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Activated carbon, also called activated charcoal, is a form of
carbon Carbon () is a chemical element; it has chemical symbol, symbol C and atomic number 6. It is nonmetallic and tetravalence, tetravalent—meaning that its atoms are able to form up to four covalent bonds due to its valence shell exhibiting 4 ...
commonly used to filter contaminants from water and air, among many other uses. It is processed (activated) to have small, low-volume pores that greatly increase the
surface area The surface area (symbol ''A'') of a solid object is a measure of the total area that the surface of the object occupies. The mathematical definition of surface area in the presence of curved surfaces is considerably more involved than the d ...
available for ''
adsorption Adsorption is the adhesion of atoms, ions or molecules from a gas, liquid or dissolved solid to a surface. This process creates a film of the ''adsorbate'' on the surface of the ''adsorbent''. This process differs from absorption, in which a ...
'' or
chemical reaction A chemical reaction is a process that leads to the chemistry, chemical transformation of one set of chemical substances to another. When chemical reactions occur, the atoms are rearranged and the reaction is accompanied by an Gibbs free energy, ...
s. (Adsorption, not to be confused with
absorption Absorption may refer to: Chemistry and biology *Absorption (biology), digestion **Absorption (small intestine) *Absorption (chemistry), diffusion of particles of gas or liquid into liquid or solid materials *Absorption (skin), a route by which su ...
, is a process where atoms or molecules adhere to a surface). The pores can be thought of as a microscopic "sponge" structure. Activation is analogous to making
popcorn Popcorn (also called popped corn, popcorns, or pop-corn) is a variety of corn kernel which expands and puffs up when heated. The term also refers to the snack food produced by the expansion. It is one of the oldest snacks, with evidence of p ...
from dried corn kernels: popcorn is light, fluffy, and its kernels have a high
surface-area-to-volume ratio The surface-area-to-volume ratio or surface-to-volume ratio (denoted as SA:V, SA/V, or sa/vol) is the ratio between surface area and volume of an object or collection of objects. SA:V is an important concept in science and engineering. It is use ...
. ''Activated'' is sometimes replaced by ''active''. Because it is so porous on a microscopic scale, one gram of activated carbon has a surface area of over , as determined by gas absorption and its porosity can run 10ML/day in terms of treated water per gram. Researchers at Cornell University synthesized an ultrahigh surface area activated carbon with a BET area of . This BET area value is the highest reported in the literature for activated carbon to date. For charcoal, the equivalent figure before activation is about . A useful activation level may be obtained solely from high surface area. Further chemical treatment often enhances adsorption properties. Activated carbon is usually derived from waste products such as coconut husks in addition to other agricultural wastes like olive stones, rice husks and nutshell shells which are also being upcycled into activated carbon, diversifying feedstock supply. Furthermore, waste from paper mills has been studied as a possible source of activated carbon. These bulk sources are converted into
charcoal Charcoal is a lightweight black carbon residue produced by strongly heating wood (or other animal and plant materials) in minimal oxygen to remove all water and volatile constituents. In the traditional version of this pyrolysis process, ca ...
before being activated. Using waste streams not only reduces landfill burden but also works to lowers the overall carbon footprint of activated carbon production as previously discarded waste is now repurposed. When derived from
coal Coal is a combustible black or brownish-black sedimentary rock, formed as rock strata called coal seams. Coal is mostly carbon with variable amounts of other Chemical element, elements, chiefly hydrogen, sulfur, oxygen, and nitrogen. Coal i ...
, it is referred to as activated coal. Activated coke is derived from coke. In activated-coke production, the raw coke (most commonly petroleum coke) is ground or pelletized, then “activated” via physical (steam or CO₂ at high temperature) or chemical (e.g., KOH or H₃PO₄) methods to introduce a porous network, yielding a high-surface-area adsorbent which is referred to as activated coal.


Uses

Activated carbon is used in
methane Methane ( , ) is a chemical compound with the chemical formula (one carbon atom bonded to four hydrogen atoms). It is a group-14 hydride, the simplest alkane, and the main constituent of natural gas. The abundance of methane on Earth makes ...
and
hydrogen Hydrogen is a chemical element; it has chemical symbol, symbol H and atomic number 1. It is the lightest and abundance of the chemical elements, most abundant chemical element in the universe, constituting about 75% of all baryon, normal matter ...
storage, air purification, capacitive deionization, supercapacitive swing adsorption, solvent recovery,
decaffeination Decaffeination is the removal of caffeine from coffee beans, cocoa, tea leaves, and other caffeine-containing materials. Decaffeinated products are commonly termed by the abbreviation decaf. To ensure product quality, manufacturers are required ...
, gold purification, metal extraction,
water purification Water purification is the process of removing undesirable chemicals, biological contaminants, suspended solids, and gases from water. The goal is to produce water that is fit for specific purposes. Most water is purified and disinfected for hu ...
,
medicine Medicine is the science and Praxis (process), practice of caring for patients, managing the Medical diagnosis, diagnosis, prognosis, Preventive medicine, prevention, therapy, treatment, Palliative care, palliation of their injury or disease, ...
,
sewage treatment Sewage treatment is a type of wastewater treatment which aims to remove contaminants from sewage to produce an effluent that is suitable to discharge to the surrounding environment or an intended reuse application, thereby preventing water p ...
,
air filter A particulate air filter is a device composed of fibrous, or porous materials which removes particulates such as smoke, dust, pollen, mold, viruses and bacteria from the air. Filters containing an adsorbent or catalyst such as charcoal (carbo ...
s in
respirator A respirator is a device designed to protect the wearer from inhaling hazardous atmospheres including lead, lead fumes, vapors, gases and particulate matter such as dusts and airborne pathogens such as viruses. There are two main categories o ...
s, filters in compressed air, teeth whitening, production of
hydrogen chloride The Chemical compound, compound hydrogen chloride has the chemical formula and as such is a hydrogen halide. At room temperature, it is a colorless gas, which forms white fumes of hydrochloric acid upon contact with atmospheric water vapor. Hyd ...
, edible electronics, and many other applications. These multiuse applications make it a versatile form of carbon that is used daily in many industries.


Industrial

There are many industrial applications of activated carbon and its other forms such as areas like metal extraction, water purification, sewage treatment, metal finishing and more. For example, it is the main purification technique for removing organic impurities from bright nickel plating solutions used for metal finishing plants. Expanding on electroplating, a variety of organic chemicals can be added to the plating solutions for improving their deposit qualities and for enhancing properties like brightness, smoothness, ductility, etc. This is due to the passage of direct current and electrolytic reactions of anodic oxidation and cathodic reduction, organic additives generate unwanted breakdown products in solution. Their excessive build up in the solutions can adversely affect plating quality and physical properties of deposited metal if run untreated by the filters. Activated carbon treatment removes such impurities and restores plating performance to the desired level. Its installation costs may vary according to the volume of water it must process, however the average cost can be around USD 1 - 2 million. Additionally, these filters need replacing over time (typically 6-12 months depending on usage). The cost of replacing the carbon in the GAC filter form is about USD 0.05 - 0.1 per cubic meter of water that is treated in the plant.


