Industrial processes are procedures involving
chemical
A chemical substance is a unique form of matter with constant chemical composition and characteristic properties. Chemical substances may take the form of a single element or chemical compounds. If two or more chemical substances can be combin ...
,
physical,
electrical
Electricity is the set of physical phenomena associated with the presence and motion of matter possessing an electric charge. Electricity is related to magnetism, both being part of the phenomenon of electromagnetism, as described by Maxwel ...
, or
mechanical steps to aid in the manufacturing of an item or items, usually carried out on a very large scale. Industrial processes are the key components of heavy industry.
Chemical processes by main basic material
Certain chemical process yield important basic materials for society, e.g., (
cement
A cement is a binder, a chemical substance used for construction that sets, hardens, and adheres to other materials to bind them together. Cement is seldom used on its own, but rather to bind sand and gravel ( aggregate) together. Cement mi ...
,
steel
Steel is an alloy of iron and carbon that demonstrates improved mechanical properties compared to the pure form of iron. Due to steel's high Young's modulus, elastic modulus, Yield (engineering), yield strength, Fracture, fracture strength a ...
,
aluminum
Aluminium (or aluminum in North American English) is a chemical element; it has chemical symbol, symbol Al and atomic number 13. It has a density lower than that of other common metals, about one-third that of steel. Aluminium has ...
, and
fertilizer
A fertilizer or fertiliser is any material of natural or synthetic origin that is applied to soil or to plant tissues to supply plant nutrients. Fertilizers may be distinct from liming materials or other non-nutrient soil amendments. Man ...
). However, these chemical reactions contribute to
climate change
Present-day climate change includes both global warming—the ongoing increase in Global surface temperature, global average temperature—and its wider effects on Earth's climate system. Climate variability and change, Climate change in ...
by emitting
carbon dioxide
Carbon dioxide is a chemical compound with the chemical formula . It is made up of molecules that each have one carbon atom covalent bond, covalently double bonded to two oxygen atoms. It is found in a gas state at room temperature and at norma ...
, a
greenhouse gas
Greenhouse gases (GHGs) are the gases in the atmosphere that raise the surface temperature of planets such as the Earth. Unlike other gases, greenhouse gases absorb the radiations that a planet emits, resulting in the greenhouse effect. T ...
, through chemical reactions, as well as through the combustion of
fossil fuels
A fossil fuel is a flammable carbon compound- or hydrocarbon-containing material formed naturally in the Earth's crust from the buried remains of prehistoric organisms (animals, plants or microplanktons), a process that occurs within geologica ...
to generate the high temperatures needed to reach the
activation energies of the chemical reactions.
Cement (the paste within concrete)
*
Calcination
Calcination is thermal treatment of a solid chemical compound (e.g. mixed carbonate ores) whereby the compound is raised to high temperature without melting under restricted supply of ambient oxygen (i.e. gaseous O2 fraction of air), generally f ...
–
Limestone
Limestone is a type of carbonate rock, carbonate sedimentary rock which is the main source of the material Lime (material), lime. It is composed mostly of the minerals calcite and aragonite, which are different Polymorphism (materials science) ...
, which is largely composed of fossilized
calcium carbonate
Calcium carbonate is a chemical compound with the chemical formula . It is a common substance found in Rock (geology), rocks as the minerals calcite and aragonite, most notably in chalk and limestone, eggshells, gastropod shells, shellfish skel ...
(CaCO
3), breaks down at high temperatures into useable
calcium oxide (CaO) and carbon dioxide gas (), which gets released as a
by-product
A by-product or byproduct is a secondary product derived from a production process, manufacturing process or chemical reaction; it is not the primary product or service being produced.
A by-product can be useful and marketable or it can be cons ...
. This chemical reaction, called calcination, figures most prominently in creating
cement
A cement is a binder, a chemical substance used for construction that sets, hardens, and adheres to other materials to bind them together. Cement is seldom used on its own, but rather to bind sand and gravel ( aggregate) together. Cement mi ...
(the paste within
concrete
Concrete is a composite material composed of aggregate bound together with a fluid cement that cures to a solid over time. It is the second-most-used substance (after water), the most–widely used building material, and the most-manufactur ...
