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Furnaces
Furnace may refer to: Appliances Buildings * Furnace (central heating): a furnace, or a heater or boiler, used to generate heat for buildings * Boiler, used to heat water; also called a furnace in American English when used for heating and hot water in a building * Jetstream furnace or Tempest boiler, a design of wood-fired water heater Industry * Industrial furnace, a device used in industrial applications ** Glass melting furnace ** Muffle furnace or retort furnace ** Solar furnace ** Vacuum furnace * Metallurgical furnace, a device used to heat metal and metal ore ** Basic oxygen furnace ** Bessemer converter ** Blast furnace ** Bloomery ** Electric arc furnace ** Induction furnace ** Open hearth furnace ** Puddling furnace ** Reverberatory furnace Places United Kingdom * Furnace, Argyll, Scotland, a village * Furnace, Carmarthenshire, Wales, a village * Furnace, Ceredigion, Wales, a village United States * Furnace, California, a former settlement * Furnace, Indiana, a small t ...
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Furnace (central Heating)
A furnace (American English), referred to as a heater or boiler in British English, is an appliance used to generate heat for all or part of a building. Furnaces are mostly used as a major component of a Central heating, central heating system. Furnaces are permanently installed to provide heat to an interior space through intermediary fluid movement, which may be air, steam, or hot water. Heating appliances that use steam or hot water as the fluid are normally referred to as a residential steam boilers or residential hot water boilers. The most common fuel source for modern furnaces in North America and much of Europe is natural gas; other common fuel sources include liquefied petroleum gas, LPG (liquefied petroleum gas), fuel oil, wood and in rare cases coal. In some areas electrical resistance heating is used, especially where the cost of electricity is low or the primary purpose is for air conditioning. Modern high-efficiency furnaces can be up to 98% Thermal efficiency, effi ...
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Metallurgical Furnace
A metallurgical furnace, often simply referred to as a furnace when the context is known, is an industrial furnace used to heat, melt, or otherwise process metals. Furnaces have been a central piece of equipment throughout the history of metallurgy; processing metals with heat is even its own engineering specialty known as pyrometallurgy. One important furnace application, especially in iron and steel production, is smelting, where metal ores are Redox, reduced under high heat to separate the metal content from mineral gangue. The heat energy to fuel a furnace may be supplied directly by fuel combustion or by electricity. Different processes and the unique properties of specific metals and ores have led to many different furnace types. Air blast furnaces Many furnace designs for smelting combine ore, fuel, and other reagents like flux in a single chamber. Mechanisms, such as bellows or motorized fans, then drive pressurized blasts of air into the chamber. These blasts make the ...
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Industrial Furnace
An industrial furnace is a device used to provide heat for an industrial process, typically operating at temperatures above 400 degrees Celsius. These furnaces generate heat by combusting fuel with air or oxygen, or through Electricity, electrical energy, and are used across various industries for applications such as chemical reactions, cremation, Oil refinery, oil refining, and Glass melting furnace, glasswork. The residual heat is expelled as flue gas. While the term industrial furnace encompasses a wide range of high-temperature equipment, one specific type is the direct fired heater, also known as a direct fired furnace or process furnace. Direct fired heaters are primarily used in refinery and petrochemical applications to efficiently transfer heat to process fluids by means of combustion. Unlike other industrial furnaces used in metallurgical furnace, metallurgy or batch ovens, direct fired heaters are optimized for precise temperature control and high thermal efficiency ...
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Glass Melting Furnace
A glass melting furnace is designed to melt raw materials into glass. Depending on the intended use, there are various designs of glass melting furnaces available. They use different power sources. These sources are mainly fossil fueled or by fully electric power. A combination of both energy sources is also realized. A glass melting furnace is made from a refractory material. Basics The glass raw materials are fed to the glass melting tank in batches or continuously. The components (the batch) are melted to form a liquid glass melt. In addition to the basic components, the batch also contains cullet from recycled glass to save energy. The cullet content can be up to approx. 85% - 90% (green glass), depending on the requirements of the desired glass color. When changing the glass color (recoloring), the entire process often takes several days in large glass melting furnaces. For economical operation, the glass melting furnaces are operated around the clock throughout the year ...
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Induction Furnace
An induction furnace is an electrical furnace in which the heat is applied by induction heating of metal. Induction furnace capacities range from less than one kilogram to one hundred tons, and are used to melt iron and steel, copper, aluminum, and precious metals. The advantage of the induction furnace is a clean, energy-efficient and well-controlled melting process, compared to most other means of metal melting. Most modern foundries use this type of furnace, and many iron foundries are replacing cupola furnaces with induction furnaces to melt cast iron, as the former emit much dust and other pollutants. Induction furnaces do not require an arc, as in an electric arc furnace, or combustion, as in a blast furnace. As a result, the temperature of the charge (the material entered into the furnace for heating, not to be confused with electric charge) is no higher than required to melt it; this can prevent the loss of valuable alloying elements. The one major drawback to ...
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Vacuum Furnace
A vacuum furnace is a type of furnace in which the product in the furnace is surrounded by a vacuum during processing. The absence of air or other gases prevents oxidation, heat loss from the product through convection, and removes a source of contamination. This enables the furnace to heat materials (typically metals and ceramics) to temperatures as high as with select materials. Maximum furnace temperatures and vacuum levels depend on melting points and vapor pressures of heated materials. Vacuum furnaces are used to carry out processes such as annealing, brazing, sintering and heat treatment with high consistency and low contamination. Characteristics of a vacuum furnace are: * Uniform temperatures in the range. * Commercially available vacuum pumping systems can reach vacuum levels as low as * Temperature can be controlled within a heated zone, typically surrounded by heat shielding or insulation. * Low contamination of the product by carbon, oxygen and other gases. * ...