Medical

Activated carbon is used to treat
poison A poison is any chemical substance that is harmful or lethal to living organisms. The term is used in a wide range of scientific fields and industries, where it is often specifically defined. It may also be applied colloquially or figurati ...
ings and
overdose A drug overdose (overdose or OD) is the ingestion or application of a drug or other substance in quantities much greater than are recommended. Retrieved on September 20, 2014.
s following oral
ingestion Ingestion is the consumption of a substance by an organism. In animals, it normally is accomplished by taking in a substance through the mouth into the gastrointestinal tract, such as through eating or drinking. In single-celled organisms, inge ...
. Tablets or capsules of activated carbon are used in many countries as an over-the-counter drug to treat
diarrhea Diarrhea (American English), also spelled diarrhoea or diarrhœa (British English), is the condition of having at least three loose, liquid, or watery bowel movements in a day. It often lasts for a few days and can result in dehydration d ...
,
indigestion Indigestion, also known as dyspepsia or upset stomach, is a condition of impaired digestion. Symptoms may include upper abdominal fullness, heartburn, nausea, belching, or upper abdominal pain. People may also experience feeling full earlier ...
, and
flatulence Flatulence is the expulsion of gas from the Gastrointestinal tract, intestines via the anus, commonly referred to as farting. "Flatus" is the medical word for gas generated in the stomach or bowels. A proportion of intestinal gas may be swal ...
. However, activated charcoal shows no effect on intestinal gas and diarrhea, is ordinarily medically ineffective if poisoning resulted from ingestion of corrosive agents, boric acid, or petroleum products, and is particularly ineffective against poisonings of
strong acids Acid strength is the tendency of an acid, symbolised by the chemical formula , to dissociate into a hydron (chemistry), proton, , and an anion, . The Dissociation (chemistry), dissociation or ionization of a strong acid in solution is effectivel ...
or bases,
cyanide In chemistry, cyanide () is an inorganic chemical compound that contains a functional group. This group, known as the cyano group, consists of a carbon atom triple-bonded to a nitrogen atom. Ionic cyanides contain the cyanide anion . This a ...
,
iron Iron is a chemical element; it has symbol Fe () and atomic number 26. It is a metal that belongs to the first transition series and group 8 of the periodic table. It is, by mass, the most common element on Earth, forming much of Earth's o ...
,
lithium Lithium (from , , ) is a chemical element; it has chemical symbol, symbol Li and atomic number 3. It is a soft, silvery-white alkali metal. Under standard temperature and pressure, standard conditions, it is the least dense metal and the ...
,
arsenic Arsenic is a chemical element; it has Symbol (chemistry), symbol As and atomic number 33. It is a metalloid and one of the pnictogens, and therefore shares many properties with its group 15 neighbors phosphorus and antimony. Arsenic is not ...
,
methanol Methanol (also called methyl alcohol and wood spirit, amongst other names) is an organic chemical compound and the simplest aliphatic Alcohol (chemistry), alcohol, with the chemical formula (a methyl group linked to a hydroxyl group, often ab ...
,
ethanol Ethanol (also called ethyl alcohol, grain alcohol, drinking alcohol, or simply alcohol) is an organic compound with the chemical formula . It is an Alcohol (chemistry), alcohol, with its formula also written as , or EtOH, where Et is the ps ...
, or
ethylene glycol Ethylene glycol ( IUPAC name: ethane-1,2-diol) is an organic compound (a vicinal diol) with the formula . It is mainly used for two purposes: as a raw material in the manufacture of polyester fibers and for antifreeze formulations. It is an odo ...
. Activated carbon will not prevent these chemicals from being absorbed into the human body. It is on the
World Health Organization's List of Essential Medicines The WHO Model List of Essential Medicines (aka Essential Medicines List or EML), published by the World Health Organization (WHO), contains the medications considered to be most effective and safe to meet the most important needs in a health s ...
. Incorrect application (e.g. into the
lungs The lungs are the primary organs of the respiratory system in many animals, including humans. In mammals and most other tetrapods, two lungs are located near the backbone on either side of the heart. Their function in the respiratory syste ...
) results in
pulmonary aspiration Pulmonary aspiration is the entry of solid or liquid material such as pharyngeal secretions, food, drink, or stomach contents from the oropharynx or gastrointestinal tract, into the trachea and lungs. When pulmonary aspiration occurs during ea ...
, which can sometimes be fatal if immediate medical treatment is not initiated.


Analytical chemistry

Activated carbon, in 50% w/w combination with
celite Diatomaceous earth ( ), also known as diatomite ( ), celite, or kieselguhr, is a naturally occurring, soft, siliceous sedimentary rock that can be crumbled into a fine white to off-white powder. It has a particle size ranging from more than 3& ...
, is used as stationary phase in low-pressure chromatographic separation of
carbohydrates A carbohydrate () is a biomolecule composed of carbon (C), hydrogen (H), and oxygen (O) atoms. The typical hydrogen-to-oxygen atomic ratio is 2:1, analogous to that of water, and is represented by the empirical formula (where ''m'' and ''n'' ma ...
(mono-, di-, tri-
saccharides A carbohydrate () is a biomolecule composed of carbon (C), hydrogen (H), and oxygen (O) atoms. The typical hydrogen-to-oxygen atomic ratio is 2:1, analogous to that of water, and is represented by the empirical formula (where ''m'' and ''n'' ma ...
) using
ethanol Ethanol (also called ethyl alcohol, grain alcohol, drinking alcohol, or simply alcohol) is an organic compound with the chemical formula . It is an Alcohol (chemistry), alcohol, with its formula also written as , or EtOH, where Et is the ps ...
solutions (5–50%) as
mobile phase In analytical and organic chemistry, elution is the process of extracting one material from another by washing with a solvent: washing of loaded ion-exchange resins to remove captured ions, or eluting proteins or other biopolymers from an el ...
in analytical or preparative protocols. Activated carbon is useful for extracting the direct oral
anticoagulant An anticoagulant, commonly known as a blood thinner, is a chemical substance that prevents or reduces the coagulation of blood, prolonging the clotting time. Some occur naturally in blood-eating animals, such as leeches and mosquitoes, which ...
s (DOACs) such as
dabigatran Dabigatran, sold under the brand name Pradaxa among others, is an anticoagulant used to treat and prevent blood clots and to prevent stroke in people with atrial fibrillation. It is commonly used to prevent blood clots following hip or kn ...
,
apixaban Apixaban, sold under the brand name Eliquis, is an anticoagulant medication used to treat and prevent blood clots and to prevent stroke in people with nonvalvular atrial fibrillation through directly inhibiting factor Xa. It is used as an al ...
,
rivaroxaban Rivaroxaban, sold under the brand name Xarelto among others, is an anticoagulant medication (blood thinner) used to treat and reduce the risk of blood clots. Specifically it is used to treat deep vein thrombosis and pulmonary emboli and prev ...
and
edoxaban Edoxaban, sold under the brand name Lixiana among others, is an anticoagulant medication and a direct factor Xa inhibitor. It is taken by mouth. Compared with warfarin, it has fewer drug interactions, and does not require regular assessment ...
from blood plasma samples. For this purpose it has been made into "minitablets", each containing 5 mg activated carbon for treating 1ml samples of DOAC. Since this activated carbon has no effect on blood clotting factors, heparin or most other anticoagulants this allows a plasma sample to be analyzed for abnormalities otherwise affected by the DOACs.


Environmental

Carbon
adsorption Adsorption is the adhesion of atoms, ions or molecules from a gas, liquid or dissolved solid to a surface. This process creates a film of the ''adsorbate'' on the surface of the ''adsorbent''. This process differs from absorption, in which a ...
has numerous applications in removing
pollutant A pollutant or novel entity is a substance or energy introduced into the environment that has undesired effect, or adversely affects the usefulness of a resource. These can be both naturally forming (i.e. minerals or extracted compounds like oi ...
s from air or water streams both in the field and in industrial processes such as: * Spill cleanup *
Groundwater Groundwater is the water present beneath Earth's surface in rock and Pore space in soil, soil pore spaces and in the fractures of stratum, rock formations. About 30 percent of all readily available fresh water in the world is groundwater. A unit ...
remediation *
Drinking water Drinking water or potable water is water that is safe for ingestion, either when drunk directly in liquid form or consumed indirectly through food preparation. It is often (but not always) supplied through taps, in which case it is also calle ...
filtration Filtration is a physical separation process that separates solid matter and fluid from a mixture using a ''filter medium'' that has a complex structure through which only the fluid can pass. Solid particles that cannot pass through the filte ...
*
Wastewater treatment Wastewater treatment is a process which removes and eliminates contaminants from wastewater. It thus converts it into an effluent that can be returned to the water cycle. Once back in the water cycle, the effluent creates an acceptable impact on ...
* Air purification *
Volatile organic compound Volatile organic compounds (VOCs) are organic compounds that have a high vapor pressure at room temperature. They are common and exist in a variety of settings and products, not limited to Indoor mold, house mold, Upholstery, upholstered furnitur ...
s capture from
painting Painting is a Visual arts, visual art, which is characterized by the practice of applying paint, pigment, color or other medium to a solid surface (called "matrix" or "Support (art), support"). The medium is commonly applied to the base with ...
,
dry cleaning Dry cleaning is any cleaning process for clothing and textiles using a solvent other than water. Clothes are instead soaked in a water-free liquid solvent (usually non-polar, as opposed to water which is a Solvent#Solvent classifications, polar ...
,
gasoline Gasoline ( North American English) or petrol ( Commonwealth English) is a petrochemical product characterized as a transparent, yellowish, and flammable liquid normally used as a fuel for spark-ignited internal combustion engines. When for ...
dispensing operations, and other processes *
Volatile organic compound Volatile organic compounds (VOCs) are organic compounds that have a high vapor pressure at room temperature. They are common and exist in a variety of settings and products, not limited to Indoor mold, house mold, Upholstery, upholstered furnitur ...
s recovery (SRU, Solvent Recovery Unit; SRP, Solvent Recovery Plant; SRS, Solvent Recovery System) from
flexible packaging Packaging is the science, art and technology of enclosing or protecting products for distribution, storage, sale, and use. Packaging also refers to the process of designing, evaluating, and producing packages. Packaging can be described as a coo ...
,
converting Conversion or convert may refer to: Arts, entertainment, and media * ''The Convert'', a 2023 film produced by Jump Film & Television and Brouhaha Entertainment * "Conversion" (''Doctor Who'' audio), an episode of the audio drama ''Cyberman'' * ...
,
coating A coating is a covering that is applied to the surface of an object, or substrate. The purpose of applying the coating may be decorative, functional, or both. Coatings may be applied as liquids, gases or solids e.g. powder coatings. Paints ...
, and other processes. During early implementation of the 1974 Safe Drinking Water Act in the US, EPA officials developed a rule that proposed requiring drinking water treatment systems to use granular activated carbon. Because of its high cost, the so-called GAC rule encountered strong opposition across the country from the water supply industry, including the largest water utilities in California. Hence, the agency set aside the rule. Activated carbon filtration is an effective water treatment method due to its multi-functional nature. There are specific types of activated carbon filtration methods and equipment that are indicated – depending upon the contaminants involved. Activated carbon is also used for the measurement of radon concentration in air. Biomass waste-derived activated carbons were also successfully used for the removal of caffeine and paracetamol from water.