). The reaction is also important in providing calcium oxide to act as a chemical
flux (removal of impurities) within a
blast furnace
A blast furnace is a type of metallurgical furnace used for smelting to produce industrial metals, generally pig iron, but also others such as lead or copper. ''Blast'' refers to the combustion air being supplied above atmospheric pressure.
In a ...
.
:
Steel
*
Smelting
Smelting is a process of applying heat and a chemical reducing agent to an ore to extract a desired base metal product. It is a form of extractive metallurgy that is used to obtain many metals such as iron-making, iron, copper extraction, copper ...
– Inside a
blast furnace
A blast furnace is a type of metallurgical furnace used for smelting to produce industrial metals, generally pig iron, but also others such as lead or copper. ''Blast'' refers to the combustion air being supplied above atmospheric pressure.
In a ...
,
carbon monoxide
Carbon monoxide (chemical formula CO) is a poisonous, flammable gas that is colorless, odorless, tasteless, and slightly less dense than air. Carbon monoxide consists of one carbon atom and one oxygen atom connected by a triple bond. It is the si ...
(CO) is released by combusting
coke (a high-carbon derivative of
coal
Coal is a combustible black or brownish-black sedimentary rock, formed as rock strata called coal seams. Coal is mostly carbon with variable amounts of other Chemical element, elements, chiefly hydrogen, sulfur, oxygen, and nitrogen.
Coal i ...
) and removes the undesired oxygen (O) within
ores. is released as a by-product, carrying away the oxygen and leaving behind the desired pure metal. Most prominently,
iron smelting
Smelting is a process of applying heat and a chemical reducing agent to an ore to extract a desired base metal product. It is a form of extractive metallurgy that is used to obtain many metals such as iron, copper, silver, tin, lead and zinc ...
is how
steel
Steel is an alloy of iron and carbon that demonstrates improved mechanical properties compared to the pure form of iron. Due to steel's high Young's modulus, elastic modulus, Yield (engineering), yield strength, Fracture, fracture strength a ...
(largely iron with small amounts of carbon) is created from mined
iron ore
Iron ores are rocks and minerals from which metallic iron can be economically extracted. The ores are usually rich in iron oxides and vary in color from dark grey, bright yellow, or deep purple to rusty red. The iron is usually found in the f ...
and coal.
:
Aluminium
*
Hall–Héroult process
The Hall–Héroult process is the major industrial process for smelting aluminium. It involves dissolving aluminium oxide (alumina) (obtained most often from bauxite, aluminium's chief ore, through the Bayer process) in molten cryolite and e ...
– Aluminium oxide () is smelted with coke (C) in a high-temperature
electrolysis
In chemistry and manufacturing, electrolysis is a technique that uses Direct current, direct electric current (DC) to drive an otherwise non-spontaneous chemical reaction. Electrolysis is commercially important as a stage in the separation of c ...
reaction, yielding the desired pure aluminium (Al) and a mixture of CO and .
:
:
Fertilizer
*
Haber process
The Haber process, also called the Haber–Bosch process, is the main industrial procedure for the ammonia production, production of ammonia. It converts atmospheric nitrogen (N2) to ammonia (NH3) by a reaction with hydrogen (H2) using finely di ...
– Atmospheric nitrogen (N
2) is separated, yielding ammonia (NH
3), which is used to make all synthetic
fertilizer
A fertilizer or fertiliser is any material of natural or synthetic origin that is applied to soil or to plant tissues to supply plant nutrients. Fertilizers may be distinct from liming materials or other non-nutrient soil amendments. Man ...
. The Haber process uses a
fossil
A fossil (from Classical Latin , ) is any preserved remains, impression, or trace of any once-living thing from a past geological age. Examples include bones, shells, exoskeletons, stone imprints of animals or microbes, objects preserve ...
carbon source, generally
natural gas
Natural gas (also fossil gas, methane gas, and gas) is a naturally occurring compound of gaseous hydrocarbons, primarily methane (95%), small amounts of higher alkanes, and traces of carbon dioxide and nitrogen, hydrogen sulfide and helium ...
, to provide the CO for the
water–gas shift reaction, yielding
hydrogen
Hydrogen is a chemical element; it has chemical symbol, symbol H and atomic number 1. It is the lightest and abundance of the chemical elements, most abundant chemical element in the universe, constituting about 75% of all baryon, normal matter ...
