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Merlin is a family of rocket engines developed by SpaceX. They are currently a part of the Falcon 9 and Falcon Heavy launch vehicles, and were formerly used on the Falcon 1. Merlin engines use RP-1 and liquid oxygen as rocket propellants in a gas-generator power cycle. The Merlin engine was originally designed for sea recovery and reuse, but since 2016 the entire Falcon 9 booster is recovered for reuse by landing vertically on a landing pad using one of its nine Merlin engines. The injector at the heart of Merlin is of the pintle type that was first used in the Apollo Lunar Module landing engine ( LMDE). Propellants are fed by a single-shaft, dual-impeller turbopump. The turbopump also provides high-pressure fluid for the hydraulic actuators, which then recycles into the low-pressure inlet. This eliminates the need for a separate hydraulic drive system and means that thrust vectoring control failure by running out of hydraulic fluid is not possible. Revisions Merlin 1A The init ...
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Falcon Heavy
Falcon Heavy is a super heavy-lift launch vehicle with partial reusability that can carry cargo into Earth orbit and beyond. It is designed, manufactured and launched by American aerospace company SpaceX. The rocket consists of a center core on which two Falcon 9 boosters are attached, and a second stage on top of the center core. Falcon Heavy has the second highest payload capacity of any currently operational launch vehicle behind NASA's Space Launch System (SLS), and the fourth-highest capacity of any rocket to reach orbit, trailing behind the Space Launch System, SLS, Energia (rocket), Energia and the Saturn V. SpaceX conducted Falcon Heavy test flight, Falcon Heavy's maiden launch on 6 February 2018, at 20:45 Coordinated Universal Time, UTC. As a Boilerplate (spaceflight), dummy payload, the rocket carried Elon Musk's Tesla Roadster, a Tesla Roadster belonging to SpaceX founder Elon Musk, with a mannequin dubbed "Starman" in the driver's seat. The second Falcon Heavy laun ...
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Falcon 9
Falcon 9 is a Reusable launch system#Partial reusable launch systems, partially reusable, two-stage-to-orbit, medium-lift launch vehicle designed and manufactured in the United States by SpaceX. The first Falcon 9 launch was on June 4, 2010, and the first commercial resupply mission to the International Space Station (ISS) launched on October 8, 2012. In 2020, it became the first commercial rocket to launch humans to orbit. The Falcon 9 has been noted for its reliability and high launch cadence, with successful launches, two in-flight failures, one partial failure and one pre-flight destruction. It is the most-launched American orbital rocket in history. The rocket has two-stage-to-orbit, two stages. The first (booster) stage carries the second stage and payload to a predetermined speed and altitude, after which the second stage accelerates the payload to its target orbit. The Booster (rocketry), booster is capable of Vertical takeoff, vertical landing, landing vertically to fa ...
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United States
The United States of America (USA), also known as the United States (U.S.) or America, is a country primarily located in North America. It is a federal republic of 50 U.S. state, states and a federal capital district, Washington, D.C. The 48 contiguous states border Canada to the north and Mexico to the south, with the semi-exclave of Alaska in the northwest and the archipelago of Hawaii in the Pacific Ocean. The United States asserts sovereignty over five Territories of the United States, major island territories and United States Minor Outlying Islands, various uninhabited islands in Oceania and the Caribbean. It is a megadiverse country, with the world's List of countries and dependencies by area, third-largest land area and List of countries and dependencies by population, third-largest population, exceeding 340 million. Its three Metropolitan statistical areas by population, largest metropolitan areas are New York metropolitan area, New York, Greater Los Angeles, Los Angel ...
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Hydraulic Drive System
Hydraulic machines use liquid fluid power to perform work. Heavy construction vehicles are a common example. In this type of machine, hydraulic fluid is pumped to various hydraulic motors and hydraulic cylinders throughout the machine and becomes pressurized according to the resistance present. The fluid is controlled directly or automatically by control valves and distributed through hoses, tubes, or pipes. Hydraulic systems, like pneumatic systems, are based on Pascal's law which states that any pressure applied to a fluid inside a closed system will transmit that pressure equally everywhere and in all directions. A hydraulic system uses an incompressible liquid as its fluid, rather than a compressible gas. The popularity of hydraulic machinery is due to the large amount of power that can be transferred through small tubes and flexible hoses, the high power density and a wide array of actuators that can make use of this power, and the huge multiplication of forces that c ...
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Investment Casting
Investment casting is an industrial process based on lost-wax casting, one of the oldest known metal-forming techniques. The term "lost-wax casting" can also refer to modern investment casting processes. Investment casting has been used in various forms for the last 5,000 years. In its earliest forms, beeswax was used to form patterns necessary for the casting process. Today, more advanced waxes, refractory materials and specialist alloys are typically used for making patterns. Investment casting is valued for its ability to produce components with accuracy, repeatability, versatility and integrity in a variety of metals and high-performance alloys. The fragile wax patterns must withstand forces encountered during the mould making. Much of the wax used in investment casting can be reclaimed and reused. Lost-foam casting is a modern form of investment casting that eliminates certain steps in the process. Investment casting is so named because the process invests (surrounds) t ...