Agricultural

Activated carbon (charcoal) is an allowed substance used by organic farmers in both
livestock production Intensive agriculture, also known as intensive farming (as opposed to extensive farming), conventional, or industrial agriculture, is a type of agriculture, both of crop plants and of animals, with higher levels of input and output per unit of a ...
and wine making. In livestock production it is used as a pesticide, animal feed additive, processing aid, nonagricultural ingredient and disinfectant. In organic winemaking, activated carbon is allowed for use as a processing agent to adsorb brown color pigments from white grape concentrates. It is sometimes used as
biochar Biochar is a form of charcoal, sometimes modified, that is intended for organic use, as in soil. It is the lightweight black remnants remaining after the pyrolysis of biomass, consisting of carbon and ashes. Despite its name, biochar is steril ...
.


Distilled alcoholic beverage purification

Activated carbon filters (AC filters) can be used to filter
vodka Vodka ( ; is a clear distilled beverage, distilled alcoholic beverage. Its varieties originated in Poland and Russia. Vodka is composed mainly of water and ethanol but sometimes with traces of impurities and flavourings. Traditionally, it is ...
and
whiskey Whisky or whiskey is a type of liquor made from Fermentation in food processing, fermented grain mashing, mash. Various grains (which may be Malting, malted) are used for different varieties, including barley, Maize, corn, rye, and wheat. Whisky ...
of
organic Organic may refer to: * Organic, of or relating to an organism, a living entity * Organic, of or relating to an anatomical organ Chemistry * Organic matter, matter that has come from a once-living organism, is capable of decay or is the product ...
impurities which can affect color, taste, and odor. Passing an organically impure vodka through an activated carbon filter at the proper flow rate will result in vodka with an identical alcohol content and significantly increased organic purity, as judged by odor and taste.


Fuel storage

Research is being done testing various activated carbons' ability to store
natural gas Natural gas (also fossil gas, methane gas, and gas) is a naturally occurring compound of gaseous hydrocarbons, primarily methane (95%), small amounts of higher alkanes, and traces of carbon dioxide and nitrogen, hydrogen sulfide and helium ...
and
hydrogen gas Hydrogen is a chemical element; it has symbol H and atomic number 1. It is the lightest and most abundant chemical element in the universe, constituting about 75% of all normal matter. Under standard conditions, hydrogen is a gas of diatomi ...
. The porous material acts like a sponge for different types of gases. The gas is attracted to the carbon material via
Van der Waals forces In molecular physics and chemistry, the van der Waals force (sometimes van der Waals' force) is a distance-dependent interaction between atoms or molecules. Unlike ionic or covalent bonds, these attractions do not result from a chemical ele ...
. Some carbons have been able to achieve binding energies of 5–10 kJ per mol. The gas may then be desorbed when subjected to higher temperatures and either combusted to do work or in the case of hydrogen gas extracted for use in a
hydrogen fuel cell A fuel cell is an electrochemical cell that converts the chemical energy of a fuel (often hydrogen) and an oxidizing agent (often oxygen) into electricity through a pair of redox reactions. Fuel cells are different from most batteries in requ ...
. Gas storage in activated carbons is an appealing gas storage method because the gas can be stored in a low pressure, low mass, low volume environment that would be much more feasible than bulky on-board pressure tanks in vehicles. The
United States Department of Energy The United States Department of Energy (DOE) is an executive department of the U.S. federal government that oversees U.S. national energy policy and energy production, the research and development of nuclear power, the military's nuclear w ...
has specified certain goals to be achieved in the area of research and development of nano-porous carbon materials. All of the goals are yet to be satisfied but numerous institutions, including the ALL-CRAFT program, are continuing to conduct work in this field.


Gas purification

Filters with activated carbon are usually used in compressed air and gas purification to remove
oil An oil is any nonpolar chemical substance that is composed primarily of hydrocarbons and is hydrophobic (does not mix with water) and lipophilic (mixes with other oils). Oils are usually flammable and surface active. Most oils are unsaturate ...
vapors, odor, and other
hydrocarbon In organic chemistry, a hydrocarbon is an organic compound consisting entirely of hydrogen and carbon. Hydrocarbons are examples of group 14 hydrides. Hydrocarbons are generally colourless and Hydrophobe, hydrophobic; their odor is usually fain ...
s from the air. The most common designs use a 1-stage or 2 stage filtration principle in which activated carbon is embedded inside the filter media. Activated carbon filters are used to retain radioactive gases within the air vacuumed from a nuclear boiling water reactor turbine condenser. The large charcoal beds adsorb these gases and retain them while they rapidly decay to nonradioactive solid species. The solids are trapped in the charcoal particles, while the filtered air passes through.


Chemical purification

Activated carbon is commonly used on the laboratory scale to purify solutions of organic molecules containing unwanted colored organic impurities. Filtration over activated carbon is used in large scale fine chemical and pharmaceutical processes for the same purpose. The carbon is either mixed with the solution then filtered off or immobilized in a filter.


Mercury scrubbing

Activated carbon, often infused with sulfur or iodine, is widely used to trap mercury emissions from
coal-fired power station A coal-fired power station or coal power plant is a thermal power station which burns coal to generate electricity. Worldwide there are about 2,500 coal-fired power stations, on average capable of generating a gigawatt each. They generate ...
s, medical
incinerators Incineration is a waste treatment process that involves the combustion of substances contained in waste materials. Industrial plants for waste incineration are commonly referred to as waste-to-energy facilities. Incineration and other high ...
, and from
natural gas Natural gas (also fossil gas, methane gas, and gas) is a naturally occurring compound of gaseous hydrocarbons, primarily methane (95%), small amounts of higher alkanes, and traces of carbon dioxide and nitrogen, hydrogen sulfide and helium ...
at the wellhead. However, despite its effectiveness, activated carbon is expensive to use. Since it is often not recycled, the mercury-laden activated carbon presents a disposal dilemma. If the activated carbon contains less than 260 ppm mercury, United States federal regulations allow it to be stabilized (for example, trapped in concrete) for landfilling. However, waste containing greater than 260 ppm is considered to be in the high-mercury subcategory and is banned from landfilling (Land-Ban Rule). This material is now accumulating in warehouses and in deep abandoned mines at an estimated rate of 100 tons per year. The problem of disposal of mercury-laden activated carbon is not unique to the United States. In the Netherlands, this mercury is largely recovered and the activated carbon is disposed of by complete burning, forming carbon dioxide ().