(H
2) and releasing . The H
2 is used to break the strong triple bond in N
2, yielding
industrial ammonia.
:
:
:
Other chemical processes
*
Disinfection
A disinfectant is a chemical substance or compound used to inactivate or destroy microorganisms on inert surfaces. Disinfection does not necessarily kill all microorganisms, especially resistant bacterial spores; it is less effective than ...
– chemical treatment to kill bacteria and viruses
*
Pyroprocessing – using heat to chemically combine materials, such as in
cement
A cement is a binder, a chemical substance used for construction that sets, hardens, and adheres to other materials to bind them together. Cement is seldom used on its own, but rather to bind sand and gravel ( aggregate) together. Cement mi ...
Electrolysis
The availability of electricity and its effect on materials gave rise to several processes for plating or separating metals.
*
Electrolytic process – any process using electrolysis
*
Electrophoretic deposition – electrolytic deposition of colloidal particles in a liquid medium
*
Electropolishing
Electropolishing principle: 1. Electrolyte 2. Cathode 3. Workpiece to polish (Anode) 4. Particle moving from the work-piece to the cathode 5. Surface before polishing 6. Surface after polishing
Electropolishing, also known as electrochemical poli ...
– the reverse of electroplating
*
Electrotyping
Electrotyping (also galvanoplasty) is a chemical method for forming metal parts that exactly reproduce a model. The method was invented by a Prussian engineer Moritz von Jacobi in Russia in 1838, and was immediately adopted for applications in ...
– using electroplating to produce printing plates
*
Gilding,
electroplating
Electroplating, also known as electrochemical deposition or electrodeposition, is a process for producing a metal coating on a solid substrate through the redox, reduction of cations of that metal by means of a direct current, direct electric cur ...
,
anodizing,
electrowinning – depositing a material on an electrode
*
Isoelectric focusing a.k.a. electrofocusing – similar to electroplating, but separating molecules
*
Metallizing,
plating,
spin coating – the generic terms for giving non-metals a metallic coating
Cutting
*
Electrical discharge machining (EDM)
*
Laser cutting
Laser cutting is a technology that uses a laser to vaporize materials, resulting in a cut edge. While typically used for industrial manufacturing applications, it is now used by schools, small businesses, architecture, and hobbyists. Laser cutt ...
*
Machining
Machining is a manufacturing process where a desired shape or part is created using the controlled removal of material, most often metal, from a larger piece of raw material by cutting. Machining is a form of subtractive manufacturing, which util ...
– the mechanical cutting and shaping of metal which involves the loss of the material
*
Oxy-fuel welding and cutting
Principle of burn cutting
Oxy-fuel welding (commonly called oxyacetylene welding, oxy welding, or gas welding in the United States) and oxy-fuel cutting are processes that use fuel gases (or liquid fuels such as gasoline or petrol, diesel, bio ...
*
Plasma cutting
Plasma cutting is a process that cuts through electrically conductive materials by means of an accelerated jet of hot plasma. Typical materials cut with a plasma torch include steel, stainless steel, aluminum, brass and copper, although other ...
*
Sawing
*
Shearing
*
Water-jet cutting – cutting materials using a very high-pressure jet of water
Metalworking
*
Case-hardening
Case-hardening or carburization is the process of introducing carbon to the surface of a low-carbon iron, or more commonly a low-carbon steel object, in order to Hardened steel, harden the surface.
Iron which has a carbon content greater than ~ ...
,
differential hardening,
shot peening – creating a wear-resistant surface
*
Casting
Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify. The solidified part is also known as a casting, which is ejected or ...
– shaping of a liquid material by pouring it into moulds and letting it solidify
*
Die cutting – A "forme" or "die" is pressed onto a flat material in order to cut, score, punch and otherwise shape the material
*
Electric arc furnace
An electric arc furnace (EAF) is a Industrial furnace, furnace that heats material by means of an electric arc.
Industrial arc furnaces range in size from small units of approximately one-tonne capacity (used in foundry, foundries for producin ...
— very-high-temperature processing
*
Forging
Forging is a manufacturing process involving the shaping of metal using localized compression (physics), compressive forces. The blows are delivered with a hammer (often a power hammer) or a die (manufacturing), die. Forging is often classif ...
