''Aluminaut'' (built in 1964) was the world's first
aluminum
Aluminium (or aluminum in North American English) is a chemical element; it has chemical symbol, symbol Al and atomic number 13. It has a density lower than that of other common metals, about one-third that of steel. Aluminium has ...
submarine. An experimental vessel, the 80-ton, crewed deep-ocean research
submersible
A submersible is an underwater vehicle which needs to be transported and supported by a larger ship, watercraft or dock, platform. This distinguishes submersibles from submarines, which are self-supporting and capable of prolonged independent ope ...
was built by
Reynolds Metals Company
Reynolds Group Holdings was a New Zealand–based packaging company with roots in the former Reynolds Metals Company, which was the second-largest aluminum company in the United States, and the third-largest in the world. Reynolds Metals was acqu ...
, which was seeking to promote the utility of aluminum. ''Aluminaut'' was based in
Miami, Florida
Miami is a East Coast of the United States, coastal city in the U.S. state of Florida and the county seat of Miami-Dade County, Florida, Miami-Dade County in South Florida. It is the core of the Miami metropolitan area, which, with a populat ...
, and was operated from 1964 to 1970 by Reynolds Submarine Services, doing contract work for the
U.S. Navy
The United States Navy (USN) is the maritime service branch of the United States Department of Defense. It is the world's most powerful navy with the largest displacement, at 4.5 million tons in 2021. It has the world's largest aircraft ...
and other organizations, including marine biologist
Jacques Cousteau
Jacques-Yves Cousteau, (, also , ; 11 June 191025 June 1997) was a French naval officer, oceanographer, filmmaker and author. He co-invented the first successful open-circuit self-contained underwater breathing apparatus (SCUBA), called the ...
.
''Aluminaut'' is best known for helping
recover a lost unarmed U.S. hydrogen bomb in 1966 and recovering its smaller fellow
deep-submergence vehicle
A deep-submergence vehicle (DSV) is a deep-diving crewed submersible that is self-propelled. Several navies operate vehicles that can be accurately described as DSVs. DSVs are commonly divided into two types: research DSVs, which are used for ex ...
,
DSV ''Alvin'' in 1969, after ''Alvin'' had been lost and sank in the Atlantic Ocean the previous year. After retirement, ''Aluminaut'' was donated to the
Science Museum of Virginia
The Science Museum of Virginia is a science museum located in Richmond, Virginia. Established in 1970, it is an agency of the Commonwealth of Virginia. It is housed in the former Broad Street Station, built in 1917.
History
Early proposals
In ...
in Richmond, where it is on permanent display.
1964: World's first aluminium submarine
Reynolds Metals was an early developer and manufacturer of aluminium products, including aluminium
buses
A bus (contracted from omnibus, with variants multibus, motorbus, autobus, etc.) is a motor vehicle that carries significantly more passengers than an average car or van, but fewer than the average rail transport. It is most commonly used ...
and other aluminium motor vehicles.
Reynolds Metals designed and built the ''Aluminaut'' as an experiment. The concept of an aluminum submarine was developed at Reynolds during
World War II
World War II or the Second World War (1 September 1939 – 2 September 1945) was a World war, global conflict between two coalitions: the Allies of World War II, Allies and the Axis powers. World War II by country, Nearly all of the wo ...
in 1942 by executive vice president Julian "Louis" Reynolds, a son of the founder. Louis Reynolds led the foil division, which accounted for 65% of the company's sales before the war.
Reynolds Metals also played an active role in the U.S. war effort.
In 1964, Reynolds had the
Electric Boat Division of
General Dynamics
General Dynamics Corporation (GD) is an American publicly traded aerospace and defense corporation headquartered in Reston, Virginia. As of 2020, it was the fifth largest defense contractor in the world by arms sales and fifth largest in the Unit ...
in
Groton, Connecticut
Groton ( ) is a town in New London County, Connecticut, United States, located on the Thames River (Connecticut), Thames River. It is the home of General Dynamics Electric Boat, which is the major contractor for submarine work for the United St ...
, build the world's first aluminum submarine. The submersible was operated by subsidiary Reynolds Submarine Services Corporation, based in
Miami, Florida
Miami is a East Coast of the United States, coastal city in the U.S. state of Florida and the county seat of Miami-Dade County, Florida, Miami-Dade County in South Florida. It is the core of the Miami metropolitan area, which, with a populat ...
. Compared to many deep-sea vessels, ''Aluminaut'' was large. It weighed 80 tons and could accommodate a crew of three and three to four scientists. It had four
view ports, active and passive
sonar
Sonar (sound navigation and ranging or sonic navigation and ranging) is a technique that uses sound propagation (usually underwater, as in submarine navigation) to navigate, measure distances ( ranging), communicate with or detect objects o ...
,
manipulators, side-scan sonar, and a capacity of of payload.
[ Aluminaut](_blank)
at SMV.