Food additive

Activated, food-grade charcoal became a
food trend Food trends are the changes and shifts in consumer preferences, behaviors, and consumption patterns related to food and beverages. These trends can encompass a wide range of factors, including ingredients, flavors, cooking techniques, dining habit ...
in 2016, being used as an
additive Additive may refer to: Mathematics * Additive function, a function in number theory * Additive map, a function that preserves the addition operation * Additive set-function see Sigma additivity * Additive category, a preadditive category with fin ...
to impart a "slightly smoky" taste and a dark coloring to products including hotdogs, ice cream, pizza bases, and bagels. People taking medication, including
birth control pill The combined oral contraceptive pill (COCP), often referred to as the birth control pill or colloquially as "the pill", is a type of birth control that is designed to be taken orally by women. It is the oral form of combined hormonal contra ...
s and
antidepressant Antidepressants are a class of medications used to treat major depressive disorder, anxiety disorders, chronic pain, and addiction. Common side effects of antidepressants include Xerostomia, dry mouth, weight gain, dizziness, headaches, akathi ...
s, are advised to avoid novelty foods or drinks that use activated charcoal coloring since it can render the medication ineffective.


Smoking filtration

Activated charcoal is used in smoking filters as a way to reduce the tar content and other chemicals present in smoke, which is a result of combustion, wherein it has been found to reduce the toxicants from tobacco smoke, in particular the free radicals.


Structure of activated carbon

The structure of activated carbon has long been a subject of debate. In a book published in 2006,
Harry Marsh Harry Marsh (17 April 1926 – 25 September 2023) was an English chemist. His professional focus is carbon science. Born on 17 April 1926 in West Durham, England, Marsh spent much of his career at the Northern Carbon Research Laboratories of t ...
and Francisco Rodríguez-Reinoso considered more than 15 models for the structure, without coming to a definite conclusion about which was correct. Recent work using aberration-corrected
transmission electron microscopy Transmission electron microscopy (TEM) is a microscopy technique in which a beam of electrons is transmitted through a specimen to form an image. The specimen is most often an ultrathin section less than 100 nm thick or a suspension on a g ...
has suggested that activated carbons may have a structure related to that of the
fullerene A fullerene is an allotropes of carbon, allotrope of carbon whose molecules consist of carbon atoms connected by single and double bonds so as to form a closed or partially closed mesh, with fused rings of five to six atoms. The molecules may ...
s, with pentagonal and heptagonal carbon rings.


Production

Activated carbon is carbon produced from carbonaceous source materials such as bamboo, coconut husk, willow
peat Peat is an accumulation of partially Decomposition, decayed vegetation or organic matter. It is unique to natural areas called peatlands, bogs, mires, Moorland, moors, or muskegs. ''Sphagnum'' moss, also called peat moss, is one of the most ...
,
wood Wood is a structural tissue/material found as xylem in the stems and roots of trees and other woody plants. It is an organic materiala natural composite of cellulosic fibers that are strong in tension and embedded in a matrix of lignin t ...
,
coir Coir (), also called coconut fibre, is a natural fibre extracted from the outer husk of coconut, and used in products such as floor mats, doormats, brushes, and mattresses. Coir is the fibrous material found between the hard, internal shell ...
,
lignite Lignite (derived from Latin ''lignum'' meaning 'wood'), often referred to as brown coal, is a soft, brown, combustible sedimentary rock formed from naturally compressed peat. It has a carbon content around 25–35% and is considered the lowest ...
,
coal Coal is a combustible black or brownish-black sedimentary rock, formed as rock strata called coal seams. Coal is mostly carbon with variable amounts of other Chemical element, elements, chiefly hydrogen, sulfur, oxygen, and nitrogen. Coal i ...
, and petroleum pitch. It can be produced (activated) by one of the following processes: # Physical activation: The source material is developed into activated carbon using hot gases. Air is then introduced to burn out the gases, creating a graded, screened and de-dusted form of activated carbon. This is generally done by using one or more of the following processes: #* ''
Carbonization Carbonization or carbonisation is the conversion of organic matters like plants and dead animal remains into carbon through destructive distillation. Complexity in carbonization Carbonization is a pyrolytic reaction, therefore, is considered a ...
'': Material with carbon content is pyrolyzed at temperatures in the range 600–900 °C, usually in an inert atmosphere with gases such as
argon Argon is a chemical element; it has symbol Ar and atomic number 18. It is in group 18 of the periodic table and is a noble gas. Argon is the third most abundant gas in Earth's atmosphere, at 0.934% (9340 ppmv). It is more than twice as abu ...
or
nitrogen Nitrogen is a chemical element; it has Symbol (chemistry), symbol N and atomic number 7. Nitrogen is a Nonmetal (chemistry), nonmetal and the lightest member of pnictogen, group 15 of the periodic table, often called the Pnictogen, pnictogens. ...
#* ''Activation/oxidation'': Raw material or
carbonized Carbonized was a Swedish avant-garde metal band formed in Saltsjöbaden in 1988. The band was formed by Lars Rosenberg in 1988, with Dismember vocalist Matti Kärki. Joined by drummer Piotr Wawrzeniuk, the trio was completed by Therion's Chri ...
material is exposed to oxidizing atmospheres (oxygen or steam) at temperatures above 250 °C, usually in the temperature range of 600–1200 °C. The activation is performed by heating the sample for 1 h in a
muffle furnace A muffle furnace or muffle oven (sometimes retort furnace in historical usage) is a furnace in which the subject material is isolated from the fuel and all of the products of combustion, including gases and flying ash. After the development of ...
at 450 °C in the presence of air. # Chemical activation: The carbon material is impregnated with certain chemicals. The chemical is typically an
acid An acid is a molecule or ion capable of either donating a proton (i.e. Hydron, hydrogen cation, H+), known as a Brønsted–Lowry acid–base theory, Brønsted–Lowry acid, or forming a covalent bond with an electron pair, known as a Lewis ...
, strong base, or a
salt In common usage, salt is a mineral composed primarily of sodium chloride (NaCl). When used in food, especially in granulated form, it is more formally called table salt. In the form of a natural crystalline mineral, salt is also known as r ...
(
phosphoric acid Phosphoric acid (orthophosphoric acid, monophosphoric acid or phosphoric(V) acid) is a colorless, odorless phosphorus-containing solid, and inorganic compound with the chemical formula . It is commonly encountered as an 85% aqueous solution, ...
25%,
potassium hydroxide Potassium hydroxide is an inorganic compound with the formula K OH, and is commonly called caustic potash. Along with sodium hydroxide (NaOH), KOH is a prototypical strong base. It has many industrial and niche applications, most of which utili ...
5%,
sodium hydroxide Sodium hydroxide, also known as lye and caustic soda, is an inorganic compound with the formula . It is a white solid ionic compound consisting of sodium cations and hydroxide anions . Sodium hydroxide is a highly corrosive base (chemistry), ...
5%,
potassium carbonate Potassium carbonate is the inorganic compound with the formula . It is a white salt, which is soluble in water and forms a strongly alkaline solution. It is deliquescent, often appearing as a damp or wet solid. Potassium carbonate is mainly used ...
5%,
calcium chloride Calcium chloride is an inorganic compound, a Salt (chemistry), salt with the chemical formula . It is a white crystalline solid at room temperature, and it is highly soluble in water. It can be created by neutralising hydrochloric acid with cal ...
25%, and
zinc chloride Zinc chloride is an Inorganic chemistry, inorganic chemical compound with the chemical formula, formula ZnCl2·''n''H2O, with ''n'' ranging from 0 to 4.5, forming water of hydration, hydrates. Zinc chloride, anhydrous and its hydrates, are colo ...
25%). The carbon is then subjected to high temperatures (250–600 °C). It is believed that the temperature activates the carbon at this stage by forcing the material to open up and have more microscopic pores. Chemical activation is preferred to physical activation owing to the lower temperatures, better quality consistency, and shorter time needed for activating the material. The Dutch company Norit NV, part of the
Cabot Corporation Cabot Corporation is an American specialty chemicals and performance materials company headquartered in Boston, Massachusetts. The company operates in over 20 countries with 36 manufacturing plants, eight research and development facilities and ...
, is the largest producer of activated carbon in the world.
Haycarb Haycarb PLC is a coconut shell-based activated carbon manufacturing company in Sri Lanka. Haycarb was incorporated in 1973. The company controls 16% of the world's market share. Haycarb operates manufacturing plants in Sri Lanka, Thailand and Indo ...
, a Sri Lankan coconut shell-based company, controls 16% of the global market share. Regeneration & Sustainability After adsorption, spent granular activated carbon can often be regenerated rather than discarded. Thermal reactivation (heating in an inert or steam atmosphere at 800–900 °C) restores much of the pore structure but consumes significant energy, while chemical regeneration (e.g. with dilute acids or bases) can selectively remove fouling compounds under milder conditions. Emerging methods like microwave‐assisted reactivation and bio-regeneration using fungi or bacteria show promise for lower-carbon footprints. Choosing the optimal regeneration route balances carbon lifespan, energy use and treatment costs, and helps minimize the volume of hazardous waste sent to landfill.