– the shaping of metal by use of heat and hammer
*
Hydroforming – a tube of metal is expanded into a mould under pressure
*
Precipitation hardening – heat treatment used to strengthen malleable materials
*
Progressive stamping
Progressive Die is a metalworking method that can encompass punching, coining, bending and several other ways of modifying metal raw material, combined with an automatic feeding system.
The feeding system pushes a strip of metal (as it unrol ...
– the production of components from a strip or roll
*
Sandblasting – cleaning of a surface using sand or other particles
*
Smelting
Smelting is a process of applying heat and a chemical reducing agent to an ore to extract a desired base metal product. It is a form of extractive metallurgy that is used to obtain many metals such as iron-making, iron, copper extraction, copper ...
and direct reduction – extracting metals from ores
*
Soldering
Soldering (; ) is a process of joining two metal surfaces together using a filler metal called solder. The soldering process involves heating the surfaces to be joined and melting the solder, which is then allowed to cool and solidify, creatin ...
,
brazing,
welding
Welding is a fabrication (metal), fabrication process that joins materials, usually metals or thermoplastics, primarily by using high temperature to melting, melt the parts together and allow them to cool, causing Fusion welding, fusion. Co ...
– a process for joining metals
*
Stamping
*
Steelmaking
Steelmaking is the process of producing steel from iron ore and/or scrap. Steel has been made for millennia, and was commercialized on a massive scale in the 1850s and 1860s, using the Bessemer process, Bessemer and open hearth furnace, Siemens-M ...
– turning "pig iron" from smelting into steel
*
Tumble polishing – for polishing
*
Work hardening – adding strength to metals, alloys, etc.
Iron and steel
*
Basic oxygen steelmaking
Basic oxygen steelmaking (BOS, BOP, BOF, or OSM), also known as Linz-Donawitz steelmaking or the oxygen converter process,Brock and Elzinga, p. 50. is a method of primary steelmaking in which carbon-rich molten pig iron is made into steel. Blowin ...
*
Bessemer process
The Bessemer process was the first inexpensive industrial process for the mass production of steel from molten pig iron before the development of the open hearth furnace. The key principle is steelmaking, removal of impurities and undesired eleme ...
*
Blast furnace
A blast furnace is a type of metallurgical furnace used for smelting to produce industrial metals, generally pig iron, but also others such as lead or copper. ''Blast'' refers to the combustion air being supplied above atmospheric pressure.
In a ...
– produced cast iron
*
Catalan forge
The Catalan forge is a set of technological processes designed to obtain iron by directly Direct reduction, reducing the Iron ore, ore—without going through the intermediary of smelting as in a blast furnace—and then shingling the resulting . ...
,
open hearth furnace,
bloomery
A bloomery is a type of metallurgical furnace once used widely for smelting iron from its iron oxides, oxides. The bloomery was the earliest form of smelter capable of smelting iron. Bloomeries produce a porous mass of iron and slag called ...
– produced wrought iron
*
Cementation process
*
Crucible steel
Crucible steel is steel made by melting pig iron, cast iron, iron, and sometimes steel, often along with sand, glass, ashes, and other fluxes, in a crucible. Crucible steel was first developed in the middle of the 1st millennium BCE in Sout ...
* Direct reduction – produced
direct reduced iron
*
Smelting
Smelting is a process of applying heat and a chemical reducing agent to an ore to extract a desired base metal product. It is a form of extractive metallurgy that is used to obtain many metals such as iron-making, iron, copper extraction, copper ...
– the process of using furnaces to produce steel, copper, etc.
Molding
The physical shaping of materials by forming their liquid form using a mould
*
Blow molding
Blow molding (or moulding) is a manufacturing process for forming hollow plastic parts. It is also used for forming glass bottles or other hollow shapes.
In general, there are three main types of blow molding: extrusion blow molding, injection ...
as in
plastic containers or in the
glass container industry – making hollow objects by blowing them into a mould
*
Casting
Casting is a manufacturing process in which a liquid material is usually poured into a mold, which contains a hollow cavity of the desired shape, and then allowed to solidify. The solidified part is also known as a casting, which is ejected or ...
