Overburden Conveyor Bridge F60
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F60 is the series designation of five overburden
conveyor bridge A conveyor bridge is a piece of mining equipment used in strip mining for the removal of overburden and for dumping it on the inner spoil bank of the open-cut mine. It is used together with multibucket excavators, frequently bucket chain excavato ...
s used in
brown coal Lignite (derived from Latin ''lignum'' meaning 'wood'), often referred to as brown coal, is a soft, brown, Combustion, combustible sedimentary rock formed from naturally compressed peat. It has a carbon content around 25–35% and is considered ...
(lignite)
opencast mining Open-pit mining, also known as open-cast or open-cut mining and in larger contexts mega-mining, is a surface mining technique that extracts rock or minerals from the earth. Open-pit mines are used when deposits of commercially useful ore or ro ...
in the
Lusatia Lusatia (; ; ; ; ; ), otherwise known as Sorbia, is a region in Central Europe, formerly entirely in Germany and today territorially split between Germany and modern-day Poland. Lusatia stretches from the Bóbr and Kwisa rivers in the eas ...
n coalfields in
Germany Germany, officially the Federal Republic of Germany, is a country in Central Europe. It lies between the Baltic Sea and the North Sea to the north and the Alps to the south. Its sixteen States of Germany, constituent states have a total popu ...
. They were built by the former
Volkseigener Betrieb The Publicly Owned Enterprise (; abbreviated VEB) was the main legal form of industrial enterprise in East Germany. These state-owned enterprise were all publicly owned and were formed after mass nationalisation between 1945 and the early 1960s, ...
TAKRAF TAKRAF Group (“TAKRAF”), is a global German industrial company. Through its brands, TAKRAF and DELKOR, the Group provides equipment, systems and services to the mining and associated industries. The TAKRAF portfolio covers high-capacity r ...
in
Lauchhammer Lauchhammer (, ) or Łuchow is a town in the Oberspreewald-Lausitz district, in southern Brandenburg, Germany. It is situated on the Black Elster river, approx. 17 km west of Senftenberg, and 50 km north of Dresden. History From 1815 to ...
and are the largest movable technical industrial machines in the world. As overburden conveyor bridges, they transport the
overburden In mining, overburden (also called waste or spoil) is the material that lies above an area that lends itself to economical exploitation, such as the rock, soil, and ecosystem that lies above a coal seam or ore body. Overburden is distinct from tai ...
which lies over the coal seam. The cutting height is , hence the name F60. In total, the F60 is up to high and wide; with a length of , it is described as the ''lying
Eiffel Tower The Eiffel Tower ( ; ) is a wrought-iron lattice tower on the Champ de Mars in Paris, France. It is named after the engineer Gustave Eiffel, whose company designed and built the tower from 1887 to 1889. Locally nicknamed "''La dame de fe ...
'', making these behemoths not only the longest vehicle ever made—beating ''
Prelude FLNG ''Prelude'' FLNG is a floating liquefied natural gas (FLNG) platform owned by Shell plc and built by the Technip–Samsung Consortium (TSC) in South Korea for a joint venture between Royal Dutch Shell, KOGAS, and Inpex. The hull was launch ...
'', the longest ship—but the largest vehicle by physical dimensions ever made by mankind. In operating condition, it weighs 13,600 metric tons making the F60 also one of the heaviest land vehicles ever made, beaten only by
Bagger 293 Bagger 293, previously known as the MAN TAKRAF RB293, is a giant bucket-wheel excavator made by the Germany, German industrial company TAKRAF, formerly an East German Kombinat. It owns and shares some records for terrestrial vehicle size in the ...
, which is a giant
bucket-wheel excavator A bucket-wheel excavator (BWE) is a large heavy equipment machine used in surface mining. Their primary function is that of a continuous digging machine in large-scale open-pit mining operations, removing thousands of tons of overburden a day. Wh ...
. Nevertheless, despite its immense size, it is operated by only a crew of 14. The first conveyor bridge was built from 1969 to 1972, being equipped with a feeder bridge in 1977. The second was built from 1972 to 1974, having been equipped with a feeder bridge during construction. The third conveyor bridge was built from 1976 to 1978, being provided with a feeder bridge in 1985. The fourth and fifth conveyor bridges were built 1986–1988 and 1988–1991 respectively. There are still four F60s in operation in the Lusatian coalfields today: in the brown coal opencast mines in
Jänschwalde Jänschwalde (Sorbian language, Sorbian: Janšojce) is a Municipalities of Germany, municipality in the district of Spree-Neiße in Brandenburg, Germany. It is situated in the region of Lower Lusatia. The nearest town is Peitz; Cottbus is 25  ...
(Brandenburg, near
Jänschwalde Power Station Jänschwalde Power Station is located near the village of Jänschwalde in Brandenburg on the Germany, German-Poland, Polish border. The lignite-fired power station has an installed capacity of 3,000 megawatts and consists of six 500 MW units. It ...
), Welzow-Süd (Brandenburg, near Schwarze Pumpe Power Station), Nochten and Reichwalde (Saxony, both near
Boxberg Power Station Boxberg Power Station (in German commonly referred as ''Kraftwerk Boxberg'') is a lignite-fired fossil-fuel power station, power station with three units at Boxberg/O.L., Boxberg, near Weißwasser, Saxony, Eastern Germany. Since the late 2012, it ...
). The fifth F60, the last one built, is in Lichterfeld-Schacksdorf and is accessible to visitors.