Classification

Activated carbons are complex products which are difficult to classify on the basis of their behaviour, surface characteristics and other fundamental criteria. However, some broad classification is made for general purposes based on their size, preparation methods, and industrial applications.


Powdered activated carbon (PAC)

Normally, activated carbons (R 1) are made in particulate form as powders or fine granules less than 1.0 mm in size with an average diameter between 0.15 and 0.25 mm. Thus they present a large surface to volume ratio with a small diffusion distance. Activated carbon (R 1) is defined as the activated carbon particles retained on a 50-mesh sieve (0.297 mm). Powdered activated carbon (PAC) material is finer material. PAC is made up of crushed or ground carbon particles, 95–100% of which will pass through a designated mesh sieve. The
ASTM ASTM International, formerly known as American Society for Testing and Materials, is a standards organization that develops and publishes voluntary consensus technical international standards for a wide range of materials, products, systems and s ...
classifies particles passing through an 80-mesh sieve (0.177 mm) and smaller as PAC. It is not common to use PAC in a dedicated vessel, due to the high
head loss Hydraulic head or piezometric head is a measurement related to liquid pressure (normalized by specific weight) and the liquid elevation above a vertical datum., 410 pages. See pp. 43–44., 650 pages. See p. 22, eq.3.2a. It is usually measur ...
that would occur. Instead, PAC is generally added directly to other process units, such as raw water intakes, rapid mix basins, clarifiers, and gravity filters.


Granular activated carbon (GAC)

Granular activated carbon (GAC) has a relatively larger particle size compared to powdered activated carbon and consequently, presents a smaller external surface. Diffusion of the adsorbate is thus an important factor. These carbons are suitable for
adsorption Adsorption is the adhesion of atoms, ions or molecules from a gas, liquid or dissolved solid to a surface. This process creates a film of the ''adsorbate'' on the surface of the ''adsorbent''. This process differs from absorption, in which a ...
of gases, vapors and liquids, because these substances diffuse rapidly throughout the filters. Granulated carbons are used for
air filtration A particulate air filter is a device composed of fibrous, or porous materials which removes particulates such as smoke, dust, pollen, mold, viruses and bacteria from the air. Filters containing an adsorbent or catalyst such as charcoal (carbo ...
and
water treatment Water treatment is any process that improves the quality of water to make it appropriate for a specific end-use. The end use may be drinking, industrial water supply, irrigation, river flow maintenance, water recreation or many other uses, ...
, as well as for general deodorization and separation of components in flow systems and in rapid mix basins. GAC can be obtained in either granular or extruded form. GAC is designated by sizes such as 8×20, 20×40, or 8×30 for liquid phase applications and 4×6, 4×8 or 4×10 for vapor phase applications. A 20×40 carbon is made of particles that will pass through a U.S. Standard Mesh Size No. 20 sieve (0.84 mm) (generally specified as 85% passing) but be retained on a U.S. Standard Mesh Size No. 40 sieve (0.42 mm) (generally specified as 95% retained). AWWA (1992) B604 uses the 50-mesh sieve (0.297 mm) as the minimum GAC size. The most popular aqueous-phase carbons are the 12×40 and 8×30 sizes because they have a good balance of size, surface area, and
head loss Hydraulic head or piezometric head is a measurement related to liquid pressure (normalized by specific weight) and the liquid elevation above a vertical datum., 410 pages. See pp. 43–44., 650 pages. See p. 22, eq.3.2a. It is usually measur ...
characteristics.


Extruded activated carbon (EAC)

Extruded activated carbon (EAC) combines powdered activated carbon with a binder, which are fused together and extruded into a cylindrical shaped activated carbon block with diameters from 0.8 to 130 mm. These are mainly used for gas phase applications because of their low pressure drop, high mechanical strength and low dust content. Also sold as CTO filter (Chlorine, Taste, Odor).


Bead activated carbon (BAC)

Bead activated carbon (BAC) is manufactured from carbonizing petroleum pitch and then activating it into uniform spheres in diameters from approximately 0.35 to 0.80 mm. BAC typically exhibits a surface area in the range of 800–1 200 m²/g, comparable to or exceeding many granular carbons, enhancing its capacity for dissolved organics. Similar to EAC, it is also noted for its low pressure drop, high mechanical strength and low dust content, but with a smaller grain size. Its spherical shape makes it preferred for fluidized bed applications such as water filtration.


Impregnated carbon

Porous carbons containing several types of inorganic impregnate such as
iodine Iodine is a chemical element; it has symbol I and atomic number 53. The heaviest of the stable halogens, it exists at standard conditions as a semi-lustrous, non-metallic solid that melts to form a deep violet liquid at , and boils to a vi ...
and
silver Silver is a chemical element; it has Symbol (chemistry), symbol Ag () and atomic number 47. A soft, whitish-gray, lustrous transition metal, it exhibits the highest electrical conductivity, thermal conductivity, and reflectivity of any metal. ...
.
Cation An ion () is an atom or molecule with a net electrical charge. The charge of an electron is considered to be negative by convention and this charge is equal and opposite to the charge of a proton, which is considered to be positive by convent ...
s such as aluminium, manganese, zinc, iron, lithium, and calcium have also been prepared for specific application in
air pollution Air pollution is the presence of substances in the Atmosphere of Earth, air that are harmful to humans, other living beings or the environment. Pollutants can be Gas, gases like Ground-level ozone, ozone or nitrogen oxides or small particles li ...
control especially in museums and galleries. Due to its antimicrobial and antiseptic properties, silver loaded activated carbon is used as an adsorbent for purification of domestic water. Drinking water can be obtained from natural water by treating the natural water with a mixture of activated carbon and
aluminium hydroxide Aluminium hydroxide, , is found as the mineral gibbsite (also known as hydrargillite) and its three much rarer polymorphs: bayerite, doyleite, and nordstrandite. Aluminium hydroxide is amphoteric, i.e., it has both basic and acidic propert ...
(Al(OH)3), a flocculating agent. Impregnated carbons are also used for the adsorption of
hydrogen sulfide Hydrogen sulfide is a chemical compound with the formula . It is a colorless chalcogen-hydride gas, and is toxic, corrosive, and flammable. Trace amounts in ambient atmosphere have a characteristic foul odor of rotten eggs. Swedish chemist ...
(H2S) and
thiol In organic chemistry, a thiol (; ), or thiol derivative, is any organosulfur compound of the form , where R represents an alkyl or other organic substituent. The functional group itself is referred to as either a thiol group or a sulfhydryl grou ...
s. Adsorption rates for H2S as high as 50% by weight have been reported.


Polymer coated carbon

This is a process by which a porous carbon can be coated with a biocompatible
polymer A polymer () is a chemical substance, substance or material that consists of very large molecules, or macromolecules, that are constituted by many repeat unit, repeating subunits derived from one or more species of monomers. Due to their br ...
to give a smooth and permeable coat without blocking the pores. The typical film thickness ranges from 50 to 200 nm, which strikes a balance between preserving pore access and ensuring mechanical stability in the material. The resulting carbon is useful for
hemoperfusion Hemoperfusion or hæmoperfusion (see spelling differences) is a method of filtering the blood extracorporeally (that is, outside the body) to remove a toxin. As with other extracorporeal methods, such as hemodialysis (HD), hemofiltration (HF), an ...
. Hemoperfusion is a treatment technique in which large volumes of the patient's blood are passed over an adsorbent substance in order to remove toxic substances from the blood. In clinical trials, polymer-coated carbons have achieved over 80% removal of toxins such as bilirubin and certain drug metabolites in a single pass!


Woven carbon

There is a technology of processing technical rayon fiber into activated carbon cloth for
carbon filtering Carbon filtering is a method of filtering that uses a bed of activated carbon to remove impurities from a fluid using adsorption. Mechanism Carbon filtering works by adsorption, in which pollutants in the fluid to be treated are trapped inside th ...
. Adsorption capacity of activated cloth is greater than that of activated charcoal (
BET theory Brunauer–Emmett–Teller (BET) theory aims to explain the physical adsorption of gas molecules on a solid surface and serves as the basis for an important analysis technique for the measurement of the specific surface area of materials. The obs ...
) surface area: 500–1500 m2/g, pore volume: 0.3–0.8 cm3/g). Thanks to the different forms of activated material, it can be used in a wide range of applications (
supercapacitors alt=Supercapacitor, upright=1.5, Schematic illustration of a supercapacitor upright=1.5, A diagram that shows a hierarchical classification of supercapacitors and capacitors of related types A supercapacitor (SC), also called an ultracapacitor, ...
, odor absorbers, CBRN-defense industry etc.).


