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Rotary Tool
A die grinder or rotary tool is a handheld power tool and multitool used for grinding (abrasive cutting), grinding, sanding, honing (metalworking), honing, polishing, or machining material (typically metal, but also plastic or wood). All such tools are conceptually similar, with no bright dividing line between die grinders and rotary tools, although the ''die grinder'' name tends to be used for pneumatically driven heavy-duty versions whereas the ''rotary tool'' name tends to be used for electric lighter-duty versions. Flexible shaft drive versions also exist. The ''die grinder'' name comes from one of their earliest and archetypal applications, tool and die maker, tool and die work, where they were used to create the precise contours of die (manufacturing), dies or moldmaker, molds. Especially before the advent of widespread numerical control, CNC usage, they were heavily relied upon for contouring via manual skill comparable to a sculpture, sculptor's. CNC now provides much of ...
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Dei Grinder
''Dei'' or ''DEI'' may refer to: __NOTOC__ * DEI, a common initialism for diversity, equity, and inclusion. * ''Dei'', the genitive singular of ''Deus'', the Latin word for "god" or "deity". * Darrell Issa, Darrell Edward Issa, U.S. representative from California * House system at the California Institute of Technology#Dabney House, DEI (Dabney Eats It), motto of Dabney House at California Institute of Technology * Dei Rural LLG, a local government in Papua New Guinea * Benedetto Dei (1417–1492), Italian poet and historian * ''Destroy Erase Improve'', 1995 extreme metal album by Meshuggah * Divide and conquer, Divide et impera * Doofenshmirtz Evil Incorporated, a fictional company in the ''Phineas and Ferb'' animated TV series Business and organisations * Dale Earnhardt, Inc., a former NASCAR team, now a museum * Dayalbagh Educational Institute, in Agra, India * Directed Electronics, Inc., American manufacturer of vehicle security systems * Dutch East Indies, the Dutch colonial a ...
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Fabrication (metal)
Metal fabrication is the creation of metal structures by cutting, bending and assembling processes. It is a value-added process involving the creation of machines, parts, and structures from various raw materials. Typically, a fabrication shop bids on a job, usually based on engineering drawings, and if awarded the contract, builds the product. Large fab shops employ a multitude of value-added processes, including welding, cutting, forming and machining. As with other manufacturing processes, both human labor and automation are commonly used. A fabricated product may be called a ''fabrication'', and shops specializing in this type of work are called ''fab shops''. The end products of other common types of metalworking, such as machining, metal stamping, forging, and casting, may be similar in shape and function, but those processes are not classified as fabrication. Processes *''Cutting'' is done by sawing, shear (sheet metal), shearing, or Chisel, chiselling (all with hand t ...
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Coated Abrasive
upright=1.35, Sheets of sandpaper with different grit sizes (40 (coarse), 80, 150, 240, 600 (fine)) Sandpaper, also known as coated abrasive or emery paper, is a type of material that consists of sheets of paper or cloth with an abrasive substance glued to one face. In the modern manufacture of these products, sand and glass have been replaced by other abrasives such as aluminium oxide or silicon carbide. It is common to use the name of the abrasive when describing the paper, e.g. "aluminium oxide paper", or "silicon carbide paper". There are many varieties of sandpaper, with variations in the paper or backing, the material used for the grit, grit size, and the bond. Sandpaper is produced in a range of grit sizes and is used to remove material from surfaces, whether to make them smoother (for example, in painting and wood finishing), to remove a layer of material (such as old paint), or sometimes to make the surface rougher (for example, as a preparation for gluing). The grit ...
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Endmill
An end mill is a type of milling cutter, a cutting tool used in industrial milling applications. They can have several end configurations: round (ball), tapered, or straight are a few popular types. They are most commonly used in "milling machines" that move a piece of material against the end mill to remove chips of the material to create a desired size or shape. It is distinguished from the drill bit in its application, geometry, and manufacture. While a drill bit can only cut in the axial direction, most milling bits can cut in the radial direction. Not all mills can cut tangentially: those designed to do so are known as end mills. End mills are used in milling applications such as profile milling, tracer milling, face milling, and plunging. Types Several broad categories of end- and face-milling tools exist, such as center-cutting versus non-center-cutting (whether the mill can take plunging cuts); and categorization by number of flutes; by helix angle; by material; and b ...
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Drill Bit
A drill bit is a cutting tool used in a drill to remove material to create holes, almost always of circular cross-section. Drill bits come in many sizes and shapes and can create different kinds of holes in many different materials. In order to create holes drill bits are usually attached to a drill, which powers them to cut through the workpiece, typically by rotation. The drill will grasp the upper end of a bit called the ''shank'' in the chuck. Drills come in standardized drill bit sizes. A comprehensive drill bit and tap size chart lists metric and imperial sized drills alongside the required screw tap sizes. There are also certain specialized drill bits that can create holes with a non-circular cross-section. Characteristics Drill geometry has several characteristics: * The spiral (or rate of twist) in the drill bit controls the rate of chip removal. A fast spiral (high twist rate or "compact flute") drill bit is used in high feed rate applications under low ...