,
sand casting – the shaping of molten metal or plastics using a mould
*
Compression molding
Compression molding is a method of molding (process), molding in which the molding material, generally preheated, is first placed in an open, heated Molding (process), mold cavity. The mold is closed with a top force or plug member, pressure ...
*
Sintering
Sintering or frittage is the process of compacting and forming a solid mass of material by pressure or heat without melting it to the point of liquefaction. Sintering happens as part of a manufacturing process used with metals, ceramics, plas ...
,
powder metallurgy
Powder metallurgy (PM) is a term covering a wide range of ways in which materials or components are made from metal powders. PM processes are sometimes used to reduce or eliminate the need for subtractive manufacturing, subtractive processes in ma ...
– the making of objects from metal or ceramic powder
Separation
Many materials exist in an impure form. Purification or separation provides a usable product.
*
Comminution – reduces the size of physical particles (it exists between crushing and grinding)
*
Frasch process – for extracting molten sulfur from the ground
*
Froth flotation,
flotation process – separating minerals through flotation
*
Liquid–liquid extraction
Liquid–liquid extraction, also known as solvent extraction and partitioning, is a method to separate compounds or metal complexes, based on their relative solubility, solubilities in two different Miscibility, immiscible liquids, usually wate ...
– dissolving one substance in another
Distillation
Distillation is the purification of
volatile substances by
evaporation
Evaporation is a type of vaporization that occurs on the Interface (chemistry), surface of a liquid as it changes into the gas phase. A high concentration of the evaporating substance in the surrounding gas significantly slows down evapora ...
and
condensation
Condensation is the change of the state of matter from the gas phase into the liquid phase, and is the reverse of vaporization. The word most often refers to the water cycle. It can also be defined as the change in the state of water vapor ...
*
Batch distillation
*
Continuous distillation
Continuous distillation, a form of distillation, is an ongoing separation in which a mixture is continuously (without interruption) fed into the process and separated fractions are removed continuously as output streams. Distillation is the se ...
*
Fractional distillation
Fractional distillation is the separation of a mixture into its component parts, or fractions. Chemical compounds are separated by heating them to a temperature at which one or more fractions of the mixture will vaporize. It uses distillation ...
,
steam distillation,
vacuum distillation
*
Fractionating column
*
Spinning cone
Additive manufacturing
In
additive manufacturing, material is progressively added to the piece until the desired shape and size are obtained.
*
Fused deposition modeling (FDM)
*
Photolithography
Photolithography (also known as optical lithography) is a process used in the manufacturing of integrated circuits. It involves using light to transfer a pattern onto a substrate, typically a silicon wafer.
The process begins with a photosensiti ...
*
Selective laser sintering (SLS)
*
Stereolithography (SLA)
Petroleum and organic compounds
The nature of an organic molecule means it can be transformed at the molecular level to create a range of products.
*
Alkylation Alkylation is a chemical reaction that entails transfer of an alkyl group. The alkyl group may be transferred as an alkyl carbocation, a free radical, a carbanion, or a carbene (or their equivalents). Alkylating agents are reagents for effecting al ...
– refining of crude oil
*
Burton process – cracking of hydrocarbons
*
Cracking (chemistry) – the generic term for breaking up the larger molecules
*
Cumene process – making phenol and acetone from benzene
*
Friedel–Crafts reaction,
Kolbe–Schmitt reaction
*
Olefin metathesis,
thermal depolymerization
*
Oxo process – produces aldehydes from alkenes
*
Polymerization
In polymer chemistry, polymerization (American English), or polymerisation (British English), is a process of reacting monomer molecules together in a chemical reaction to form polymer chains or three-dimensional networks. There are many fo ...
*
Raschig hydroxylamine process – produces
hydroxylamine, a precursor of nylon
*
Transesterification – organic chemicals
Organized by product
* Aluminium – (
Hall-Héroult process,
Deville process,
Bayer process,
Wöhler process)
*
Ammonia
Ammonia is an inorganic chemical compound of nitrogen and hydrogen with the chemical formula, formula . A Binary compounds of hydrogen, stable binary hydride and the simplest pnictogen hydride, ammonia is a colourless gas with a distinctive pu ...
, used in
fertilizer
A fertilizer or fertiliser is any material of natural or synthetic origin that is applied to soil or to plant tissues to supply plant nutrients. Fertilizers may be distinct from liming materials or other non-nutrient soil amendments. Man ...
