Turkish Engine Center (TEC) is a joint venture between
Pratt & Whitney
Pratt & Whitney is an American aerospace manufacturer with global service operations. It is a subsidiary of Raytheon Technologies. Pratt & Whitney's aircraft engines are widely used in both civil aviation (especially airlines) and military avi ...
and
Turkish Technic for the maintenance, overhaul and repair of
turbofan
The turbofan or fanjet is a type of airbreathing jet engine that is widely used in aircraft propulsion. The word "turbofan" is a portmanteau of "turbine" and "fan": the ''turbo'' portion refers to a gas turbine engine which achieves mechanical ...
aircraft
CFM56
The CFM International CFM56 (U.S. military designation F108) series is a Franco-American family of high-bypass turbofan aircraft engines made by CFM International (CFMI), with a thrust range of . CFMI is a 50–50 joint-owned company of Saf ...
and
V2500
The IAE V2500 is a two-shaft high-bypass turbofan engine built by International Aero Engines (IAE) which powers the Airbus A320 family, the McDonnell Douglas MD-90, and the Embraer C-390 Millennium.
The engine's name is a combination of the Rom ...
engines.
TEC is located at
Istanbul
Istanbul ( , ; tr, İstanbul ), formerly known as Constantinople ( grc-gre, Κωνσταντινούπολις; la, Constantinopolis), is the List of largest cities and towns in Turkey, largest city in Turkey, serving as the country's economic, ...
’s second international airport,
Sabiha Gökçen Airport Sabiha is an Arabic word () meaning "Morning" and a female given name. In Urdu it (خوبصورت، گوری چٹی) refers to beautiful, and blonde hair. People with the name include:
People Given name
*Sabiha Sultan (1894–1971), Ottoman princes ...
(SAW) on the
Anatolia
Anatolia, tr, Anadolu Yarımadası), and the Anatolian plateau, also known as Asia Minor, is a large peninsula in Western Asia and the westernmost protrusion of the Asian continent. It constitutes the major part of modern-day Turkey. The r ...
n (Asian) part. TEC started operations in January 2010 and has an annual capacity of 200 shop visits per year. The facility occupies approximately 25,000 m² (250,000 square feet) which is larger than three soccer fields. TEC currently employs around 250 people. Its repair capabilities include an
information technology
Information technology (IT) is the use of computers to create, process, store, retrieve, and exchange all kinds of data . and information. IT forms part of information and communications technology (ICT). An information technology system ...
system, enhanced with methodology for engine overhaul practices, that provide services to airline operators in
Turkey
Turkey ( tr, Türkiye ), officially the Republic of Türkiye ( tr, Türkiye Cumhuriyeti, links=no ), is a list of transcontinental countries, transcontinental country located mainly on the Anatolia, Anatolian Peninsula in Western Asia, with ...
, Europe, Middle East, North Africa, and
CIS countries.
Engine Maintenance Capabilities
TEC has B1 rating capability which includes inspection, testing, repair, modification, and overhaul of the listed engines, including powerplant/EBU hardware and electrical harnesses.
Engine maintenance services are provided for the following types:
* CFMI CFM56-7B
* IAE V2500-A5
Part Repair Capabilities
TEC Repair Groups for CFM56 -(3C, 5C, 7B) and V2500
* Combustion chamber full overhaul
*
Honeycomb
A honeycomb is a mass of hexagonal prismatic wax cells built by honey bees in their nests to contain their larvae and stores of honey and pollen.
Beekeepers may remove the entire honeycomb to harvest honey. Honey bees consume about of honey t ...
repairs
*
Composite repairs
* Fan case repairs
TEC Repair Processes
*
Heat Treatment
Heat treating (or heat treatment) is a group of industrial, thermal and metalworking processes used to alter the physical, and sometimes chemical, properties of a material. The most common application is metallurgical. Heat treatments are al ...
*
Welding
Welding is a fabrication process that joins materials, usually metals or thermoplastics, by using high heat to melt the parts together and allowing them to cool, causing fusion. Welding is distinct from lower temperature techniques such as br ...
*
Brazing
Brazing is a metal-joining process in which two or more metal items are joined together by melting and flowing a filler metal into the joint, with the filler metal having a lower melting point than the adjoining metal.
Brazing differs from w ...
* Bonding
* Plasma/HVOF Coating
* Painting
*
Machining (Lathing, Milling)
Certificates
Turkish DGCA Approval JAR-145 / SHY-145 was acquired on 6 January 2010. Certification No: TR.145.032
FAA
The Federal Aviation Administration (FAA) is the largest transportation agency of the U.S. government and regulates all aspects of civil aviation in the country as well as over surrounding international waters. Its powers include air traffic m ...
certification was granted as of 20 April 2010. Certification No: 33PY227B
EASA
The European Union Aviation Safety Agency (EASA) is an agency of the European Union (EU) with responsibility for civil aviation safety. It carries out certification, regulation and standardisation and also performs investigation and monitorin ...
certificate was received as of 20 May 2010. Certification No is EASA.145.0512
Facility
TEC’s facility is established on a total area of 10 hectares. Total closed area is 25,000 m² (250,000 square feet) with a workshop area of 16,000 m² (160,000 square feet)
TEC aircraft engine maintenance, repair and overhaul facility is designed and built to meet U.S.