Properties

A gram of activated carbon can have a surface area in excess of , with being readily achievable. Carbon
aerogel Aerogels are a class of manufacturing, synthetic porous ultralight material derived from a gel, in which the liquid component for the gel has been replaced with a gas, without significant collapse of the gel structure. The result is a solid wit ...
s, while more expensive, have even higher surface areas, and are used in special applications. Under an
electron microscope An electron microscope is a microscope that uses a beam of electrons as a source of illumination. It uses electron optics that are analogous to the glass lenses of an optical light microscope to control the electron beam, for instance focusing it ...
, the high surface-area structures of activated carbon are revealed. Individual particles are intensely convoluted and display various kinds of
porosity Porosity or void fraction is a measure of the void (i.e. "empty") spaces in a material, and is a fraction of the volume of voids over the total volume, between 0 and 1, or as a percentage between 0% and 100%. Strictly speaking, some tests measure ...
; there may be many areas where flat surfaces of
graphite Graphite () is a Crystallinity, crystalline allotrope (form) of the element carbon. It consists of many stacked Layered materials, layers of graphene, typically in excess of hundreds of layers. Graphite occurs naturally and is the most stable ...
-like material run parallel to each other, separated by only a few nanometres or so. These
micropore A microporous material is a material containing pores with typical sizes less than 2 nm in diameter. Microporous materials, like mesoporous materials, are a subset of nanoporous materials. Examples of microporous materials include zeolites and ...
s provide superb conditions for
adsorption Adsorption is the adhesion of atoms, ions or molecules from a gas, liquid or dissolved solid to a surface. This process creates a film of the ''adsorbate'' on the surface of the ''adsorbent''. This process differs from absorption, in which a ...
to occur, since adsorbing material can interact with many surfaces simultaneously. Tests of adsorption behaviour are usually done with
nitrogen Nitrogen is a chemical element; it has Symbol (chemistry), symbol N and atomic number 7. Nitrogen is a Nonmetal (chemistry), nonmetal and the lightest member of pnictogen, group 15 of the periodic table, often called the Pnictogen, pnictogens. ...
gas at 77 K under high
vacuum A vacuum (: vacuums or vacua) is space devoid of matter. The word is derived from the Latin adjective (neuter ) meaning "vacant" or "void". An approximation to such vacuum is a region with a gaseous pressure much less than atmospheric pressur ...
, but in everyday terms activated carbon is perfectly capable of producing the equivalent, by adsorption from its environment, liquid water from
steam Steam is water vapor, often mixed with air or an aerosol of liquid water droplets. This may occur due to evaporation or due to boiling, where heat is applied until water reaches the enthalpy of vaporization. Saturated or superheated steam is inv ...
at and a pressure of 1/10,000 of an
atmosphere An atmosphere () is a layer of gases that envelop an astronomical object, held in place by the gravity of the object. A planet retains an atmosphere when the gravity is great and the temperature of the atmosphere is low. A stellar atmosph ...
.
James Dewar Sir James Dewar ( ; 20 September 1842 – 27 March 1923) was a Scottish chemist and physicist. He is best known for his invention of the vacuum flask, which he used in conjunction with research into the liquefaction of gases. He also studie ...
, the scientist after whom the Dewar (
vacuum flask A vacuum flask (also known as a Dewar flask, Dewar bottle or thermos) is an insulating storage vessel that slows the speed at which its contents change in temperature. It greatly lengthens the time over which its contents remain hotter or coo ...
) is named, spent much time studying activated carbon and published a paper regarding its adsorption capacity with regard to gases. In this paper, he discovered that cooling the carbon to liquid nitrogen temperatures allowed it to adsorb significant quantities of numerous air gases, among others, that could then be recollected by simply allowing the carbon to warm again and that coconut-based carbon was superior for the effect. He uses oxygen as an example, wherein the activated carbon would typically adsorb the atmospheric concentration (21%) under standard conditions, but release over 80% oxygen if the carbon was first cooled to low temperatures. Physically, activated carbon binds materials by
van der Waals force In molecular physics and chemistry, the van der Waals force (sometimes van der Waals' force) is a distance-dependent interaction between atoms or molecules. Unlike ionic or covalent bonds, these attractions do not result from a chemical elec ...
or
London dispersion force London dispersion forces (LDF, also known as dispersion forces, London forces, instantaneous dipole–induced dipole forces, fluctuating induced dipole bonds or loosely as van der Waals forces) are a type of intermolecular force acting between at ...
. Activated carbon does not bind well to certain chemicals, including
alcohol Alcohol may refer to: Common uses * Alcohol (chemistry), a class of compounds * Ethanol, one of several alcohols, commonly known as alcohol in everyday life ** Alcohol (drug), intoxicant found in alcoholic beverages ** Alcoholic beverage, an alco ...
s,
diol A diol is a chemical compound containing two hydroxyl groups ( groups). An aliphatic diol may also be called a glycol. This pairing of functional groups is pervasive, and many subcategories have been identified. They are used as protecting gro ...
s, strong
acid An acid is a molecule or ion capable of either donating a proton (i.e. Hydron, hydrogen cation, H+), known as a Brønsted–Lowry acid–base theory, Brønsted–Lowry acid, or forming a covalent bond with an electron pair, known as a Lewis ...
s and bases,
metal A metal () is a material that, when polished or fractured, shows a lustrous appearance, and conducts electrical resistivity and conductivity, electricity and thermal conductivity, heat relatively well. These properties are all associated wit ...
s and most
inorganic An inorganic compound is typically a chemical compound that lacks carbon–hydrogen bonds⁠that is, a compound that is not an organic compound. The study of inorganic compounds is a subfield of chemistry known as '' inorganic chemistry''. Inor ...
s, such as
lithium Lithium (from , , ) is a chemical element; it has chemical symbol, symbol Li and atomic number 3. It is a soft, silvery-white alkali metal. Under standard temperature and pressure, standard conditions, it is the least dense metal and the ...
,
sodium Sodium is a chemical element; it has Symbol (chemistry), symbol Na (from Neo-Latin ) and atomic number 11. It is a soft, silvery-white, highly reactive metal. Sodium is an alkali metal, being in group 1 element, group 1 of the peri ...
,
iron Iron is a chemical element; it has symbol Fe () and atomic number 26. It is a metal that belongs to the first transition series and group 8 of the periodic table. It is, by mass, the most common element on Earth, forming much of Earth's o ...
,
lead Lead () is a chemical element; it has Chemical symbol, symbol Pb (from Latin ) and atomic number 82. It is a Heavy metal (elements), heavy metal that is density, denser than most common materials. Lead is Mohs scale, soft and Ductility, malleabl ...
,
arsenic Arsenic is a chemical element; it has Symbol (chemistry), symbol As and atomic number 33. It is a metalloid and one of the pnictogens, and therefore shares many properties with its group 15 neighbors phosphorus and antimony. Arsenic is not ...
,
fluorine Fluorine is a chemical element; it has Chemical symbol, symbol F and atomic number 9. It is the lightest halogen and exists at Standard temperature and pressure, standard conditions as pale yellow Diatomic molecule, diatomic gas. Fluorine is extre ...
, and boric acid. Activated carbon can also adsorb
iodine Iodine is a chemical element; it has symbol I and atomic number 53. The heaviest of the stable halogens, it exists at standard conditions as a semi-lustrous, non-metallic solid that melts to form a deep violet liquid at , and boils to a vi ...
very well. The iodine capacity, mg/g, (
ASTM ASTM International, formerly known as American Society for Testing and Materials, is a standards organization that develops and publishes voluntary consensus technical international standards for a wide range of materials, products, systems and s ...
D28 Standard Method test) may be used as an indication of total adsorption over the surface area of the testing material. Carbon monoxide however, is not very well adsorbed by activated carbon. This should be of particular concern to those using the material in filters for respirators, fume hoods, or other gas control systems because the gas is undetectable to the human senses, toxic to the metabolism, and neurotoxic which creates concern. Substantial lists of the common industrial and agricultural gases adsorbed by activated carbon can be found online. Activated carbon can be used as a substrate for the application of various chemicals to improve the adsorptive capacity for some inorganic (and problematic organic) compounds such as
hydrogen sulfide Hydrogen sulfide is a chemical compound with the formula . It is a colorless chalcogen-hydride gas, and is toxic, corrosive, and flammable. Trace amounts in ambient atmosphere have a characteristic foul odor of rotten eggs. Swedish chemist ...
(H2S), ammonia (NH3), formaldehyde (HCOH), mercury (Hg) and radioactive
iodine-131 Iodine-131 (131I, I-131) is an important radioisotope of iodine discovered by Glenn Seaborg and John Livingood in 1938 at the University of California, Berkeley. It has a radioactive decay half-life of about eight days. It is associated with nu ...
(131I). This property is known as
chemisorption Chemisorption is a kind of adsorption which involves a chemical reaction between the surface and the adsorbate. New chemical bonds are generated at the adsorbent surface. Examples include macroscopic phenomena that can be very obvious, like co ...
.