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Burr (cutter)
Burrs or burs (sometimes called rotary files) are small cutting tools; not to be confused with small pieces of metal formed from cutting metal, used in die grinders, rotary tools, or dental drills. The name may be considered appropriate when their small-sized head (3 mm diameter shaft) is compared to a bur (fruit seed with hooks) or their teeth are compared to a metal burr. Description Burrs are a rotary analog to files that cut linearly (hence their alternate name, rotary files). They share many similarities with endmills and router bits, with the notable distinction that the latter typically have their toolpaths dictated by the machine, while burrs are frequently operated in a freehand manner. However, there is substantial overlap in the use and toolpath control of these various classes of cutters, and the outcomes accomplished with them. For example, endmills can be used in routers, and burrs can be used like endmills in milling by CNC or manual machine tools. ...
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Abrasive
An abrasive is a material, often a mineral, that is used to shape or finish a workpiece through rubbing which leads to part of the workpiece being worn away by friction. While finishing a material often means polishing it to gain a smooth, reflective surface, the process can also involve roughening as in satin, matte or beaded finishes. In short, the ceramics which are used to cut, grind and polish other softer materials are known as abrasives. Abrasives are extremely commonplace and are used very extensively in a wide variety of industrial, domestic, and technological applications. This gives rise to a large variation in the physical and chemical composition of abrasives as well as the shape of the abrasive. Some common uses for abrasives include grinding, polishing, buffing, honing, cutting, drilling, sharpening, lapping, and sanding (see abrasive machining). (For simplicity, "mineral" in this article will be used loosely to refer to both minerals and mineral-like substances ...
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Cylinder Head Porting
Cylinder head porting refers to the process of modifying the intake and exhaust ports of an internal combustion engine to improve their air flow. Cylinder heads, as manufactured, are usually suboptimal for racing applications due to being designed for maximum durability. Ports can be modified for maximum power, minimum fuel consumption, or a combination of the two, and the power delivery characteristics can be changed to suit a particular application. Port modifications When a modification is decided upon through testing with an air flow bench, the original port wall material can be reshaped by hand with die grinders or by numerically controlled milling machines. For major modifications the ports must be welded up or similarly built up to add material where none existed. The Ford two-liter F2000 engine in stock trim equipped with the head shown above was capable of delivering 115 horsepower at 5500 rpm for a BMEP of 136 psi. This aftermarket Pro Stock racing head ...
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Engraving
Engraving is the practice of incising a design on a hard, usually flat surface by cutting grooves into it with a Burin (engraving), burin. The result may be a decorated object in itself, as when silver, gold, steel, or Glass engraving, glass are engraved, or may provide an Intaglio (printmaking), intaglio printing plate, of copper or another metal, for printing images on paper as prints or illustrations; these images are also called "engravings". Engraving is one of the oldest and most important techniques in printmaking. Wood engravings, a form of relief printing and stone engravings, such as petroglyphs, are not covered in this article. Engraving was a historically important method of producing images on paper in artistic printmaking, in mapmaking, and also for commercial reproductions and illustrations for books and magazines. It has long been replaced by various photographic processes in its commercial applications and, partly because of the difficulty of learning the techni ...
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Hacker (hobbyist)
The hacker culture is a subculture of individuals who enjoy—often in collective effort—the intellectual challenge of creatively overcoming the limitations of software systems or electronic hardware (mostly digital electronics), to achieve novel and clever outcomes. The act of engaging in activities (such as programming or other media) in a spirit of playfulness and exploration is termed ''hacking''. However, the defining characteristic of a hacker is not the activities performed themselves (e.g. programming), but how it is done and whether it is exciting and meaningful. Activities of playful cleverness can be said to have "hack value" and therefore the term "hacks" came about, with early examples including pranks at MIT done by students to demonstrate their technical aptitude and cleverness. The hacker culture originally emerged in academia in the 1960s around the Massachusetts Institute of Technology (MIT)'s Tech Model Railroad Club (TMRC) and MIT Artificial Inte ...
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Cabinet Making
A cabinet is a case or cupboard with shelves or drawers for storing or displaying items. Some cabinets are stand alone while others are built in to a wall or are attached to it like a medicine cabinet. Cabinets are typically made of wood (solid or with veneers or artificial surfaces), coated steel (common for medicine cabinets), or synthetic materials. Commercial grade cabinets usually have a melamine-particleboard substrate and are covered in a high-pressure decorative laminate commonly referred to as Wilsonart or Formica. Cabinets sometimes have one or more doors on the front, which are mounted with door hardware, and occasionally a lock. Cabinets may have one or more doors, drawers, or shelves. Short cabinets often have a finished surface on top that can be used for display, or as a working surface, such as the countertops found in kitchens. A cabinet intended to be used in a bedroom and with several drawers typically placed one above another in one or more columns int ...
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Woodworking
Woodworking is the skill of making items from wood, and includes cabinetry, furniture making, wood carving, joinery, carpentry, and woodturning. History Along with stone, clay and animal parts, wood was one of the first materials worked by early humans. Microwear analysis of the Mousterian stone tools used by the Neanderthals show that many were used to work wood. The development of civilization was closely tied to the development of increasingly greater degrees of skill in working these materials. Among the earlliest finds of woodworking are shaped sticks displaying notches from Kalambo Falls in southen Africa, dating to around 476,000 years ago. The Clacton spearhead from Clacton-on-Sea, England, dating to around 400,000 years ago,Allington-Jones, L., (2015) ''Archaeological Journal'', 172 (2) 273–296 The Clacton Spear – The Last One Hundred Years the Schöningen spears, from Schöningen (Germany) dating around 300,000 years ago and the Lehringen spear from no ...
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