drilling is the process of creating thru-holes, referred to as “popped” holes or “percussion drilled” holes, by repeatedly pulsing focused laser energy on a material. The diameter of these holes can be as small as 0.002” (~50 μm). ...
* Grinding ** High stock removal * Gashing *
Biomachining Biomachining is the machining process of using lithotropic bacteria to remove material from metal parts, contrasted with chemical machining methods such as chemical milling and physical machining methods such as Milling (machining), milling. Certa ...
*
Skiving (metalworking) Skiving or scarfing is the process of cutting material off in slices, usually metal, but also Skiving (leathercraft), leather or laminates. Skiving can be used instead of rolling (metalworking), rolling the material to shape when the material mus ...


Joining

*
Welding Welding is a fabrication (metal), fabrication process that joins materials, usually metals or thermoplastics, primarily by using high temperature to melting, melt the parts together and allow them to cool, causing Fusion welding, fusion. Co ...
** Arc *** Manual metal *** Shielded metal *** Gas metal **** Pulsed ****
Short circuit A short circuit (sometimes abbreviated to short or s/c) is an electrical circuit that allows a current to travel along an unintended path with no or very low electrical impedance. This results in an excessive current flowing through the circuit ...
**** Electrogas **** Spray transfer *** Gas tungsten *** Flux-cored *** Submerged *** Plasma arc *** Carbon arc ***
Stud Stud may refer to: Animals * Stud (animal), an animal retained for breeding ** Stud farm, a property where livestock are bred Arts and entertainment * Stud (band), a British progressive rock group * The Stud (bar), a gay bar in San Francisco * ...
***
Electroslag Electroslag welding (ESW) is a highly productive, single pass welding process for thick (greater than 25 mm up to about 300 mm) materials in a vertical or close to vertical position. (ESW) is similar to electrogas welding, but the main ...
***
Atomic hydrogen A hydrogen atom is an atom of the chemical element hydrogen. The electrically neutral hydrogen atom contains a single positively charged proton in the nucleus, and a single negatively charged electron bound to the nucleus by the Coulomb for ...
*** Plasma-MIG ( metal inert gas) *** Impregnated tape *** Regulated Metal Deposition ** Oxyfuel gas *** Oxy-
acetylene Acetylene (Chemical nomenclature, systematic name: ethyne) is a chemical compound with the formula and structure . It is a hydrocarbon and the simplest alkyne. This colorless gas is widely used as a fuel and a chemical building block. It is u ...
gas *** Methylacetylene propadiene (MAPP) *** Air-acetylene *** Oxyhydrogen *** Pressure gas **** CO2 ** Resistance *** Butt welding **** Flash butt welding *** Shot welding ***
Spot welding Spot welding (or resistance spot welding) is a type of electric resistance welding used to weld various sheet metal products, through a process in which contacting metal surface points are joined by the heat obtained from resistance to electric ...
** Projection welding ** Seam ** Upset welding ** Percussion (manufacturing) ** Solid state welding *** Ultrasonic ***
Explosive An explosive (or explosive material) is a reactive substance that contains a great amount of potential energy that can produce an explosion if released suddenly, usually accompanied by the production of light, heat, sound, and pressure. An ex ...
***
Diffusion Diffusion is the net movement of anything (for example, atoms, ions, molecules, energy) generally from a region of higher concentration to a region of lower concentration. Diffusion is driven by a gradient in Gibbs free energy or chemical p ...
****
Hot press ''Hot Press'' is a monthly music and politics magazine based in Dublin, Ireland, founded in June 1977. The magazine has been edited since its inception by Niall Stokes. History ''Hot Press'' was founded in June 1977 by Niall Stokes, who cont ...
**** Isostatic hot gas **** Vacuum furnace *** Friction welding ***
Inertia Inertia is the natural tendency of objects in motion to stay in motion and objects at rest to stay at rest, unless a force causes the velocity to change. It is one of the fundamental principles in classical physics, and described by Isaac Newto ...
