Ferrophosphorus is a

ferroalloy Ferroalloy refers to various alloys of iron with a high proportion of one or more other elements such as manganese (Mn), aluminium (Al), or silicon (Si). They are used in the production of steels and alloys. The alloys impart distinctive qualitie ...

, an

alloy An alloy is a mixture of chemical elements of which in most cases at least one is a metal, metallic element, although it is also sometimes used for mixtures of elements; herein only metallic alloys are described. Metallic alloys often have prop ...

iron Iron is a chemical element; it has symbol Fe () and atomic number 26. It is a metal that belongs to the first transition series and group 8 of the periodic table. It is, by mass, the most common element on Earth, forming much of Earth's o ...

and

phosphorus Phosphorus is a chemical element; it has Chemical symbol, symbol P and atomic number 15. All elemental forms of phosphorus are highly Reactivity (chemistry), reactive and are therefore never found in nature. They can nevertheless be prepared ar ...

. It contains high proportion of iron phosphides, Fe₂P and Fe₃P. Its CAS number is 8049-19-2. The usual grades contain either 18 or 25% of phosphorus. It is a gray solid material with melting point between 1050-1100 °C. It may liberate

phosphine Phosphine (IUPAC name: phosphane) is a colorless, flammable, highly toxic compound with the chemical formula , classed as a pnictogen hydride. Pure phosphine is odorless, but technical grade samples have a highly unpleasant odor like rotting ...

in contact with water. Very fine powder can be combustible. Ferrophosphorus is used in

metallurgy Metallurgy is a domain of materials science and engineering that studies the physical and chemical behavior of metallic elements, their inter-metallic compounds, and their mixtures, which are known as alloys. Metallurgy encompasses both the ...

as a source of phosphorus for alloying, for deoxidizing the melt and for removal of unwanted compounds into

slag The general term slag may be a by-product or co-product of smelting (pyrometallurgical) ores and recycled metals depending on the type of material being produced. Slag is mainly a mixture of metal oxides and silicon dioxide. Broadly, it can be c ...

. Ferrophosphorus is a byproduct of phosphorus production in submerged-arc furnaces from

apatite Apatite is a group of phosphate minerals, usually hydroxyapatite, fluorapatite and chlorapatite, with high concentrations of Hydroxide, OH−, Fluoride, F− and Chloride, Cl− ion, respectively, in the crystal. The formula of the admixture of ...

s, by their reduction with carbon. It is formed from the iron oxide impurities. Addition of ferrophosphorus is used to produce

powder metallurgy Powder metallurgy (PM) is a term covering a wide range of ways in which materials or components are made from metal powders. PM processes are sometimes used to reduce or eliminate the need for subtractive manufacturing, subtractive processes in ma ...

(P/M) steels with favorable magnetic properties, e.g. high

saturation Saturation, saturated, unsaturation or unsaturated may refer to: Chemistry *Saturated and unsaturated compounds, a classification of compounds related to their ability to resist addition reactions ** Degree of unsaturation **Saturated fat or satu ...

induction. Iron phosphide acts here as a solid solution hardener and a

sintering Sintering or frittage is the process of compacting and forming a solid mass of material by pressure or heat without melting it to the point of liquefaction. Sintering happens as part of a manufacturing process used with metals, ceramics, plas ...

aid. Usually about 0.45 w/o of phosphorus is added to iron; higher amount can improve magnetic properties but at above about 0.8 w/o the process parameters have to be too tightly controlled to prevent phosphorus segregation on grain boundaries and resulting excessive brittleness. Ferrophosphorus can be added to

cast iron Cast iron is a class of iron–carbon alloys with a carbon content of more than 2% and silicon content around 1–3%. Its usefulness derives from its relatively low melting temperature. The alloying elements determine the form in which its car ...

, where the phosphorus improves fluidity and therefore quality of the castings, can increase wear resistance and cutability. In steels its addition to some alloys can improve corrosion resistance. Ferrophosphorus can be used as a

construction aggregate Construction aggregate, or simply aggregate, is a broad category of coarse- to medium-grained particulate material used in construction. Traditionally, it includes natural materials such as sand, gravel, crushed stone. As with other types of ag ...

for production of high-density

concrete Concrete is a composite material composed of aggregate bound together with a fluid cement that cures to a solid over time. It is the second-most-used substance (after water), the most–widely used building material, and the most-manufactur ...

for

radiation shielding Radiation protection, also known as radiological protection, is defined by the International Atomic Energy Agency (IAEA) as "The protection of people from harmful effects of exposure to ionizing radiation, and the means for achieving this". Exposu ...

, as an alternative to usually used steel punchings and shot. It can be used with both

Portland cement Portland cement is the most common type of cement in general use around the world as a basic ingredient of concrete, mortar (masonry), mortar, stucco, and non-specialty grout. It was developed from other types of hydraulic lime in England in th ...

and magnesia cement. Ferrophosphorus, reacted with

sulfur Sulfur ( American spelling and the preferred IUPAC name) or sulphur ( Commonwealth spelling) is a chemical element; it has symbol S and atomic number 16. It is abundant, multivalent and nonmetallic. Under normal conditions, sulfur atoms ...

pyrite The mineral pyrite ( ), or iron pyrite, also known as fool's gold, is an iron sulfide with the chemical formula Fe S2 (iron (II) disulfide). Pyrite is the most abundant sulfide mineral. Pyrite's metallic luster and pale brass-yellow hue ...

, is used for production of

phosphorus pentasulfide Phosphorus pentasulfide is the inorganic compound with the formula (empirical) or ( molecular). This yellow solid is the one of two phosphorus sulfides of commercial value. Samples often appear greenish-gray due to impurities. It is soluble in ...

. Ferrophosphorus can be used for production of

lithium iron phosphate Lithium iron phosphate or lithium ferro-phosphate (LFP) is an inorganic compound with the formula . It is a gray, red-grey, brown or black solid that is insoluble in water. The material has attracted attention as a component of lithium iron phosp ...

, necessary as electrode material for LiFePO4 batteries. Ferrophosphorus can be used instead of zinc powder in some paints and coatings. It has good adhesion, anticorrosive properties, electrical and thermal conductivity, and wear resistance. Ferrophosphorus can be used as a reducing agent to produce

sodium Sodium is a chemical element; it has Symbol (chemistry), symbol Na (from Neo-Latin ) and atomic number 11. It is a soft, silvery-white, highly reactive metal. Sodium is an alkali metal, being in group 1 element, group 1 of the peri ...

potassium Potassium is a chemical element; it has Symbol (chemistry), symbol K (from Neo-Latin ) and atomic number19. It is a silvery white metal that is soft enough to easily cut with a knife. Potassium metal reacts rapidly with atmospheric oxygen to ...

from

sodium carbonate Sodium carbonate (also known as washing soda, soda ash, sal soda, and soda crystals) is the inorganic compound with the formula and its various hydrates. All forms are white, odourless, water-soluble salts that yield alkaline solutions in water ...

potassium carbonate Potassium carbonate is the inorganic compound with the formula . It is a white salt, which is soluble in water and forms a strongly alkaline solution. It is deliquescent, often appearing as a damp or wet solid. Potassium carbonate is mainly used ...

References

{{Phosphides Ferroalloys Iron Deoxidizers Iron compounds Phosphides