– (
Haber process
The Haber process, also called the Haber–Bosch process, is the main industrial procedure for the ammonia production, production of ammonia. It converts atmospheric nitrogen (N2) to ammonia (NH3) by a reaction with hydrogen (H2) using finely di ...
)
*
Bromine
Bromine is a chemical element; it has chemical symbol, symbol Br and atomic number 35. It is a volatile red-brown liquid at room temperature that evaporates readily to form a similarly coloured vapour. Its properties are intermediate between th ...
– (
Dow process)
*
Chlorine
Chlorine is a chemical element; it has Symbol (chemistry), symbol Cl and atomic number 17. The second-lightest of the halogens, it appears between fluorine and bromine in the periodic table and its properties are mostly intermediate between ...
, used in chemicals – (
chloralkali process
The chloralkali process (also chlor-alkali and chlor alkali) is an industrial process for the electrolysis of sodium chloride (NaCl) solutions. It is the technology used to produce chlorine and sodium hydroxide (caustic soda), which are commodi ...
,
Weldon process,
Hooker process)
* Fat – (
rendering)
*
Fertilizer
A fertilizer or fertiliser is any material of natural or synthetic origin that is applied to soil or to plant tissues to supply plant nutrients. Fertilizers may be distinct from liming materials or other non-nutrient soil amendments. Man ...
– (
nitrophosphate process)
* Glass – (
Pilkington process)
* Gold – (
bacterial oxidation,
Parkes process
The Parkes process is a pyrometallurgical industrial process for removing silver from lead during the production of bullion. It is an example of liquid–liquid extraction.
The process takes advantage of two liquid-state properties of zinc. The fi ...
)
*
Graphite
Graphite () is a Crystallinity, crystalline allotrope (form) of the element carbon. It consists of many stacked Layered materials, layers of graphene, typically in excess of hundreds of layers. Graphite occurs naturally and is the most stable ...
– (
Acheson process)
*
Heavy water
Heavy water (deuterium oxide, , ) is a form of water (molecule), water in which hydrogen atoms are all deuterium ( or D, also known as ''heavy hydrogen'') rather than the common hydrogen-1 isotope (, also called ''protium'') that makes up most o ...
, used to refine radioactive products – (
Girdler sulfide process)
*
Hydrogen
Hydrogen is a chemical element; it has chemical symbol, symbol H and atomic number 1. It is the lightest and abundance of the chemical elements, most abundant chemical element in the universe, constituting about 75% of all baryon, normal matter ...
– (
water–gas shift reaction,
steam reforming
Steam reforming or steam methane reforming (SMR) is a method for producing syngas (hydrogen and carbon monoxide) by reaction of hydrocarbons with water. Commonly, natural gas is the feedstock. The main purpose of this technology is often hydrogen ...
)
* Lead (and
bismuth
Bismuth is a chemical element; it has symbol Bi and atomic number 83. It is a post-transition metal and one of the pnictogens, with chemical properties resembling its lighter group 15 siblings arsenic and antimony. Elemental bismuth occurs nat ...
) – (
Betts electrolytic process,
Betterton-Kroll process)
*
Nickel
Nickel is a chemical element; it has symbol Ni and atomic number 28. It is a silvery-white lustrous metal with a slight golden tinge. Nickel is a hard and ductile transition metal. Pure nickel is chemically reactive, but large pieces are slo ...
– (
Mond process)
*
Nitric acid
Nitric acid is an inorganic compound with the formula . It is a highly corrosive mineral acid. The compound is colorless, but samples tend to acquire a yellow cast over time due to decomposition into nitrogen oxide, oxides of nitrogen. Most com ...
– (
Ostwald process)
* Paper – (
pulping,
Kraft process
The kraft process (also known as kraft pulping or sulfate process) is a process for conversion of wood into wood pulp, which consists of almost pure cellulose fibres, the main component of paper. The kraft process involves treatment of wood chip ...