***
Forge A forge is a type of hearth used for heating metals, or the workplace (smithy) where such a hearth is located. The forge is used by the smith to heat a piece of metal to a temperature at which it becomes easier to shape by forging, or to the ...
***
Cold Cold is the presence of low temperature, especially in the atmosphere. In common usage, cold is often a subjectivity, subjective perception. A lower bound to temperature is absolute zero, defined as 0.00K on the Kelvin scale, an absolute t ...
*** Roll **
Electron beam welding Electron-beam welding (EBW) is a fusion welding process in which a charged-particle beam, beam of high-velocity electrons is applied to two materials to be joined. The workpieces melt and flow together as the kinetic energy of the electrons is ...
**
Laser welding A laser is a device that emits light through a process of optical amplification based on the stimulated emission of electromagnetic radiation. The word ''laser'' originated as an acronym for light amplification by stimulated emission of rad ...
**
Thermite Thermite () is a pyrotechnic composition of powder metallurgy, metal powder and metal oxide. When ignited by heat or chemical reaction, thermite undergoes an exothermic redox, reduction-oxidation (redox) reaction. Most varieties are not explos ...
** Induction ***
Low frequency Low frequency (LF) is the ITU designation for radio frequencies (RF) in the range of 30–300  kHz. Since its wavelengths range from 10–1  km, respectively, it is also known as the kilometre band or kilometre waves. LF radio waves ...
(50–450 Hz) ***
High frequency High frequency (HF) is the ITU designation for the band of radio waves with frequency between 3 and 30 megahertz (MHz). It is also known as the decameter band or decameter wave as its wavelengths range from one to ten decameters (ten to one ...
(induction resistance; 200–450 kHz) **Others *** Heated metal plate ***
Solvent A solvent (from the Latin language, Latin ''wikt:solvo#Latin, solvō'', "loosen, untie, solve") is a substance that dissolves a solute, resulting in a Solution (chemistry), solution. A solvent is usually a liquid but can also be a solid, a gas ...
***
Dielectric In electromagnetism, a dielectric (or dielectric medium) is an Insulator (electricity), electrical insulator that can be Polarisability, polarised by an applied electric field. When a dielectric material is placed in an electric field, electric ...
***
Magnetic pulse welding Magnetic pulse welding (MPW) is a solid state welding process that uses magnetic forces to weld two workpieces together. The welding mechanism is most similar to that of explosion welding. Magnetic pulse welding started in the early 1970s, when th ...
*** Radio frequency welding *** High frequency resistance ***
Electromagnetic In physics, electromagnetism is an interaction that occurs between particles with electric charge via electromagnetic fields. The electromagnetic force is one of the four fundamental forces of nature. It is the dominant force in the interacti ...
*** Flow *** Resistance ***
Infrared Infrared (IR; sometimes called infrared light) is electromagnetic radiation (EMR) with wavelengths longer than that of visible light but shorter than microwaves. The infrared spectral band begins with the waves that are just longer than those ...
***
Vacuum A vacuum (: vacuums or vacua) is space devoid of matter. The word is derived from the Latin adjective (neuter ) meaning "vacant" or "void". An approximation to such vacuum is a region with a gaseous pressure much less than atmospheric pressur ...
*** Hot-air-welding *
Brazing Brazing is a metal-joining process in which two or more metal items are joined by melting and flowing a filler metal into the joint, with the filler metal having a lower melting point than the adjoining metal. Brazing differs from welding in ...
**
Torch A torch is a stick with combustible material at one end which can be used as a light source or to set something on fire. Torches have been used throughout history and are still used in processions, symbolic and religious events, and in juggl ...
**
Induction brazing Induction brazing is a process in which two or more materials are joined together by a filler metal that has a lower melting point than the base materials using induction heating. In induction heating, usually ferrous materials are heated rapidly ...
