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Ferrous Alloy
Ferroalloy refers to various alloys of iron with a high proportion of one or more other elements such as manganese (Mn), aluminium (Al), or silicon (Si). They are used in the production of steels and alloys. The alloys impart distinctive qualities to steel and cast iron or serve important functions during production and are, therefore, closely associated with the iron and steel industry, the leading consumer of ferroalloys. The leading producers of ferroalloys in 2014 were China, South Africa, India, Russia and Kazakhstan, which accounted for 84% of the world production. World production of ferroalloys was estimated as 52.8 million tonnes in 2015. Compounds The main ferroalloys are: *FeAl – ferroaluminum *FeB – ferroboron – 12–20% of boron, max. 3% of silicon, max. 2% aluminium, max. 1% of carbon *FeCe – ferrocerium *FeCr – ferrochromium *FeMg – ferromagnesium *FeMn – ferromanganese *FeMo – ferromolybdenum – min. 60% Mo, max. 1% Si, max. 0.5% Cu *FeNb – ...
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Alloy
An alloy is a mixture of chemical elements of which in most cases at least one is a metal, metallic element, although it is also sometimes used for mixtures of elements; herein only metallic alloys are described. Metallic alloys often have properties that differ from those of the pure elements from which they are made. The vast majority of metals used for commercial purposes are alloyed to improve their properties or behavior, such as increased strength, hardness or corrosion resistance. Metals may also be alloyed to reduce their overall cost, for instance alloys of gold and Copper(II) sulfate, copper. A typical example of an alloy is SAE 304 stainless steel, 304 grade stainless steel which is commonly used for kitchen utensils, pans, knives and forks. Sometime also known as 18/8, it as an alloy consisting broadly of 74% iron, 18% chromium and 8% nickel. The chromium and nickel alloying elements add strength and hardness to the majority iron element, but their main function is ...
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Ferrocerium
Ferrocerium (also known in Europe as Auermetall) is a synthetic pyrophoric alloy of mischmetal (cerium, lanthanum, neodymium, other trace lanthanides and some iron – about 95% lanthanides and 5% iron) hardened by blending in oxides of iron and/or magnesium. When struck with a harder material, friction produces hot fragments that oxidize rapidly when exposed to the oxygen in the air, producing sparks that can reach temperatures of . The effect is due to the low ignition temperature of cerium, between . Ferrocerium has many commercial applications, such as the ignition source for lighters, strikers for gas welding and cutting torches, deoxidization in metallurgy, and ferrocerium rods. Because of ferrocerium's ability to ignite in adverse conditions, rods of ferrocerium (also called ferro rods, spark rods, and flint-spark-lighters) are commonly used as an emergency firelighting device in survival kits. The ferrocerium is referred to as a "flint" in this case, as bot ...
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Ferrouranium
Ferrouranium, also called ferro-uranium, is a ferroalloy, an alloy of iron and uranium, after World War II usually depleted uranium. Composition and properties The alloy contains about 35–50% uranium and 1.5–4.0% carbon. At least two intermetallic compounds of iron and uranium were identified: U6Fe and UFe2. Small amounts of uranium can drastically lower the melting point of iron and vice versa. reportedly melts at 1230 °C, at 805 °C; a mixture of these two can have melting point as low as 725 °C, a mixture of iron and can have melting point of 1055 °C. As ferrouranium readily dissolves in mineral acids, its chemical analysis is not problematic. Use The first uses of ferrouranium date back to 1897, when the French government attempted to use it for gun barrels. Ferrouranium is used as a deoxidizer (more powerful than ferrovanadium), for denitrogenizing steel, for forming carbides, and as an alloying element. In ferrous alloys, uranium increases t ...
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Ferrotitanium
Ferrotitanium is a ferroalloy, an alloy of iron and titanium with between 10 and 20% iron and 45–75% titanium and sometimes a small amount of carbon. It is used in steelmaking as a cleansing agent for iron and steel; the titanium is highly reactive with sulfur, carbon, oxygen, and nitrogen, forming insoluble compounds and sequestering them in slag, and is therefore used for deoxidizing, and sometimes for desulfurization and denitrogenation. In steelmaking, the addition of titanium yields metal with finer grain structure. Ferrotitanium can be manufactured by mixing titanium sponge and scrap with iron and melting them together in an induction furnace. Ferrotitanium powder can be also used as a fuel in some pyrotechnic compositions. References External links *{{cite web , url = http://minerals.usgs.gov/minerals/pubs/commodity/ferroalloys/myb1-2006-feall.pdf , title =Minerals Yearbook 2006: Ferroalloys , publisher = United States Geological Survey The United States Ge ...
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Ferrosilicon Magnesium
Ferrosilicon is an alloy of iron and silicon. It has a typical silicon content of 15–90% by weight and a high proportion of iron silicides. Production and reactions Ferrosilicon is produced by reduction of silica or sand with coke in the presence of iron. Typical sources of iron are scrap iron or millscale. Ferrosilicons with silicon content up to about 15% are made in blast furnaces lined with acid fire bricks. Ferrosilicons with higher silicon content are made in electric arc furnaces. The usual formulations on the market are ferrosilicons with 15%, 45%, 75%, and 90% silicon. The remainder is iron, with about 2% consisting of other elements like aluminium and calcium. An overabundance of silica is used to prevent formation of silicon carbide. Microsilica is a useful byproduct. A mineral perryite is similar to ferrosilicon, with its composition Fe5Si2. In contact with water, ferrosilicon may slowly produce hydrogen. The reaction, which is accelerated in the presence o ...