Iodine number

Many carbons preferentially adsorb small molecules.
Iodine number Iodine is a chemical element; it has symbol I and atomic number 53. The heaviest of the stable halogens, it exists at standard conditions as a semi-lustrous, non-metallic solid that melts to form a deep violet liquid at , and boils to a vio ...
is the most fundamental parameter used to characterize activated carbon performance. It is a measure of activity level (higher number indicates higher degree of activation) often reported in mg/g (typical range 500–1200 mg/g). It is a measure of the micropore content of the activated carbon (0 to 20  Å, or up to 2  nm) by adsorption of iodine from solution. It is equivalent to surface area of carbon between 900 and 1100 m2/g. It is the standard measure for liquid-phase applications. Iodine number is defined as the milligrams of iodine
adsorbed Adsorption is the adhesion of atoms, ions or molecules from a gas, liquid or dissolved solid to a surface. This process creates a film of the ''adsorbate'' on the surface of the ''adsorbent''. This process differs from absorption, in which a f ...
by one gram of carbon when the iodine concentration in the residual filtrate is at a concentration of 0.02 normal (i.e. 0.02N). Basically, iodine number is a measure of the iodine adsorbed in the pores and, as such, is an indication of the pore volume available in the activated carbon of interest. Typically, water-treatment carbons have iodine numbers ranging from 600 to 1100. Frequently, this parameter is used to determine the degree of exhaustion of a carbon in use. However, this practice should be viewed with caution, as chemical interactions with the
adsorbate Adsorption is the adhesion of atoms, ions or molecules from a gas, liquid or dissolved solid to a surface. This process creates a film of the ''adsorbate'' on the surface of the ''adsorbent''. This process differs from absorption, in which a ...
may affect the iodine uptake, giving false results. Thus, the use of iodine number as a measure of the degree of exhaustion of a carbon bed can only be recommended if it has been shown to be free of chemical interactions with adsorbates and if an experimental correlation between iodine number and the degree of exhaustion has been determined for the particular application.


Molasses

Some carbons are more adept at adsorbing large molecules. Molasses number or molasses efficiency is a measure of the
mesopore A mesoporous material (or super nanoporous ) is a nanoporous material containing pores with diameters between 2 and 50 nm, according to IUPAC nomenclature. For comparison, IUPAC defines microporous material as a material having pores smalle ...
content of the activated carbon (greater than 20 Å, or larger than 2 nm) by adsorption of molasses from solution. A high molasses number indicates a high adsorption of big molecules (range 95–600). Caramel dp (decolorizing performance) is similar to molasses number. Molasses efficiency is reported as a percentage (range 40%–185%) and parallels molasses number (600 = 185%, 425 = 85%). The European molasses number (range 525–110) is inversely related to the North American molasses number. Molasses Number is a measure of the degree of decolorization of a standard molasses solution that has been diluted and standardized against standardized activated carbon. Due to the size of color bodies, the molasses number represents the potential pore volume available for larger adsorbing species. As all of the pore volume may not be available for adsorption in a particular waste water application, and as some of the adsorbate may enter smaller pores, it is not a good measure of the worth of a particular activated carbon for a specific application. Frequently, this parameter is useful in evaluating a series of active carbons for their rates of adsorption. Given two active carbons with similar pore volumes for adsorption, the one having the higher molasses number will usually have larger feeder pores resulting in more efficient transfer of adsorbate into the adsorption space.


Tannin

Tannin Tannins (or tannoids) are a class of astringent, polyphenolic biomolecules that bind to and Precipitation (chemistry), precipitate proteins and various other organic compounds including amino acids and alkaloids. The term ''tannin'' is widel ...
s are a mixture of large and medium size molecules. Carbons with a combination of
macropore In soil, macropores are defined as cavities that are larger than 75 μm. Functionally, pores of this size host preferential soil solution flow and rapid transport of solutes and colloids. Macropores increase the hydraulic conductivity of soi ...
s and mesopores adsorb tannins. The ability of a carbon to adsorb tannins is reported in parts per million concentration (range 200 ppm–362 ppm).


Methylene blue

Some carbons have a mesopore (20 Å to 50 Å, or 2 to 5 nm) structure which adsorbs medium size molecules, such as the dye
methylene blue Methylthioninium chloride, commonly called methylene blue, is a salt used as a dye and as a medication. As a medication, it is mainly used to treat methemoglobinemia. It has previously been used for treating cyanide poisoning and urinary trac ...
. Methylene blue adsorption is reported in g/100g (range 11–28 g/100g).


Dechlorination

Some carbons are evaluated based on the
dechlorination In organochlorine chemistry, reductive dechlorination describes any chemical reaction which cleaves the covalent bond between carbon and chlorine via reductants, to release chloride ions. Many modalities have been implemented, depending on the ...
half-life length, which measures the chlorine-removal efficiency of activated carbon. The dechlorination half-value length is the depth of carbon required to reduce the chlorine concentration by 50%. A lower half-value length indicates superior performance.


Apparent density

The solid or skeletal density of activated carbons will typically range between 2000 and 2100 kg/m3 (125–130 lbs./cubic foot). However, a large part of an activated carbon sample will consist of air space between particles, and the actual or apparent density will therefore be lower, typically 400 to 500 kg/m3 (25–31 lbs./cubic foot). Higher density provides greater volume activity and normally indicates better-quality activated carbon. ASTM D 2854 -09 (2014) is used to determine the apparent density of activated carbon.


Hardness/abrasion number

It is a measure of the activated carbon's resistance to attrition. It is an important indicator of activated carbon to maintain its physical integrity and withstand frictional forces which would cause the material to be deffective. There are large differences in the hardness of activated carbons, depending on the raw material and activity levels (porosity) it is created for.


Ash content

Ash Ash is the solid remnants of fires. Specifically, ''ash'' refers to all non-aqueous, non- gaseous residues that remain after something burns. In analytical chemistry, to analyse the mineral and metal content of chemical samples, ash is the ...
reduces the overall activity of activated carbon and reduces the efficiency of reactivation. The amount is exclusively dependent on the base raw material used to produce the activated carbon (e.g., coconut, wood, coal, etc.). The metal oxides (Fe2O3) can leach out of activated carbon resulting in discoloration. Acid/water-soluble ash content is more significant than total ash content. Soluble ash content can be very important for aquarists, as ferric oxide can promote algal growths. A carbon with a low soluble ash content should be used for marine, freshwater fish and reef tanks to avoid heavy metal poisoning and excess plant/algal growth.
ASTM ASTM International, formerly known as American Society for Testing and Materials, is a standards organization that develops and publishes voluntary consensus technical international standards for a wide range of materials, products, systems and s ...
(D2866 Standard Method test) is used to determine the ash content of activated carbon.


Carbon tetrachloride activity

Measurement of the porosity of an activated carbon by the adsorption of saturated
carbon tetrachloride Carbon tetrachloride, also known by many other names (such as carbon tet for short and tetrachloromethane, also IUPAC nomenclature of inorganic chemistry, recognised by the IUPAC), is a chemical compound with the chemical formula CCl4. It is a n ...
vapour.


