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Fractional freezing is a process used in process engineering and
chemistry Chemistry is the science, scientific study of the properties and behavior of matter. It is a natural science that covers the Chemical element, elements that make up matter to the chemical compound, compounds made of atoms, molecules and ions ...
to separate substances with different melting points. It can be done by partial melting of a solid, for example in zone refining of silicon or metals, or by partial
crystallization Crystallization is the process by which solid forms, where the atoms or molecules are highly organized into a structure known as a crystal. Some ways by which crystals form are precipitating from a solution, freezing, or more rarely deposi ...
of a liquid, as in freeze distillation, also called normal freezing or progressive freezing. The initial sample is thus
fractionated Fractionation is a separation process in which a certain quantity of a mixture (of gases, solids, liquids, enzymes, or isotopes, or a suspension) is divided during a phase transition, into a number of smaller quantities (fractions) in which the ...
( separated into fractions). Partial crystallization can also be achieved by adding a dilute solvent to the mixture, and cooling and concentrating the mixture by evaporating the solvent, a process called solution crystallization. Fractional freezing is generally used to produce ultra-pure solids, or to concentrate heat-sensitive liquids.


Freeze distillation

Freeze distillation is a misnomer, because it is not distillation but rather a process of enriching a solution by partially freezing it and removing frozen material that is poorer in the dissolved material than is the liquid portion left behind. Such enrichment parallels enrichment by true distillation, where the evaporated and re-condensed portion is richer than the liquid portion left behind. Ethanol and liquid water are completely miscible, but ethanol is practically insoluble in water ice. That means almost pure water ice can be precipitated from a lean ethanol-water mixture by cooling it sufficiently. The precipitation of water ice from the mixture enriches ethanol in the remaining liquid phase. The two phases can then be separated by filtration or decanting. The temperature at which water ice starts to precipitate depends on the ethanol concentration. Consequently, at a given temperature and ethanol concentration, the freezing process will reach an equilibrium at a specific ratio of water ice and enriched ethanol solution with a specific ethanol concentration. The temperatures and mixing ratios of these phase equilibria can be read from the
phase diagram A phase diagram in physical chemistry, engineering, mineralogy, and materials science is a type of chart used to show conditions (pressure, temperature, volume, etc.) at which thermodynamically distinct phases (such as solid, liquid or gaseous ...
of ethanol and water. The maximum enrichment of ethanol in the liquid phase is reached at the
eutectic point A eutectic system or eutectic mixture ( ) is a homogeneous mixture that has a melting point lower than those of the constituents. The lowest possible melting point over all of the mixing ratios of the constituents is called the ''eutectic tempe ...
of ethanol and water, approximately 92.4 weight-% ethanol at -123 °C. The best-known freeze-
distilled beverage Liquor (or a spirit) is an alcoholic drink produced by distillation of grains, fruits, vegetables, or sugar, that have already gone through alcoholic fermentation. Other terms for liquor include: spirit drink, distilled beverage or hard li ...
s are
applejack AppleJack was a command-line interface for Mac OS X that provided a simplified user interface for single user mode system repairs. It allowed for permission repair, disk repair, cache cleaning, validation of preference- and property list files ...
and
ice beer Ice beer is a beer that has undergone some degree of freezing during production. These beers generally have a higher alcohol content, and lower price relative to it. The process of "icing" beer involves lowering the temperature until ice crystals ...
. Ice wine is the result of a similar process, but in this case, the freezing happens ''before'' the fermentation, and thus it is sugar, not alcohol, that gets concentrated.


Purification of solids

When a pure solid is desired, two possible situations can occur. If the contaminant is soluble in the desired solid, a multiple stage fractional freezing is required, analogous to multistage distillation. If, however, a eutectic system forms (analogous to an azeotrope in distillation), a very pure solid can be recovered, as long as the liquid is not at its eutectic composition (in which case a mixed solid forms, which can be hard to separate) or above its eutectic composition (in which case the undesired solid forms).


Concentration of liquids

When the requirement is to concentrate a liquid phase, fractional freezing can be useful due to its simplicity. Fractional freezing is also used in the production of
fruit juice Juice is a drink made from the extraction or pressing of the natural liquid contained in fruit and vegetables. It can also refer to liquids that are flavored with concentrate or other biological food sources, such as meat or seafood, such as ...
concentrates and other heat-sensitive liquids, as it does not involve heating the liquid (as happens during
evaporation Evaporation is a type of vaporization that occurs on the surface of a liquid as it changes into the gas phase. High concentration of the evaporating substance in the surrounding gas significantly slows down evaporation, such as when humidi ...
).


Desalination

Fractional freezing can be used to
desalinate Desalination is a process that takes away mineral components from saline water. More generally, desalination refers to the removal of salts and minerals from a target substance, as in soil desalination, which is an issue for agriculture. Saltwa ...
sea water. In a process that naturally occurs with sea ice, frozen salt water, when partially melted, leaves behind ice that is of a much lower salt content. Because
sodium chloride Sodium chloride , commonly known as salt (although sea salt also contains other chemical salts), is an ionic compound with the chemical formula NaCl, representing a 1:1 ratio of sodium and chloride ions. With molar masses of 22.99 and 35.45 g ...
lowers the melting point of water, the salt in sea water tends to be forced out of pure water while freezing, called brine rejection. Large lakes of higher salinity water, called polynyas, form in the middle of floes, and the water eventually sinks to the bottom. Likewise, the frozen water with the highest concentration of salt melts first. Either method decreases the salinity of the remaining frozen water, and after multiple runs the results can be drinkable.


Alcoholic beverages

Fractional freezing can be used as a simple method to increase the alcohol concentration in fermented alcoholic beverages, a process sometimes called freeze distillation. Examples are
applejack AppleJack was a command-line interface for Mac OS X that provided a simplified user interface for single user mode system repairs. It allowed for permission repair, disk repair, cache cleaning, validation of preference- and property list files ...
, made from hard cider, and
ice beer Ice beer is a beer that has undergone some degree of freezing during production. These beers generally have a higher alcohol content, and lower price relative to it. The process of "icing" beer involves lowering the temperature until ice crystals ...
. In practice, while not able to produce an alcohol concentration comparable to distillation, this technique can achieve some concentration with far less effort than any practical distillation apparatus would require. The danger of freeze distillation of alcoholic beverages, is that unlike heat distillation, where impurities can be separated from the finished product, freeze distillation does not remove them. Thus the ratio of impurities may be increased compared to the total volume of the beverage, though not necessarily compared to the amount of ethanol. This concentration may cause side effects to the drinker, leading to intense hangovers and a condition known as "apple palsy" (although this term has also simply been used to refer to intoxication, especially from applejack.)


Alternative fuels

Fractional freezing is commonly used as a simple method to reduce the
gel point In polymer chemistry, the gel point is an abrupt change in the viscosity of a solution containing polymerizable components. At the gel point, a solution undergoes gelation as reflected in a loss in fluidity. Gelation is characteristic of polymeri ...
of biodiesel and other alternative diesel fuels, whereby esters of higher gel point are removed from esters of lower gel point through cold filtering, or other methods to reduce the subsequent alternative fuel gel point of the fuel blend. This process employs fuel stratification whereby components in the fuel blend develop a higher specific gravity as they approach their respective gel points and thus sink to the bottom of the container, where they can be removed.


See also

* Fractional crystallization (chemistry) * Laser-heated pedestal growth * Pumpable ice technology * Zone melting


References


External links


Freeze Distillation of Vinegar
{{DEFAULTSORT:Fractional Freezing Fractionation Phase transitions Methods of crystal growth