Green Building Council
A green building council (GBC) is any national non-profit, non-government organization that is part of a global network recognized by the World Green Building Council. A green building council's goal is to promote a transformation of the built e ...
’s, LEED (Leadership in Energy and Environmental Design) “LEED Gold” standards. TEC’s LEED Gold certification was awarded in 29,July 2010. TEC is the first aviation related facility and second building with LEED Gold certification in Turkey.
Some of TEC's sustainability features within the facility are as follows:
* Building overall energy performance exceeds alike. Overall energy consumption from building operations is approximately 25% less than a typical energy efficient building based on ASHRAE standards.
* High performance, energy efficient windows providing daylight to the facility, reducing electricity requirements and reducing the need for additional cooling.
* Enhanced ventilation systems introduce at least 30% more fresh air to the interiors. The system is also controlled by CO
2 sensors which maximize occupant comfort while saving energy.
* In addition to large window areas, solar tubes throughout the whole facility introduce daylight to 100% of the regularly occupied spaces.
* The lighting system is controlled by daylight sensors which dim the interior lights when there is a healthy level of light from outside.
* The cooling systems have been chosen so that the refrigerants used have no harm to the ozone layer.
* A highly sophisticated Building Automation System minimizes energy waster from human factors. The system also allows for immediate notification and intervention of the building maintenance team in the case of a problem.
* Roof manufactured with reflective material to keep the building cool.
* The adhesives, paints and floor coverings have no or minimum Volatile Organic Compounds which prevents occupants from inhaling unhealthy particles, especially during the first couple of years of operation.
* More than 10% of the total materials used come from recycled source, reducing the need for raw material extraction.
* More than 40% of the total materials used come from local sources, reducing transportation based carbon emissions.
*
Waste management
Waste management or waste disposal includes the processes and actions required to manage waste from its inception to its final disposal.
This includes the collection, transport, treatment and disposal of waste, together with monitori ...
during construction helped divert 78% of
construction debris
Construction waste or debris is any kind of debris from the construction process. Different government agencies have clear definitions. For example, the United States Environmental Protection Agency EPA defines construction and demolition materia ...
from landfills.
* Rainwater is being harvested from a large roof are into 500 m3 tanks. It is then filtered to municipality domestic water standards and being used throughout the facility as well as landscape irrigation. Overall water savings exceed 60%.
* Landscaping has been carefully designed to incorporate local and adapted plant species which require little or no water once established, while maintaining the beauty of the overall facility.
* Employee’s daily commute to work is managed through the use of company operated vanpools free of charge, which helps reduce carbon emissions due to daily commute by a calculated 62%.
* Light colored concrete is used for the roads around the facility instead of black asphalt to prevent excessive heat accumulation.
Milestones:
* 15 July 2008, Ground Breaking Event
* 10 October 2008, Official establishment at the trade registrar
* 6 January 2010, Turkish DGCA JAR-145 / SHY-145 Approval
* 30 April 2010, FAA Certification granted.
* 21 May 2010, EASA Certification granted
* 21 May 2010, First Engine Delivery to the Customer
Partners
Turkish Technic
Turkish Airlines Maintenance Center (Turkish Technic) is the Maintenance, Repair and Overhaul center of Turkish Airlines. It is based at
Istanbul Atatürk International Airport
)
, postal_code_type = Postal code
, postal_code = 34000 to 34990
, area_code = +90 212 (European side) +90 216 (Asian side)
, registration_plate = 34
, blank_name_sec2 = GeoTLD
, blank_in ...
(IST). Turkish Technic is operating in three hangars at IST and one hangar in Ankara
Esenboğa International Airport (ESB) in a total enclosed area of 130,000 m² with a total workforce of about 3,000 employees. Turkish Technic has established a third new maintenance center at
Sabiha Gökçen International Airport Sabiha is an Arabic word () meaning "Morning" and a female given name. In Urdu it (خوبصورت، گوری چٹی) refers to beautiful, and blonde hair. People with the name include:
People Given name
*Sabiha Sultan (1894–1971), Ottoman princes ...
(SAW) on the Asian side of Istanbul.
HABOM Project
/ref>
Pratt & Whitney
A United Technologies Corp. company, Pratt & Whitney
Pratt & Whitney is an American aerospace manufacturer with global service operations. It is a subsidiary of Raytheon Technologies. Pratt & Whitney's aircraft engines are widely used in both civil aviation (especially airlines) and military avi ...
is a world leader in the design, manufacture and service of aircraft engines
An aircraft engine, often referred to as an aero engine, is the power component of an aircraft propulsion system. Most aircraft engines are either piston engines or gas turbines, although a few have been rocket powered and in recent years many ...
, industrial gas turbines
A gas turbine, also called a combustion turbine, is a type of continuous flow internal combustion engine. The main parts common to all gas turbine engines form the power-producing part (known as the gas generator or core) and are, in the directio ...
and space propulsion
Spacecraft propulsion is any method used to accelerate spacecraft and artificial satellites. In-space propulsion exclusively deals with propulsion systems used in the vacuum of space and should not be confused with space launch or atmospheric e ...
systems. Pratt & Whitney reported an operating profit of $1.84 billion in 2009 on revenues of $12.58 billion. The company's 36,000 employees support more than 11,000 customers in 195 countries around the world.
References
{{DEFAULTSORT:Tec (Turkish Engine Center)
Companies of Turkey