For flexibility, it was outfitted for many types of oceanographic and salvage missions. In September 1964, ''
Time
Time is the continuous progression of existence that occurs in an apparently irreversible process, irreversible succession from the past, through the present, and into the future. It is a component quantity of various measurements used to sequ ...
'' magazine reported on the vehicle's unique specifications, stating that its hull consists of 11 forged cylinders. Aluminum's strength-to-weight ratio exceeds that of steel, so ''Aluminaut'' shell could withstand pressures of at the sub's maximum diving range.
The ''Aluminaut'' was designed at the
Woods Hole Oceanographic Institution
The Woods Hole Oceanographic Institution (WHOI, acronym pronounced ) is a private, nonprofit research and higher education facility dedicated to the study of marine science and engineering.
Established in 1930 in Woods Hole, Massachusetts, it i ...
in
Woods Hole
Woods Hole is a census-designated place in the town of Falmouth in Barnstable County, Massachusetts, United States. It lies at the extreme southwestern corner of Cape Cod, near Martha's Vineyard and the Elizabeth Islands. The population was 78 ...
, Massachusetts. A full-scale wooden mock-up was built to engineer the interior spaces. The project was classified as top-secret at that time. At that time it did not have a
conning tower
A conning tower is a raised platform on a ship or submarine, often armoured, from which an officer in charge can conn (nautical), conn (conduct or control) the vessel, controlling movements of the ship by giving orders to those responsible for t ...
entry and it immediately flooded and sank. The tower entry was designed and added and in the first test, the submarine turned upside down. It was thought at that time that the design was impractical and was almost scrapped.
A one-sixteenth scale model of the final design was built in 1960 and run through stability and pressure tests.
1966: Helping recover a lost unarmed atomic bomb

The ''Aluminaut'' soon became useful during an incident with potentially major implications. On January 17, 1966, a 1.45-megaton-of-
TNT
Troponin T (shortened TnT or TropT) is a part of the troponin complex, which are proteins integral to the contraction of skeletal and heart muscles. They are expressed in skeletal and cardiac myocytes. Troponin T binds to tropomyosin and helps ...
equivalent
thermonuclear bomb
A thermonuclear weapon, fusion weapon or hydrogen bomb (H-bomb) is a second-generation nuclear weapon design. Its greater sophistication affords it vastly greater destructive power than first-generation nuclear bombs, a more compact size, a lowe ...
(Teller–Ulam design) was lost in the
Mediterranean Sea
The Mediterranean Sea ( ) is a sea connected to the Atlantic Ocean, surrounded by the Mediterranean basin and almost completely enclosed by land: on the east by the Levant in West Asia, on the north by Anatolia in West Asia and Southern Eur ...
during a
United States Air Force
The United States Air Force (USAF) is the Air force, air service branch of the United States Department of Defense. It is one of the six United States Armed Forces and one of the eight uniformed services of the United States. Tracing its ori ...
collision over
Palomares,
Spain
Spain, or the Kingdom of Spain, is a country in Southern Europe, Southern and Western Europe with territories in North Africa. Featuring the Punta de Tarifa, southernmost point of continental Europe, it is the largest country in Southern Eur ...
.
Seven crew members were killed in the mid-air crash of a
B-52
The Boeing B-52 Stratofortress is an American long-range, subsonic, jet-powered strategic bomber. The B-52 was designed and built by Boeing, which has continued to provide support and upgrades. It has been operated by the United States Ai ...
bomber and a
KC-135
The Boeing KC-135 Stratotanker is an American military aerial refueling tanker aircraft that was developed from the Boeing 367-80 prototype, alongside the Boeing 707 airliner. It has a narrower fuselage and is shorter than the 707. Boeing gave ...
refueling plane. The crash dropped three thermonuclear bombs on the land, and one in the sea. Although the others were quickly located, the bomb which had fallen into the ocean could not be located promptly.
The
U.S. Navy
The United States Navy (USN) is the maritime service branch of the United States Department of Defense. It is the world's most powerful navy with the largest displacement, at 4.5 million tons in 2021. It has the world's largest aircraft ...
responded to the coast off Spain with an 18-ship, 2,200-man recovery task force under Admiral
William S. "Wild Bill" Guest. In addition to military ships, the civilian-crewed ''Aluminaut'' and deep-sea submersible ''
Alvin
''Alvin'' (DSV-2) is a crewed deep-ocean research submersible owned by the United States Navy and operated by the Woods Hole Oceanographic Institution (WHOI) of Woods Hole, Massachusetts. The original vehicle was built by General Mills' Electro ...
'' were both used to respond to this urgent situation as part of the task force, along with other specialized equipment. Once on site, ''Aluminaut'' and ''Alvin'' searched the ocean depths to locate and recover the submerged bomb. For eighty days the search went on, straining the U.S. relationship with Spain, and giving
Soviet
The Union of Soviet Socialist Republics. (USSR), commonly known as the Soviet Union, was a List of former transcontinental countries#Since 1700, transcontinental country that spanned much of Eurasia from 1922 until Dissolution of the Soviet ...
propagandists what ''Time'' magazine described as "a rich fallout of anti-American gibes".
