Sonoma Cheese Factory
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The Sonoma Cheese Factory is a
cheese Cheese is a type of dairy product produced in a range of flavors, textures, and forms by coagulation of the milk protein casein. It comprises proteins and fat from milk (usually the milk of cows, buffalo, goats or sheep). During prod ...
producer and specialty food store with a wine shop and café in
Sonoma, California Sonoma () is a city in Sonoma County, California, United States, located in the North Bay region of the San Francisco Bay Area. Sonoma is one of the principal cities of California's Wine Country and the center of the Sonoma Valley AVA. Sonoma' ...
in the United States.


History


Early history (1835-1944)

The Sonoma Cheese Factory is located on the former site of the home of
Mariano Guadalupe Vallejo Don Mariano Guadalupe Vallejo (July 4, 1807 – January 18, 1890) was a Californio general, statesman, and public figure. He was born a subject of Spain, performed his military duties as an officer of the Republic of Mexico, and shaped the tran ...
, Casa Grande, which was built in 1835. The home burned down in 1867. Between 1888 and 1941, the property housed a
blacksmith A blacksmith is a metalsmith who creates objects primarily from wrought iron or steel, but sometimes from #Other metals, other metals, by forging the metal, using tools to hammer, bend, and cut (cf. tinsmith). Blacksmiths produce objects such ...
shop, a wagon shop, and a
feed mill A gristmill (also: grist mill, corn mill, flour mill, feed mill or feedmill) grinds cereal grain into flour and middlings. The term can refer to either the grinding mechanism or the building that holds it. Grist is grain that has been separate ...
. By 1944, the buildings were demolished.


From Prohibition to cheesemaking (1931-1945)

Born in
Stazzema Stazzema is a ''comune'' (municipality) in the Province of Lucca in the Italian region Tuscany, located about northwest of Florence and about northwest of Lucca. History During World War II, the village of Sant'Anna di Stazzema was the site of ...
,
Italy Italy, officially the Italian Republic, is a country in Southern Europe, Southern and Western Europe, Western Europe. It consists of Italian Peninsula, a peninsula that extends into the Mediterranean Sea, with the Alps on its northern land b ...
in 1886, when Celso Viviani was 24 years old he moved from Italy to Sonoma, California, where his brother lived. Viviani worked at a local
quarry A quarry is a type of open-pit mining, open-pit mine in which dimension stone, rock (geology), rock, construction aggregate, riprap, sand, gravel, or slate is excavated from the ground. The operation of quarries is regulated in some juri ...
and managed a
distillery Distillation, also classical distillation, is the process of separating the component substances of a liquid mixture of two or more chemically discrete substances; the separation process is realized by way of the selective boiling of the mixt ...
at Sebastiani Vineyards. When
Prohibition Prohibition is the act or practice of forbidding something by law; more particularly the term refers to the banning of the manufacture, storage (whether in barrels or in bottles), transportation, sale, possession, and consumption of alcoholic b ...
began, the Sebastiani Vineyards stopped producing wine and Viviani started to make cheese at the now defunct Sonoma Mission Creamery. The Sonoma Mission Creamery was founded by Joseph Vella and John Iacono in 1915. While learning to make cheese, Viviani met Joseph Vella's younger brother, Gaetano "Tom" Vella. The two men became friends and decided, after their training was complete, to start their own creamery: Sonoma Valley Creamery in 1931. Sonoma Valley Creamery became one of the first companies in Sonoma Valley to only make cheese. The Creamery was located at a former pre-prohibition brewery in downtown Sonoma. Eventually, the name changed from Sonoma Valley Creamery to Sonoma Valley Cheese Factory and finally, the current incarnation: Sonoma Cheese Factory. In its inaugural year, the Factory had $58,000 in sales. The Factory started making
hard cheese There are many different types of cheese, which can be grouped or classified according to criteria such as: length of fermentation, texture, production method, fat content, animal source of the milk, and country or region of origin. These criter ...
of the Italian variety. They also produced
cottage cheese Cottage cheese is a curdled milk product with a mild flavour and a creamy, heterogeneous, soupy texture, made from skimmed milk. An essential step in the manufacturing process distinguishing cottage cheese from other fresh cheeses is the additio ...
and
cream cheese Cream cheese is a soft, usually mild-tasting fresh cheese made from milk and cream.Oxford English Dictionary Cream cheese is not naturally matured and is meant to be consumed fresh, so it differs from other soft cheeses such as Brie and Neuf ...
. Viviani and Vella expanded production, purchasing a production plant in nearby
Marin County Marin County ( ) is a county located in the northwestern part of the San Francisco Bay Area of the U.S. state of California. As of the 2020 census, the population was 262,231. Its county seat and largest city is San Rafael. Marin County is ac ...
and one in the state of
Oregon Oregon ( , ) is a U.S. state, state in the Pacific Northwest region of the United States. It is a part of the Western U.S., with the Columbia River delineating much of Oregon's northern boundary with Washington (state), Washington, while t ...
. They decided to open a new headquarters in downtown Sonoma in 1944.