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Bloomery
A bloomery is a type of metallurgical furnace once used widely for smelting iron from its iron oxides, oxides. The bloomery was the earliest form of smelter capable of smelting iron. Bloomeries produce a porous mass of iron and slag called a ''bloom''. The mix of slag and iron in the bloom, termed ''Direct reduced iron, sponge iron'', is usually consolidated and further forged into wrought iron. Blast furnaces, which produce pig iron, have largely superseded bloomeries. Process A bloomery consists of a wikt:pit, pit or chimney with heat-resistant walls made of earth, clay, or Rock (geology), stone. Near the bottom, one or more pipes (made of clay or metal) enter through the side walls. These pipes, called tuyeres, allow air to enter the furnace, either by natural draught or forced with bellows or a trompe. An opening at the bottom of the bloomery may be used to remove the bloom, or the bloomery can be tipped over and the bloom removed from the top. The first step taken b ...
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Boiler
A boiler is a closed vessel in which fluid (generally water) is heated. The fluid does not necessarily boil. The heated or vaporized fluid exits the boiler for use in various processes or heating applications, including water heating, central heating, boiler-based power generation, cooking, and sanitation. Heat sources In a fossil fuel power plant using a steam cycle for power generation, the primary heat source will be combustion of coal, oil, or natural gas. In some cases byproduct fuel such as the carbon monoxide rich offgasses of a coke battery can be burned to heat a boiler; biofuels such as bagasse, where economically available, can also be used. In a nuclear power plant, boilers called steam generators are heated by the heat produced by nuclear fission. Where a large volume of hot gas is available from some process, a heat recovery steam generator or recovery boiler can use the heat to produce steam, with little or no extra fuel consumed; such a configuration is ...
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Open Hearth Furnace
An open-hearth furnace or open hearth furnace is any of several kinds of industrial Industrial furnace, furnace in which excess carbon and other impurities are burnt out of pig iron to Steelmaking, produce steel. Because steel is difficult to manufacture owing to its high melting point, normal fuels and furnaces were insufficient for mass production of steel, and the open-hearth type of furnace was one of several technologies developed in the nineteenth century to overcome this difficulty. Compared with the Bessemer process, which it displaced, its main advantages were that it did not Embrittlement, embrittle the steel from excessive nitrogen exposure, was easier to control, and permitted the melting and refining of large amounts of scrap, scrap iron and steel. The open-hearth furnace was first developed by German/British engineer Carl Wilhelm Siemens. In 1865, the French engineer Pierre-Émile Martin took out a licence from Siemens and first applied his regenerative furnace for ...
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Electric Arc Furnace
An electric arc furnace (EAF) is a Industrial furnace, furnace that heats material by means of an electric arc. Industrial arc furnaces range in size from small units of approximately one-tonne capacity (used in foundry, foundries for producing cast iron products) up to about 400-tonne units used for secondary steelmaking. Arc furnaces used in research laboratories and by Dentistry, dentists may have a capacity of only a few dozen grams. Industrial electric arc furnace temperatures can reach , while laboratory units can exceed . In electric arc furnaces, the material inside the furnace (referred to as a charge) is directly exposed to an electric arc, and the current from the electrode terminals passes through the charge material. Arc furnaces differ from induction furnaces, which use eddy currents to heat the charge. History In the 19th century, a number of people had employed an electric arc to melt iron. Sir Humphry Davy conducted an experimental demonstration in 1810; we ...
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Puddling Furnace
Puddling is the process of converting pig iron to bar (wrought) iron in a coal fired reverberatory furnace. It was developed in England during the 1780s. The molten pig iron was stirred in a reverberatory furnace, in an Redox, oxidizing environment to burn the carbon, resulting in wrought iron. It was one of the most important processes for making the first appreciable volumes of valuable and useful wrought iron, bar iron (malleable wrought iron) without the use of charcoal. Eventually, the furnace would be used to make small quantities of specialty steels. Though it was not the first process to produce bar iron without charcoal, puddling was by far the most successful, and replaced the earlier potting and stamping processes, as well as the much older charcoal finery forge, finery and bloomery processes. This enabled a great expansion of iron production to take place in Great Britain, and shortly afterwards, in North America. That expansion constitutes the beginnings of the Ind ...
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Blast Furnace
A blast furnace is a type of metallurgical furnace used for smelting to produce industrial metals, generally pig iron, but also others such as lead or copper. ''Blast'' refers to the combustion air being supplied above atmospheric pressure. In a blast furnace, fuel ( coke), ores, and flux (limestone) are continuously supplied through the top of the furnace, while a hot blast of (sometimes oxygen enriched) air is blown into the lower section of the furnace through a series of pipes called tuyeres, so that the chemical reactions take place throughout the furnace as the material falls downward. The end products are usually molten metal and slag phases tapped from the bottom, and flue gases exiting from the top. The downward flow of the ore along with the flux in contact with an upflow of hot, carbon monoxide-rich combustion gases is a countercurrent exchange and chemical reaction process. In contrast, air furnaces (such as reverberatory furnaces) are naturally aspirated, usu ...
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