The bomb was found by ''Alvin'' resting nearly below the surface, and was raised intact on April 7, 1966.
Admiral Guest allowed it to be photographed by the news media, allowing the world at large its first peek at a thermonuclear bomb as it sat secured on the fantail of the submarine rescue ship
USS ''Petrel''.
1969: Rescuing DSV ''Alvin''
Although both were put into service in 1964, the smaller ''Alvin'' was to have a much longer life. As of 2023, the ''Alvin'' is still in active service, operated by the
Woods Hole Oceanographic Institution
The Woods Hole Oceanographic Institution (WHOI, acronym pronounced ) is a private, nonprofit research and higher education facility dedicated to the study of marine science and engineering.
Established in 1930 in Woods Hole, Massachusetts, it i ...
.
Yet ''Aluminaut'' proved vital to ''Alvin'' in 1969.
In October 1968, ''Alvin'' was being transported aboard the Woods Hole Oceanographic Institution tender ship ''Lulu''. ''Lulu'' was a vessel created from a pair of decommissioned U.S. Navy
pontoon boats with a support structure. While ''Alvin'' was being lowered over the side of ''Lulu'' on October 16, 1968, two steel cables snapped with three crew members aboard and the hatch open. Situated between the pontoons with no deck underneath, ''Alvin'' entered the water and rapidly began to sink. The three crew members managed to escape, but ''Alvin'' sank in of water.
[Salvops 69]
", "A review of significant salvage operations conducted by U.S. Navy salvage forces and other salvage activities during 1969", pp. 1-18, Department of the Navy, Naval Ship Systems Command, Washington, D.C.
In September 1969, ''Aluminaut'' was used to secure lines and a net to the ''Alvin'', which was located, intact, almost a mile beneath the surface. ''Alvin'' was then hauled to the surface by
USS ''Mizar''. Lunches left aboard ''Alvin'' were found to be soggy but edible, a fact which was tested when a preserved cheese sandwich was nibbled upon by one of the crew. This incident led to a more comprehensive understanding that near-freezing temperatures and the lack of decaying oxygen at depth aided preservation. ''Alvin'' required a major overhaul after the incident.
Other missions
''Aluminaut'' did other work for the U.S. Navy, recovering a current array
torpedo
A modern torpedo is an underwater ranged weapon launched above or below the water surface, self-propelled towards a target, with an explosive warhead designed to detonate either on contact with or in proximity to the target. Historically, such ...
at the Navy's acoustic testing facility in the
Bahamas
The Bahamas, officially the Commonwealth of The Bahamas, is an archipelagic and island country within the Lucayan Archipelago of the Atlantic Ocean. It contains 97 per cent of the archipelago's land area and 88 per cent of its population. ...
. It helped make films for
Jacques Cousteau
Jacques-Yves Cousteau, (, also , ; 11 June 191025 June 1997) was a French naval officer, oceanographer, filmmaker and author. He co-invented the first successful open-circuit self-contained underwater breathing apparatus (SCUBA), called the ...
and
Ivan Tors
Ivan Tors (born Iván Törzs; June 12, 1916 – June 4, 1983) was a Hungary, Hungarian playwright, film director, screenwriter, and Film producer, film and television producer with an emphasis on non-violent but exciting science fiction, underwat ...
Studios. Depths up to were reached while surveying for the U.S.
Naval Oceanographic Office
The Naval Oceanographic Office (NAVOCEANO), located at John C. Stennis Space Center in south Mississippi, is an echelon IV component of the Naval Meteorology and Oceanography Command (NMOC) and comprises approximately 1,000 civilian, military a ...
.
Aluminaut
, HNSA.
Retirement
The ''Aluminaut'' was retired in 1970. It was donated by Reynolds Metals Company to the Science Museum of Virginia
The Science Museum of Virginia is a science museum located in Richmond, Virginia. Established in 1970, it is an agency of the Commonwealth of Virginia. It is housed in the former Broad Street Station, built in 1917.
History
Early proposals
In ...
in Richmond, Virginia
Richmond ( ) is the List of capitals in the United States, capital city of the Commonwealth (U.S. state), U.S. commonwealth of Virginia. Incorporated in 1742, Richmond has been an independent city (United States), independent city since 1871. ...
, where it is on display at the Garner Pavilion. However, the submersible continues to be maintained in case it needs to be returned to active service.
See also
*
*
*
References
External links
"Aluminaut & Aquanauts"
''Time''. September 11, 1964.
{{coord, 37.563007, -77.466413, display=title
Deep-submergence vehicles
Maritime incidents in 1968
Museum ships in Virginia
Museums in Richmond, Virginia
1964 ships