** Furnace ** Dip *
Soldering Soldering (; ) is a process of joining two metal surfaces together using a filler metal called solder. The soldering process involves heating the surfaces to be joined and melting the solder, which is then allowed to cool and solidify, creatin ...
**
Iron Iron is a chemical element; it has symbol Fe () and atomic number 26. It is a metal that belongs to the first transition series and group 8 of the periodic table. It is, by mass, the most common element on Earth, forming much of Earth's o ...
**
Hot plate A hot plate or hotplate is a heated flat surface on a stove or electric cooker on which food may be cooked, either built into an electric cooker or kitchen stove, or portable, plugged into an electric outlet. Hot plates can also be used as a h ...
**
Oven upA double oven A ceramic oven An oven is a tool that is used to expose materials to a hot environment. Ovens contain a hollow chamber and provide a means of heating the chamber in a controlled way. In use since antiquity, they have been use ...
** Induction ** Dip **
Wave In physics, mathematics, engineering, and related fields, a wave is a propagating dynamic disturbance (change from List of types of equilibrium, equilibrium) of one or more quantities. ''Periodic waves'' oscillate repeatedly about an equilibrium ...
** Ultrasonic *
Sintering Sintering or frittage is the process of compacting and forming a solid mass of material by pressure or heat without melting it to the point of liquefaction. Sintering happens as part of a manufacturing process used with metals, ceramics, plas ...
*
Adhesive bonding Adhesive bonding is a joining technique used in the manufacture and repair of a wide range of products. Along with welding and soldering, adhesive bonding is one of the basic joining processes. In this technique, components are bonded together usi ...
(incomplete) ** Thermo-setting and
thermoplastic A thermoplastic, or thermosoftening plastic, is any plastic polymer material that becomes pliable or moldable at a certain elevated temperature and solidifies upon cooling. Most thermoplastics have a high molecular weight. The polymer chains as ...
**
Epoxy Epoxy is the family of basic components or Curing (chemistry), cured end products of epoxy Resin, resins. Epoxy resins, also known as polyepoxides, are a class of reactive prepolymers and polymers which contain epoxide groups. The epoxide fun ...
** Modified epoxy ** Phenolics **
Polyurethane Polyurethane (; often abbreviated PUR and PU) is a class of polymers composed of organic chemistry, organic units joined by carbamate (urethane) links. In contrast to other common polymers such as polyethylene and polystyrene, polyurethane term ...
** Adhesive alloys **Miscellaneous other powders, liquids, solids, and tapes *
Fastening A fastener (US English) or fastening (UK English) is a hardware device that mechanically joins or affixes two or more objects together. In general, fasteners are used to create non-permanent joints; that is, joints that can be removed or disman ...
wood and metal ** Nailing **
Screw A screw is an externally helical threaded fastener capable of being tightened or released by a twisting force (torque) to the screw head, head. The most common uses of screws are to hold objects together and there are many forms for a variety ...
ing **(By material fastened) ***Machine (Metal) ***Wood Screws **(By slot type) ***Phillips ("Plus sign" in Canada) ***Straight ("Minus sign" in Canada) **(By shape) ***Round head ***Flat head ***Box head ***Hex ***Lag ** Nut and bolts **
Rivet A rivet is a permanent mechanical fastener. Before being installed, a rivet consists of a smooth cylinder (geometry), cylindrical shaft with a head on one end. The end opposite the head is called the ''tail''. On installation, the deformed e ...
ing **
Clinching In metalworking, clinching or press-joining is a bulk sheet metal forming process aimed at joining thin metal sheets without additional components, using special tools to Deformation (engineering), plastically form an interlock between two or mo ...
** Pinning *** Cotter ***
Groove Groove or Grooves may refer to: Music * Groove (music) * Groove (drumming) * The Groove (band), an Australian rock/pop band of the 1960s * The Groove (Sirius XM), a US radio station * Groove 101.7FM, a former Perth, Australia, radio station ...
*** Tapered *** Roll *** Retaining rings *** Quick release skewer ** Stitching ** Stapling * Press fitting