Technology

The F60 has two
bogie A bogie ( ) (or truck in North American English) comprises two or more Wheelset (rail transport), wheelsets (two Railroad wheel, wheels on an axle), in a frame, attached under a vehicle by a pivot. Bogies take various forms in various modes ...
s, one on the dumping side (front) and one on the excavating side (back), which each run on two rails (). In addition to the two rails on the excavating side, there are another two rails for the transformer and cable cars. There are a total of 760 wheels on the bogies, of which 380 are powered. The maximum speed of the F60 is and the operating speed is . All in all, the F60 is powered by two large Siemens Type 1DM6536-4AA14-Z electric motors which supply more than 1,800 horsepower of electricity, the motors themselves are connected to 6,000 meters of cable capable of supplying up to 30,000 volts. However, like the majority of ultraheavy mining machines, the F60 gets the majority of its power from a nearby external coal power plant. Because of the physical limitations of the cable, the F60 only has a operational range of 6km. The F60 has two bucket chain excavators of
Type Es 3750 The Type Es 3750 or simply the Es 3750 is a series of bucket chain excavators built by TAKRAF and used in Germany. According to TAKRAF, they boast that the Type Es 3750 is the largest bucket chain excavators in the world. Type Es 3750s are notable ...
on the sides to do preparatory work (see the panoramic photograph from the Jänschwalde mine), one each on the northern and southern crosswise conveyor. They each have an output of (), which corresponds to a volume the size of a soccer field with a depth of . There are nine various overburden
conveyor A conveyor system is a common piece of mechanical handling equipment that moves materials from one location to another. Conveyors are especially useful in applications involving the transport of heavy or bulky materials. Conveyor systems allow ...
belts with a speed of . The F60, including the two excavators, requires of power. The bridge needs of electricity to convey of overburden, from the crosswise conveyors up to the dumping at a height of .


The Lichterfeld F60

The overburden conveyor bridge of Lichterfeld-Schacksdorf, now shut down, was used from 1991 until 1992 in the brown coal mine Klettwitz-Nord near
Klettwitz Klettwitz (; ) is a village in the municipality of Schipkau, in Brandenburg, in eastern Germany, situated in the historical region of Lower Lusatia. History The village was first mentioned in 1370 with the name of ''Cleticz''. In 1815, it became ...
. It is open for visitors today as a project of the '' Internationale Bauausstellung Fürst-Pückler-Land'' (International Mining Exhibition Fürst-Pückler-Land) and is an anchor of the
European Route of Industrial Heritage The European Route of Industrial Heritage (ERIH) is a tourist route of the most important industrial heritage sites in Europe. This is a tourism industry information initiative to present a network of industrial heritage sites across Europe. The ...
(ERIH). This F60 is the last of five F60s. The installation was carried out between 1988 and 1991 in the Klettwitz-Nord opencast mine. The F60 began operation in March 1991. Between its commission and its shutting down in June 1992, it moved around of overburden. After the
German reunification German reunification () was the process of re-establishing Germany as a single sovereign state, which began on 9 November 1989 and culminated on 3 October 1990 with the dissolution of the East Germany, German Democratic Republic and the int ...
, the mine became the responsibility of the Lausitzer und Mitteldeutsche Bergbau-Verwaltungsgesellschaft (Lusatian and Middle-German Mining Administrative Society, LMBV), which closed the mine on the orders of the German federal government and renovated it economically and in a way not harmful to the environment. Between 2000 and 2010, the ''Internationale Bauausstellung Fürst-Pückler-Land'' is pursuing the goal of giving new momentum to the region and the former opencast mine of Klettwitz-Nord has also been integrated into that concept. The mine has been converted into a 'visitors' mine' and the conveyor bridge has been accessible since 1998. Various sound and light installations help make the facility an attraction for visitors.


References


External links

{{Commons category, F60 overburden conveyor bridges
Web site about the F60 of the Internationalen Bauausstellung Fürst-Pückler-Land

F60 via Google Maps in Welzow
European Route of Industrial Heritage Anchor Points Engineering vehicles Mining equipment Surface mining Surface mines in Germany Takraf GmbH