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Inconel
Inconel is a nickel-chromium-based superalloy often utilized in extreme environments where components are subjected to high temperature, pressure or Mechanical load, mechanical loads. Inconel alloys are oxidation- and corrosion-resistant. When heated, Inconel forms a thick, stable, passivation (chemistry), passivating oxide layer protecting the surface from further attack. Inconel retains strength over a wide temperature range, attractive for high-temperature applications where aluminum and steel would succumb to creep (deformation), creep as a result of thermally-induced crystal vacancies. Inconel's high-temperature strength is developed by solid solution strengthening or precipitation hardening, depending on the alloy.Inconel alloy 718
, Special Metals Corporation
Inconel all ...
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Fastrac (rocket Engine)
Fastrac was a turbo pump-fed, liquid rocket engine. The engine was designed by NASA as part of the low cost X-34 Reusable Launch Vehicle (RLV) and as part of the Low Cost Booster Technology (LCBT, aka Bantam) project. This engine was later known as the MC-1 engine when it was merged into the X-34 project. Design The turbopump engine was designed to be used in an expendable booster in the LCBT project. As a result this led to the use of composite materials because of their significantly lower costs and production speed; this also reduced engine complexity since the fuel was not used for nozzle cooling. Based on knowledge and experience from the Space Shuttle's Reusable Solid Rocket Motor (RSRM) and the Solid Propulsion Integrity Program (SPIP), a Silica/phenolic material was chosen for the ablative liner with carbon/epoxy structural overlap. The engine used liquid oxygen as an oxidizer and kerosene (RP-1) as a fuel. These propellants are used by the F-1 rocket engine on t ...
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RS-88
The RS-88 (Rocket System-88) is a liquid-fueled rocket engine designed and built in the United States by Rocketdyne (later Pratt & Whitney Rocketdyne and then Aerojet Rocketdyne). Originally developed for NASA's Bantam System Technology program in 1997, the RS-88 burned ethanol fuel with liquid oxygen (LOX) as the oxidizer. It offered of thrust at sea level. A hypergolic derivative of the RS-88, fueled by monomethylhydrazine and nitrogen tetroxide, was chosen as the launch escape motor for the Boeing Starliner capsule. Origins and Testing The RS-88 stemmed from NASA's Bantam System Technology Project, part of the Low-Cost Technologies effort of the larger Advanced Space Transportation Program. This project aimed to research and demonstrate technologies for a new, affordable launch system. While the program envisioned a technology demonstration flight in late 1999, it ultimately focused on engine development. NASA tested the RS-88 in a series of 14 hot-fire tests, resulting in ...
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Falcon 1
Falcon 1 was a two-stage small-lift launch vehicle that was operated from 2006 to 2009 by SpaceX, an American aerospace manufacturer. On September 28, 2008, Falcon 1 became the first private spaceflight, privately developed fully liquid-fueled launch vehicle to successfully reach orbit. The Falcon 1 used liquid oxygen, LOX/RP-1 for both stages, the first stage powered by a single pump-fed SpaceX Merlin, Merlin engine, and the second stage powered by SpaceX's pressure-fed SpaceX Kestrel, Kestrel vacuum engine. The vehicle was launched a total of five times. After three failed launch attempts, Falcon 1 achieved orbit on its #Fourth flight, fourth attempt in September 2008 with a Ratsat, mass simulator as a payload. On July 14, 2009, Falcon 1 made its second successful flight, delivering the Malaysian RazakSAT satellite to orbit on SpaceX's first commercial launch (fifth and final launch overall). While SpaceX had announced an enhanced variant, the Falcon 1e, following this flig ...
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Composite Material
A composite or composite material (also composition material) is a material which is produced from two or more constituent materials. These constituent materials have notably dissimilar chemical or physical properties and are merged to create a material with properties unlike the individual elements. Within the finished structure, the individual elements remain separate and distinct, distinguishing composites from mixtures and solid solutions. Composite materials with more than one distinct layer are called ''composite laminates''. Typical engineered composite materials are made up of a binding agent forming the ''matrix'' and a Filler (materials), filler material (particulates or fibres) giving ''substance'', e.g.: * Concrete, reinforced concrete and masonry with cement, lime or Mortar (masonry), mortar (which is itself a composite material) as a binder * Composite wood such as glulam and plywood with wood glue as a binder * Reinforced plastics, such as fiberglass and fibre-rein ...
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Carbon-fiber-reinforced Polymer
Carbon fiber-reinforced polymers (American English), carbon-fibre-reinforced polymers ( Commonwealth English), carbon-fiber-reinforced plastics, carbon-fiber reinforced-thermoplastic (CFRP, CRP, CFRTP), also known as carbon fiber, carbon composite, or just carbon, are extremely strong and light fiber-reinforced plastics that contain carbon fibers. CFRPs can be expensive to produce, but are commonly used wherever high strength-to-weight ratio and stiffness (rigidity) are required, such as aerospace, superstructures of ships, automotive, civil engineering, sports equipment, and an increasing number of consumer and technical applications. The binding polymer is often a thermoset resin such as epoxy, but other thermoset or thermoplastic polymers, such as polyester, vinyl ester, or nylon, are sometimes used. The properties of the final CFRP product can be affected by the type of additives introduced to the binding matrix (resin). The most common additive is silica, but other ...
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