Particle size distribution

The finer the particle size of an activated carbon, the better the access to the surface area and the faster the rate of adsorption kinetics. In vapour phase systems this needs to be considered against pressure drop, which will affect energy cost. Careful consideration of particle size distribution can provide significant operating benefits. However, in the case of using activated carbon for adsorption of minerals such as gold, the particle size should be in the range of . Activated carbon with particle size less than 1 mm would not be suitable for elution (the stripping of mineral from an activated carbon). Researchers at Cornell University synthesized an ultrahigh surface area activated carbon with a BET area of 4800 m2 g–1 and a total pore volume of 2.7 cm3 g–1. This BET area value is the highest reported in the literature for activated carbon to date.


Modification of properties and reactivity

Acid-base, oxidation-reduction and specific adsorption characteristics are strongly dependent on the composition of the surface functional groups.Philippe Serp, José Luis Figueiredo, Carbon Materials for Catalysis, Wiley, – 2009, – 550 p. The surface of conventional activated carbon is reactive, capable of oxidation by atmospheric oxygen and oxygen plasma steam, and also
carbon dioxide Carbon dioxide is a chemical compound with the chemical formula . It is made up of molecules that each have one carbon atom covalent bond, covalently double bonded to two oxygen atoms. It is found in a gas state at room temperature and at norma ...
and
ozone Ozone () (or trioxygen) is an Inorganic compound, inorganic molecule with the chemical formula . It is a pale blue gas with a distinctively pungent smell. It is an allotrope of oxygen that is much less stable than the diatomic allotrope , break ...
. Oxidation in the liquid phase is caused by a wide range of reagents (HNO3, H2O2, KMnO4). Through the formation of a large number of basic and acidic groups on the surface of oxidized carbon to sorption and other properties can differ significantly from the unmodified forms. Activated carbon can be nitrogenated by natural products or
polymer A polymer () is a chemical substance, substance or material that consists of very large molecules, or macromolecules, that are constituted by many repeat unit, repeating subunits derived from one or more species of monomers. Due to their br ...
s or processing of carbon with nitrogenating
reagent In chemistry, a reagent ( ) or analytical reagent is a substance or compound added to a system to cause a chemical reaction, or test if one occurs. The terms ''reactant'' and ''reagent'' are often used interchangeably, but reactant specifies a ...
s. Activated carbon can interact with
chlorine Chlorine is a chemical element; it has Symbol (chemistry), symbol Cl and atomic number 17. The second-lightest of the halogens, it appears between fluorine and bromine in the periodic table and its properties are mostly intermediate between ...
,
bromine Bromine is a chemical element; it has chemical symbol, symbol Br and atomic number 35. It is a volatile red-brown liquid at room temperature that evaporates readily to form a similarly coloured vapour. Its properties are intermediate between th ...
and
fluorine Fluorine is a chemical element; it has Chemical symbol, symbol F and atomic number 9. It is the lightest halogen and exists at Standard temperature and pressure, standard conditions as pale yellow Diatomic molecule, diatomic gas. Fluorine is extre ...
. Surface of activated carbon, like other carbon materials can be fluoralkylated by treatment with (per)fluoropolyether peroxide in a liquid phase, or with wide range of fluoroorganic substances by CVD-method. Such materials combine high hydrophobicity and chemical stability with electrical and thermal conductivity and can be used as electrode material for super capacitors. Sulfonic acid functional groups can be attached to activated carbon to give "starbons" which can be used to selectively catalyse the esterification of fatty acids. Formation of such activated carbons from halogenated precursors gives a more effective catalyst which is thought to be a result of remaining halogens improving stability. It is reported about synthesis of activated carbon with chemically grafted superacid sites –CF2SO3H. Some of the chemical properties of activated carbon have been attributed to presence of the surface active carbon
double bond In chemistry, a double bond is a covalent bond between two atoms involving four bonding electrons as opposed to two in a single bond. Double bonds occur most commonly between two carbon atoms, for example in alkenes. Many double bonds exist betw ...
. The Polyani adsorption theory is a popular method for analyzing adsorption of various organic substances to their surface.


Examples of adsorption


Heterogeneous catalysis

The most commonly encountered form of chemisorption in industry, occurs when a solid
catalyst Catalysis () is the increase in rate of a chemical reaction due to an added substance known as a catalyst (). Catalysts are not consumed by the reaction and remain unchanged after it. If the reaction is rapid and the catalyst recycles quick ...
interacts with a gaseous feedstock, the reactant/s. The adsorption of reactant/s to the catalyst surface creates a chemical bond, altering the electron density around the reactant molecule and allowing it to undergo reactions that would not normally be available to it.


Reactivation and regeneration

The reactivation or the regeneration of activated carbons involves restoring the adsorptive capacity of saturated activated carbon by desorbing adsorbed contaminants on the activated carbon surface.


Thermal reactivation

The most common regeneration technique employed in industrial processes is thermal reactivation. The thermal regeneration process generally follows three steps: * Adsorbent drying at approximately * High temperature desorption and decomposition () under an inert atmosphere * Residual organic gasification by a non-oxidising gas (steam or carbon dioxide) at elevated temperatures () The heat treatment stage utilises the
exothermic In thermodynamics, an exothermic process () is a thermodynamic process or reaction that releases energy from the system to its surroundings, usually in the form of heat, but also in a form of light (e.g. a spark, flame, or flash), electricity (e ...
nature of adsorption and results in desorption, partial
cracking Cracking may refer to: * Cracking, the formation of a fracture or partial fracture in a solid material studied as fracture mechanics ** Performing a sternotomy * Fluid catalytic cracking, a catalytic process widely used in oil refineries for crac ...
and
polymerization In polymer chemistry, polymerization (American English), or polymerisation (British English), is a process of reacting monomer molecules together in a chemical reaction to form polymer chains or three-dimensional networks. There are many fo ...
of the adsorbed organics. The final step aims to remove charred organic residue formed in the porous structure in the previous stage and re-expose the porous carbon structure regenerating its original surface characteristics. After treatment the adsorption column can be reused. Per adsorption-thermal regeneration cycle between 5–15 wt% of the carbon bed is burnt off resulting in a loss of adsorptive capacity. Thermal regeneration is a high energy process due to the high required temperatures making it both an energetically and commercially expensive process. Plants that rely on thermal regeneration of activated carbon have to be of a certain size before it is economically viable to have regeneration facilities onsite. As a result, it is common for smaller waste treatment sites to ship their activated carbon cores to specialised facilities for regeneration.


Other regeneration techniques

Current concerns with the high energy/cost nature of thermal regeneration of activated carbon has encouraged research into alternative regeneration methods to reduce the environmental impact of such processes. Though several of the regeneration techniques cited have remained areas of purely academic research, some alternatives to thermal regeneration systems have been employed in industry. Current alternative regeneration methods are: * TSA (thermal swing adsorption) and/or PSA (pressure swing adsorption) processes: through convection (heat transfer) using
steam Steam is water vapor, often mixed with air or an aerosol of liquid water droplets. This may occur due to evaporation or due to boiling, where heat is applied until water reaches the enthalpy of vaporization. Saturated or superheated steam is inv ...
, "hot" inert gas (typically heated
nitrogen Nitrogen is a chemical element; it has Symbol (chemistry), symbol N and atomic number 7. Nitrogen is a Nonmetal (chemistry), nonmetal and the lightest member of pnictogen, group 15 of the periodic table, often called the Pnictogen, pnictogens. ...
(150–250 °C (302–482 °F))), or
vacuum A vacuum (: vacuums or vacua) is space devoid of matter. The word is derived from the Latin adjective (neuter ) meaning "vacant" or "void". An approximation to such vacuum is a region with a gaseous pressure much less than atmospheric pressur ...
(T+VSA or TVSA, combining TSA and VSA processes) in situ regeneration * MWR (microwave regeneration) * Chemical and solvent regeneration * Microbial regeneration * Electrochemical regeneration * Ultrasonic regeneration * Wet air oxidation


See also

* Activated charcoal cleanse * Biochar * Bamboo charcoal * Binchōtan * Bone char * Carbon filtering * Carbocatalysis * Conjugated microporous polymer * Hydrogen storage * Kværner process * Onboard refueling vapor recovery


References


External links


"Imaging the atomic structure of activated carbon"
– ''Journal of Physics: Condensed Matter''
"How Does Activated Carbon Work?"
at ''Slate (magazine), Slate''
"Worshiping the False Idols of Wellness"
on activated charcoal as a useless wellness practice at the ''New York Times'' {{DEFAULTSORT:Activated Carbon Allotropes of carbon Filters Toxicology treatments Excipients World Health Organization essential medicines Gas technologies Charcoal