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HIsarna Steelmaking Process
The HIsarna ironmaking process is a direct reduced iron process for iron making in which iron ore is processed almost directly into liquid iron (pig iron). The process combines two process units, the Cyclone Converter Furnace (CCF) for ore melting and pre-reduction and a Smelting Reduction Vessel (SRV) where the final reduction stage to liquid iron takes place. The process does not require the manufacturing of iron ore agglomerates such as pellets and sinter, nor the production of coke, which are necessary for the blast furnace process. Without these steps, the HIsarna process is more energy-efficient and has a lower carbon footprint than traditional ironmaking processes. In 2018 Tata Steel announced it has demonstrated that more than 50% CO2 emission reduction is possible with HIsarna technology, without the need for carbon capture technology. The HIsarna process was developed in stages and with pauses at Koninklijke Hoogovens / Corus IJmuiden / Tata Steel IJmuiden, starting in ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Direct Reduced Iron
Direct reduced iron (DRI), also called sponge iron, is produced from the direct reduction of iron ore (in the form of lumps, pellets, or fines) into iron by a reducing gas which contains elemental carbon (produced from natural gas or coal) and/or hydrogen. When hydrogen is used as the reducing gas no carbon dioxide is produced. Many ores are suitable for direct reduction. Direct reduction refers to solid-state processes which reduce iron oxides to metallic iron at temperatures below the melting point of iron. Reduced iron derives its name from these processes, one example being heating iron ore in a furnace at a high temperature of in the presence of syngas (a mixture of hydrogen and carbon monoxide) or pure hydrogen. Process Direct reduction processes can be divided roughly into two categories: gas-based and coal-based. In both cases, the objective of the process is to remove the oxygen contained in various forms of iron ore (sized ore, concentrates, pellets, mill scale, fu ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Coking
Coking is the process of heating coal in the absence of oxygen to a temperature above to drive off the volatile components of the raw coal, leaving behind a hard, strong, porous material with a high carbon content called coke. Coke is predominantly carbon. Its porous structure provides a high surface area, allowing it to burn more rapidly, much like how a bundle of tinder burns faster than a solid wooden log. As such, when a kilogram of coke is burned, it releases more heat than a kilogram of the original coal. Application to smelting iron Coke is used as fuel in a blast furnace. In a continuous process, coke, iron ore, and limestone are mixed together and placed in the top of the blast furnace, and at the bottom liquid iron and waste slag are removed. The raw materials continuously move down the blast furnace. During this continuous process more raw materials are placed at the top, and as the coke moves down, it must withstand the ever-increasing weight of the materials above i ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Blast Furnace
A blast furnace is a type of metallurgical furnace used for smelting to produce industrial metals, generally pig iron, but also others such as lead or copper. ''Blast'' refers to the combustion air being supplied above atmospheric pressure. In a blast furnace, fuel ( coke), ores, and flux (limestone) are continuously supplied through the top of the furnace, while a hot blast of (sometimes oxygen enriched) air is blown into the lower section of the furnace through a series of pipes called tuyeres, so that the chemical reactions take place throughout the furnace as the material falls downward. The end products are usually molten metal and slag phases tapped from the bottom, and flue gases exiting from the top. The downward flow of the ore along with the flux in contact with an upflow of hot, carbon monoxide-rich combustion gases is a countercurrent exchange and chemical reaction process. In contrast, air furnaces (such as reverberatory furnaces) are naturally aspirated, usu ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Corex Process
The Corex Process is a smelting reduction process created by Primetals Technologies as a more environmentally friendly alternative to the blast furnace. Presently, the majority of steel production is through the blast furnace which has to rely on coking coal and requires a sinter plant in order to prepare the iron ore for reduction. Unlike the blast furnace, smelting reduction processes are typical smaller and use coal and oxygen directly to reduce iron ore into a usable product. Smelting reduction processes come in two basic varieties, two-stage or single-stage. In a single-stage system the iron ore is both reduced and melted in the same container. In a two-stage process, like Corex, the ore is reduced in one shaft and melted and purified in another. Plants using the Corex process have been put use in areas such as South Africa, India, and China. First COREX process was installed in 1988 at South Africa. Process The Corex process consists of two main parts: a ''Reduction Shaf ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
FINEX (steelmaking Process)
FINEX is the name for an iron making technology developed by former Siemens VAI (now Primetals Technologies) and POSCO. Molten iron is produced directly using iron ore fines and non-coking coal rather than traditional blast furnace methods through sintering Sintering or frittage is the process of compacting and forming a solid mass of material by pressure or heat without melting it to the point of liquefaction. Sintering happens as part of a manufacturing process used with metals, ceramics, plas ... and reduction with coke. Elimination of preliminary processing is claimed to make the plant for FINEX less expensive to build than a blast furnace facility of the same scale, additionally a 10-15% reduction in production costs is expected/claimed through cheaper raw materials, reduction of facility cost, pollutant exhaustion, maintenance staff and production time. The process is claimed to produce less pollutants such as SOx, NOx, and carbon dioxide than traditional methods. Thi ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
India