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Ferrosilicon
Ferrosilicon is an ferroalloy, alloy of iron and silicon. It has a typical silicon content of 15–90% by weight and a high proportion of iron silicides. Production and reactions Ferrosilicon is produced by reduction of silica or sand with coke (fuel), coke in the presence of iron. Typical sources of iron are scrap iron or millscale. Ferrosilicons with silicon content up to about 15% are made in blast furnaces lined with acid fire bricks. Ferrosilicons with higher silicon content are made in electric arc furnaces. The usual formulations on the market are ferrosilicons with 15%, 45%, 75%, and 90% silicon. The remainder is iron, with about 2% consisting of other elements like aluminium and calcium. An overabundance of silica is used to prevent formation of silicon carbide. Microsilica is a useful byproduct. A mineral perryite is similar to ferrosilicon, with its composition Fe5Si2. In contact with water, ferrosilicon may slowly produce hydrogen. The reaction, which is accelerate ...
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Ferrophosphorus
Ferrophosphorus is a ferroalloy, an alloy of iron and phosphorus. It contains high proportion of iron phosphides, Fe2P and Fe3P. Its CAS number is 8049-19-2. The usual grades contain either 18 or 25% of phosphorus. It is a gray solid material with melting point between 1050-1100 °C. It may liberate phosphine in contact with water. Very fine powder can be combustible. Ferrophosphorus is used in metallurgy as a source of phosphorus for alloying, for deoxidizing the melt and for removal of unwanted compounds into slag. Ferrophosphorus is a byproduct of phosphorus production in submerged-arc furnaces from apatites, by their reduction with carbon. It is formed from the iron oxide impurities. Addition of ferrophosphorus is used to produce powder metallurgy (P/M) steels with favorable magnetic properties, e.g. high saturation induction. Iron phosphide acts here as a solid solution hardener and a sintering aid. Usually about 0.45 w/o of phosphorus is added to iron; higher amount ...
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Nickel Pig Iron
lang=en, upright=1.5, World production of nickel pig iron, and proportion of that in the primary nickel production., alt=graphique, link=File:Nickel_pig_iron_production.svg%3Flang=en Nickel pig iron (NPI) is a low grade ferronickel invented in China as a cheaper alternative to pure nickel for the production of stainless steel. The production process of nickel pig iron utilizes lateritic nickel ores instead of pure nickel sold on the world market. The alternative was developed as a response to the high price of pure nickel. The estimated cost of a ton of nickel pig iron ranged between US$16,500 and $18,000 in 2012, and this cheaper substitute for pure nickel influences the price of nickel on the world market by lowering the demand in certain applications, the most important being the production of stainless steel, representing about two-thirds of nickel use. Nickel pig iron is made of low-grade nickel ore, coking coal, and a mixture of gravel and sand as an aggregate. This mixtur ...
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Ferronickel
Ferroalloy refers to various alloys of iron with a high proportion of one or more other elements such as manganese (Mn), aluminium (Al), or silicon (Si). They are used in the production of steels and alloys. The alloys impart distinctive qualities to steel and cast iron or serve important functions during production and are, therefore, closely associated with the iron and steel industry, the leading consumer of ferroalloys. The leading producers of ferroalloys in 2014 were China, South Africa, India, Russia and Kazakhstan, which accounted for 84% of the world production. World production of ferroalloys was estimated as 52.8 million tonnes in 2015. Compounds The main ferroalloys are: *FeAl – ferroaluminum *FeB – ferroboron – 12–20% of boron, max. 3% of silicon, max. 2% aluminium, max. 1% of carbon *FeCe – ferrocerium *FeCr – ferrochromium *FeMg – ferromagnesium *FeMn – ferromanganese *FeMo – ferromolybdenum – min. 60% Mo, max. 1% Si, max. 0.5% Cu *FeNb � ...
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Ferroniobium
Ferroniobium is an important iron-niobium alloy, with a niobium content of 60-70%. It is the main source for niobium alloying of HSLA steel and covers more than 80% of the worldwide niobium production. The niobium is mined from pyrochlore deposits and is subsequently transformed into the niobium pentoxide Nb2O5. This oxide is mixed with iron oxide and aluminium and is reduced in an aluminothermic reaction to niobium and iron. The component metals can be purified in an electron beam furnace or the alloy can be used as it is. For alloying with steel the ferroniobium is added to molten steel before casting. The largest producers of ferroniobium are the same as for niobium and are located in Brazil and Canada Canada is a country in North America. Its Provinces and territories of Canada, ten provinces and three territories extend from the Atlantic Ocean to the Pacific Ocean and northward into the Arctic Ocean, making it the world's List of coun .... External links * *ISO ...
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Ferromolybdenum
Ferro molybdenum is an important iron-molybdenum metal alloy, with a molybdenum content of 60–75% It is the main source for molybdenum alloying of HSLA steel. Production The alloy is produced by heating a mixture of molybdenum(VI) oxide MoO3, aluminium, and iron. The oxide and the aluminium combine via an aluminothermic reaction Aluminothermic reactions are exothermic reaction, exothermic chemical reactions using aluminium as the reducing agent at high temperature. The process is industrially useful for production of alloys of iron. The most prominent example is the the ... to give molybdenum in situ. The ferromolybdenum can be purified by electron beam melting or used as it is. For alloying with steel the ferromolybdenum is added to molten steel before casting. References External links * * Ferroalloys Molybdenum {{alloy-stub ...
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