Wave Spring

A wave spring, also known as ''coiled wave spring'' or ''scrowave spring'', is a spring made up of pre-hardened flat wire in a process called ''on-edge coiling'' (also known as edge-winding). During this process, waves are added to give it a spring effect.Rotorclip: Advantages
/ref> The number of turns and waves can be easily adjusted to accommodate stronger force or meet specific requirements.

Advantages

A wave spring has advantages over a traditional coiled spring or a washer:Rotor Clip Company., Inc. (2010). Product Specifications. p. 12.
*Axial space can be reduced by up to 50%. As a result, the overall size of the assembly becomes smaller, reducing weight and production cost.
*The load in an axial direction is 100% transferable.
*One multi-turn wave spring replaces multiple stacked wave washers. This eases installation and reduces maintenance times.
*A wave spring can accommodate higher thrust load within the axial space as only the wire size, number of waves, wave height and number of turns need to be adjusted to accommodate higher thrust loads.

Varieties

Multiple types of wave spring are available:Smalley Steel Ring Company.(2005). Engineering and Parts Catalog. p.14 Single-turn wave springs include gap single-turn and overlap single-turn type. Multi-turn wave spring types, include shim-end and plain-end types. The nested wave spring incorporates smaller waves within larger ones.

Single turn wave spring.png, Single turn wave spring with gap
Closed Single Turn Wave Spring.png, Single turn wave spring with overlapping ends
Multi-turn wave spring with plain ends.png, Multi-turn wave spring with plain ends
Multi-turn wave spring with shim ends.png, Multi-turn wave spring with shim ends
Nested Wave Spring.png, Nested wave spring with six turns

Single-turn wave spring

Single-turns are best for applications with short deflection and low to medium forces. The number of waves and material thickness can be changed to accommodate stronger forces. It is used for bearing pre-load.

Multi-turn wave spring

A multi-turn wave spring can decrease the needed axial space. It is suited for applications with large deflection and a small spring rate. A wide range of forces can be accommodated.

Nested wave spring

Eliminates the need to stack springs to accommodate higher loads. It produces high force while maintaining the precision of a circular-grain wave spring. It replaces a stack of belleville washers where a high but accurate force is needed.

Materials

*Carbon steel (standard)
* Stainless steel (best suited for high stress, fatigue applications)
*Beryllium copper (corrosion resistance, particularly in marine environments)Rotor Clip Company., Inc. (2010). Product Specifications. p. 10 - 11.
*Inconel (best suited for high temperature and corrosive environments)Smalley Steel Ring Company.(2005). Engineering and Parts Catalog. p.84Rotor Clip Company., Inc. (2012). Wave Springs. p.2.
*Elgiloy (corrosion resistance, particularly in marine environments)

Citations

References

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*{{Citation , title = Rotor Clip Company., Inc. (2012). Wave Springs , publisher = Rotor Clip Co., Inc , edition = 1st

Springs (mechanical)