India, officially the Republic of India, is a country in South Asia. It is the List of countries and dependencies by area, seventh-largest country by area; the List of countries by population (United Nations), most populous country since 2023; and, since its independence in 1947, the world's most populous democracy. Bounded by the Indian Ocean on the south, the Arabian Sea on the southwest, and the Bay of Bengal on the southeast, it shares land borders with Pakistan to the west; China, Nepal, and Bhutan to the north; and Bangladesh and Myanmar to the east. In the Indian Ocean, India is near Sri Lanka and the Maldives; its Andaman and Nicobar Islands share a maritime border with Thailand, Myanmar, and Indonesia. Modern humans arrived on the Indian subcontinent from Africa no later than 55,000 years ago., "Y-Chromosome and Mt-DNA data support the colonization of South Asia by modern humans originating in Africa. ... Coalescence dates for most non-European populations averag ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Jamshedpur
Jamshedpur (; ), also known as Tatanagar, is a major industrial city in eastern India. It is the List of cities in Jharkhand by population, largest city in the state of Jharkhand. With a population of 629,658 in the city limits and 1.3 million in the wider metropolitan area, Jamshedpur is the third largest metropolitan area in the region and 36th largest urban area in the country and 72nd most populous city in the country. Located on the confluence of Swarnarekha River, Swarnarekha and Kharkai River, Kharkai rivers, Jamshedpur is surrounded by the Dalma Hills. The modern city is built over the village of Sakchi near the Tatanagar Junction railway station, Kalimati Railway Station. It was chosen by Dorabji Tata as an "ideal location" for the development of Asia's first iron and steel plant and a planned industrial city, visioned by his father Jamsetji Tata, the founder of Tata Group. The project began in 1908; the steel factory was completed in 1908 and the city was established ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
European Institute Of Innovation And Technology
The European Institute of Innovation and Technology (EIT) is an independent body of the European Union with juridical personality, established in 2008 intended to strengthen Europe's ability to innovate.''Regulation (EC) No 294/2008 of the European Parliament and of the Council of 11 March 2008 establishing the European Institute of Innovation and Technology'' The EIT’s three "core pillars" of activities are: entrepreneurial education programmes and courses across Europe that transform students into entrepreneurs; business creation and acceleration services that scale ideas and budding businesses; and innovation-driven research projects that turn ide ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Electric Arc Furnace
An electric arc furnace (EAF) is a Industrial furnace, furnace that heats material by means of an electric arc. Industrial arc furnaces range in size from small units of approximately one-tonne capacity (used in foundry, foundries for producing cast iron products) up to about 400-tonne units used for secondary steelmaking. Arc furnaces used in research laboratories and by Dentistry, dentists may have a capacity of only a few dozen grams. Industrial electric arc furnace temperatures can reach , while laboratory units can exceed . In electric arc furnaces, the material inside the furnace (referred to as a charge) is directly exposed to an electric arc, and the current from the electrode terminals passes through the charge material. Arc furnaces differ from induction furnaces, which use eddy currents to heat the charge. History In the 19th century, a number of people had employed an electric arc to melt iron. Sir Humphry Davy conducted an experimental demonstration in 1810; we ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Basic Oxygen Steelmaking
Basic oxygen steelmaking (BOS, BOP, BOF, or OSM), also known as Linz-Donawitz steelmaking or the oxygen converter process,Brock and Elzinga, p. 50. is a method of primary steelmaking in which carbon-rich molten pig iron is made into steel. Blowing oxygen through molten pig iron lowers the carbon content of the alloy and changes it into low-carbon steel. The process is known as ''basic'' because fluxes of calcium oxide or dolomite, which are chemical '' bases'', are added to promote the removal of impurities and protect the lining of the converter. The process was invented in 1948 by Swiss engineer Robert Durrer and commercialized in 1952–1953 by the Austrian steelmaking company VOEST and ÖAMG. The LD converter, named after the Austrian towns Linz and Donawitz (a district of Leoben) is a refined version of the Bessemer converter which replaces blowing air with blowing oxygen. It reduced capital cost of the plants and smelting time, and increased labor productivity. Betwee ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Slag
The general term slag may be a by-product or co-product of smelting (pyrometallurgical) ores and recycled metals depending on the type of material being produced. Slag is mainly a mixture of metal oxides and silicon dioxide. Broadly, it can be classified as ferrous (co-products of processing iron and steel), ferroalloy (a by-product of ferroalloy production) or non-ferrous/ base metals (by-products of recovering non-ferrous materials like copper, nickel, zinc and phosphorus). Within these general categories, slags can be further categorized by their precursor and processing conditions (e.g., blast furnace slags, air-cooled blast furnace slag, granulated blast furnace slag, basic oxygen furnace slag, and electric arc furnace slag). Slag generated from the EAF process can contain toxic metals, which can be hazardous to human and environmental health. Due to the large demand for ferrous, ferralloy, and non-ferrous materials, slag production has increased throughout the years des ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Horizon 2020
The Framework Programmes for Research and Technological Development, also called Framework Programmes or abbreviated FP1 to FP9, are funding programmes created by the European Union/European Commission to support and foster research in the European Research Area (ERA). Starting in 2014, the funding programmes were named Horizon. The funding programmes began in 1984 and continue to the present day. The most recent programme, Horizon Europe, has a budget of 95.5 billion Euros to be distributed over 7 years. The specific objectives and actions vary between funding periods. In FP6 and FP7, focus was on technological research. In Horizon 2020, the focus was on innovation, delivering economic growth faster, and delivering solutions to end users that are often governmental agencies. Background Conducting European research policies and implementing European research programmes is an obligation under the Amsterdam Treaty, which includes a chapter on research and technological developme ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