Additive manufacturing

*
3D printing 3D printing, or additive manufacturing, is the construction of a three-dimensional object from a CAD model or a digital 3D model. It can be done in a variety of processes in which material is deposited, joined or solidified under computer ...
* Direct metal laser sintering *
Filament winding Filament winding is a fabrication technique mainly used for manufacturing open (cylinders) or closed end structures (pressure vessels or tanks). This process involves winding filaments under tension over a rotating mandrel. The mandrel rotates ar ...
, produces composite pipes, tanks, etc. *
Fused deposition modeling Fused filament fabrication (FFF), also known as fused deposition modeling (with the trademarked acronym FDM), or ''filament freeform fabrication'', is a 3D printing process that uses a continuous filament of a thermoplastic material. Filament is ...
*Inkjet Printing * Laminated object manufacturing * Laser engineered net shaping *Layered manufacturing * Rapid Induction Printing *
Selective laser sintering Selective laser sintering (SLS) is an additive manufacturing (AM) technique that uses a laser as the power and heat source to sinter powdered material (typically nylon or polyamide), aiming the laser automatically at points in space defined ...
* Spark plasma sintering * Stereolithography


Other

*
Mining Mining is the Resource extraction, extraction of valuable geological materials and minerals from the surface of the Earth. Mining is required to obtain most materials that cannot be grown through agriculture, agricultural processes, or feasib ...
**
Quarrying A quarry is a type of open-pit mine in which dimension stone, rock, construction aggregate, riprap, sand, gravel, or slate is excavated from the ground. The operation of quarries is regulated in some jurisdictions to manage their s ...
** Blasting ** Crushing *
Chemical manufacturing The chemical industry comprises the companies and other organizations that develop and produce industrial, specialty and other chemicals. Central to the modern world economy, the chemical industry converts raw materials ( oil, natural gas, air, w ...
*
Petroleum refining An oil refinery or petroleum refinery is an industrial process plant where petroleum (crude oil) is transformed and refined into products such as gasoline (petrol), diesel fuel, asphalt base, fuel oils, heating oil, kerosene, liquefied petr ...
*
Assembly line An assembly line, often called ''progressive assembly'', is a manufacturing process where the unfinished product moves in a direct line from workstation to workstation, with parts added in sequence until the final product is completed. By mechan ...
*
Printed circuit board manufacturing Printed circuit board manufacturing is the process of manufacturing bare printed circuit board, printed circuit boards (PCBs) and populating them with electronic components. It includes all the processes to produce the full assembly of a board into ...
*
Semiconductor fabrication Semiconductor device fabrication is the process used to manufacture semiconductor devices, typically integrated circuits (ICs) such as microprocessors, microcontrollers, and memories (such as RAM and flash memory). It is a multiple-step photol ...
*
Packaging and labeling Packaging is the science, art and technology of enclosing or protecting products for distribution, storage, sale, and use. Packaging also refers to the process of designing, evaluating, and producing packages. Packaging can be described as a co ...
*
Logistics Logistics is the part of supply chain management that deals with the efficient forward and reverse flow of goods, services, and related information from the point of origin to the Consumption (economics), point of consumption according to the ...
*
Woodworking Woodworking is the skill of making items from wood, and includes cabinetry, furniture making, wood carving, joinery, carpentry, and woodturning. History Along with stone, clay and animal parts, wood was one of the first materials worked b ...
**
Joinery Joinery is a part of woodworking that involves joining pieces of wood, engineered lumber, or synthetic substitutes (such as laminate), to produce more complex items. Some woodworking joints employ mechanical fasteners, bindings, or adhesives ...
(see also Joining, above) ***
Lapping Lapping is a machining process in which two surfaces are rubbed together with an abrasive between them, by hand movement or using a machine. Lapping often follows other subtractive processes with more aggressive material removal as a first ste ...
*** Mortising ***
Routing Routing is the process of selecting a path for traffic in a Network theory, network or between or across multiple networks. Broadly, routing is performed in many types of networks, including circuit-switched networks, such as the public switched ...
(see above) ***
Biscuit joiner A biscuit joiner or biscuit jointer (or sometimes plate joiner) is a woodworking tool used to Woodworking joints, join two pieces of wood together. A biscuit joiner uses a small Circular saw, circular saw blade to cut a crescent-shaped hole (call ...
*
Vulcanization Vulcanization (British English: vulcanisation) is a range of processes for hardening rubbers. The term originally referred exclusively to the treatment of natural rubber with sulfur, which remains the most common practice. It has also grown to ...
*
Heat treating Heat treating (or heat treatment) is a group of industrial, thermal and metalworking processes used to alter the physical, and sometimes chemical, properties of a material. The most common application is metallurgical. Heat treatments are al ...
*
Bake-out Bake-out, in several areas of technology and fabrication, and in building construction, refers to the process of using high heat temperature (heat), and possibly vacuum, to remove volatile compounds from materials and objects before placing th ...


See also

* Worker–machine activity chart


References

{{DEFAULTSORT:Manufacturing processes * Processes