,
Fourdrinier machine)
* Rubber – (
vulcanization)
* Salt – (
Alberger process,
Grainer evaporation process)
*
Semiconductor
A semiconductor is a material with electrical conductivity between that of a conductor and an insulator. Its conductivity can be modified by adding impurities (" doping") to its crystal structure. When two regions with different doping level ...
crystals – (
Bridgman–Stockbarger method,
Czochralski method)
* Silver – (
Patio process,
Parkes process
The Parkes process is a pyrometallurgical industrial process for removing silver from lead during the production of bullion. It is an example of liquid–liquid extraction.
The process takes advantage of two liquid-state properties of zinc. The fi ...
)
*
Silicon carbide
Silicon carbide (SiC), also known as carborundum (), is a hard chemical compound containing silicon and carbon. A wide bandgap semiconductor, it occurs in nature as the extremely rare mineral moissanite, but has been mass-produced as a powder a ...
– (
Acheson process,
Lely process)
*
Sodium carbonate, used for soap – (
Leblanc process,
Solvay process,
Leblanc-Deacon process)
*
Sulfuric acid
Sulfuric acid (American spelling and the preferred IUPAC name) or sulphuric acid (English in the Commonwealth of Nations, Commonwealth spelling), known in antiquity as oil of vitriol, is a mineral acid composed of the elements sulfur, oxygen, ...
– (
lead chamber process,
contact process)
*
Titanium
Titanium is a chemical element; it has symbol Ti and atomic number 22. Found in nature only as an oxide, it can be reduced to produce a lustrous transition metal with a silver color, low density, and high strength, resistant to corrosion in ...
– (
Hunter process,
Kroll process)
*
Zirconium – (
Hunter process,
Kroll process,
van Arkel–de Boer process)
A list by process:
*
Alberger process,
Grainer evaporation process – produces salt from brine
*
Bacterial oxidation – used to produce gold
*
Bayer process – the extraction of aluminium from ore
*
Chloralkali process
The chloralkali process (also chlor-alkali and chlor alkali) is an industrial process for the electrolysis of sodium chloride (NaCl) solutions. It is the technology used to produce chlorine and sodium hydroxide (caustic soda), which are commodi ...
,
Weldon process – for producing chlorine and sodium hydroxide
*
Dow process – produces bromine from brine
*
Formox process – oxidation of methanol to produce formaldehyde
*
Girdler sulfide process – for making heavy water
*
Hunter process,
Kroll process – produces titanium and zirconium
*
Industrial rendering – the separation of fat from bone and protein
*
Lead chamber process,
contact process – production of sulfuric acid
*
Mond process –
nickel
Nickel is a chemical element; it has symbol Ni and atomic number 28. It is a silvery-white lustrous metal with a slight golden tinge. Nickel is a hard and ductile transition metal. Pure nickel is chemically reactive, but large pieces are slo ...
*
Nitrophosphate process – a number of similar process for producing fertilizer
*
Ostwald process – produces nitric acid
*
Packaging
Packaging is the science, art and technology of enclosing or protecting products for distribution, storage, sale, and use. Packaging also refers to the process of designing, evaluating, and producing packages. Packaging can be described as a coo ...
*
Pidgeon process – produces magnesium, reducing the oxide using silicon
*
Steam reforming
Steam reforming or steam methane reforming (SMR) is a method for producing syngas (hydrogen and carbon monoxide) by reaction of hydrocarbons with water. Commonly, natural gas is the feedstock. The main purpose of this technology is often hydrogen ...
,
water gas shift reaction – produce hydrogen and carbon monoxide from methane or hydrogen and carbon dioxide from water and carbon monoxide
*
Vacuum metalising – a finishing process
*
Van Arkel–de Boer process – for producing titanium, zirconium, hafnium, vanadium, thorium, or protactinium
See also
*
Chemical engineering
Chemical engineering is an engineering field which deals with the study of the operation and design of chemical plants as well as methods of improving production. Chemical engineers develop economical commercial processes to convert raw materials ...
*
Industrial Extraction
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Mass production
Mass production, also known as mass production, series production, series manufacture, or continuous production, is the production of substantial amounts of standardized products in a constant flow, including and especially on assembly lines ...
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Multilevel Flow Modeling
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Process (engineering)
In engineering, a process is a series of interrelated tasks that, together, transform inputs into a given output.ANSI/EIA-632-1998 Processes for Engineering a System, Appendix A These tasks may be carried out by people, nature or machines using ...
References
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processes
Management cybernetics
Secondary sector of the economy
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