Post-war era (1945-1955)

Construction of the Sonoma Cheese Factory started in 1944 and was completed by 1945. The building included areas for retail sales, offices and cheese production. The building was designed by Pietro G. Canali, an Italian-American architect. As the company prepared to open the new facility, Viviani and Vella decided to go their separate ways professionally, with Viviani opening the new facility and Vella eventually founding the Vella Cheese Company at the old Sonoma Valley Creamery building, where the family-owned Vella Cheese Company continues to operate today. During the mid to late 1940s, Sonoma Cheese Factory sold cottage cheese and cream cheese to the
Kraft Foods Kraft Foods Group, Inc. was an American food manufacturing and processing conglomerate (company), conglomerate, split from Kraft Foods Inc. on October 1, 2012, and was headquartered in Chicago, Illinois. It became part of Kraft Heinz on July ...
. Eventually, the lack of easy access to fresh milk, due to dairy farm industrialization, caused the Viviani's to focus strictly on semi-hard cheese. It was during this time when they created Sonoma Jack, their most famous cheese. Celso Viviani died in 1955 and his son, Pete Viviani oversaw full operations.


Late 20th-century (1960-1981)

The Sonoma Cheese Factory struggled in the 1960s due to supply chain challenges regarding dairy production, which almost caused the company to close. Towards the end of the 1960s, Pete Viviani relocated to Mexico with his family to produce powdered milk and cheese. His son, David Viviani, and business partner Fred Harland operated the Factory. The business saw success again with the expansion of a sandwich shop at Sonoma Valley High School and expanded retail operations at the Factory, which included offering local wines, and they implemented a new marketing campaign for Sonoma Jack cheeses. Pete Viviani returned from Mexico in 1971. Cheese production increased as a result of the increase of tourism in Sonoma Valley. In 1981, they released Sonoma Jack Hot Pepper, the first cheese in California that was made with jalapeños and crushed red pepper.


The Sonoma Cheese Factory today

''“If you haven’t been there, go there. It’s a delightful place with a huge variety of excellent cheeses and you can watch the cheese-making through big window.”'' - Michele Anna Jordan, ''
Sonoma West Times and News Sonoma may refer to: * ''Sonoma'' (beetle), a genus of beetles * Sonoma County, California, a county in northern California in the United States ** Sonoma, California, the city for which the county is named ** Sonoma Valley, the region in Sonoma ...
'', 1988
By the end of 1985, David Vivani served as president and Harland oversaw the cheese plant as general manager. Peter Vivani served as vice president of the company. The Sonoma Cheese Factory had annual sales of $5 million and was distributing their cheese nationwide. The company had 50 employees and produced 3 million pounds of Sonoma Jack annually. The following year, the television program ''
Lifestyles of the Rich and Famous ''Lifestyles of the Rich and Famous'' is an American television series that aired in syndication from 1984 to 1995. The show featured the extravagant lifestyles of wealthy entertainers, athletes, socialites and magnates. Cast and crew Th ...
'' shot an episode in Sonoma. The show's host,
Robin Leach Robin Douglas Leach (29 August 1941 – 24 August 2018) was a British-American entertainment reporter and writer from London. After beginning his career as a print journalist, first in Britain and then in the United States, he became best known ...
toured the town with actor Judith Ledford, including sampling cheese with David Vivani at the Sonoma Cheese Factory. In 2001,
listeria ''Listeria'' is a genus of bacteria that acts as an intracellular parasite in mammals. As of 2024, 28 species have been identified. The genus is named in honour of the British pioneer of sterile surgery Joseph Lister. ''Listeria'' species ...
was found in a cheese sample at their production facility in Sonoma California, which stopped production and required production to be relocated to a new facility in Crescent City California. The next year the Viviani's split management of the retail operations to Pete Viviani and David Viviani oversaw cheese production. Monterey Gourmet Foods became an 80% stakeholder in Sonoma Cheese Factory in 2005. Since the majority, if not all, of the cheese was no longer being produced at the Sonoma Cheese Factory site in Sonoma, the facility underwent renovations to focus on retail in 2005. In 2012, the Viviani family re-acquired full ownership of the company. The
Native Sons of the Golden West The Native Sons of the Golden West (NSGW) is a fraternity, fraternal service organization founded in the U.S. state of California in 1875, dedicated to historic preservation and documentation of the state's historic structures and places, the pla ...
placed a plaque on the front exterior of the Sonoma Cheese Factory in 2009 to celebrate the legacy founder Celso Viviani and the Viviani cheese-making family. Pete Viviani died shortly after the dedication in June 2009. In 2020, the Sonoma Cheese Factory sold to Sonoma's Best Hospitality Group. In June 2024, the Sonoma Cheese Factory was sold to Anidel Hospitality.


Cheese

At its inception, the Sonoma Cheese Factory produced Italian-style hard cheeses and fresh cheeses, specifically cottage and cream cheese. Eventually, production shifted towards semi-hard cheeses, including their flagship cheese:
Jack Jack may refer to: Places * Jack, Alabama, US, an unincorporated community * Jack, Missouri, US, an unincorporated community * Jack County, Texas, a county in Texas People and fictional characters * Jack (given name), a male given name, incl ...
. Made from pasteurized cow milk, the Factory's Jack is a semi-hard cheese. They were the first cheese company in California to make a pepper Jack, which uses jalapeño and chili flakes for a spicy flavor. Today, they produce other Jack cheeses including garlic, Mediterranean, habañero, chipotle, pesto, smoked, lavender and a mild
Cheddar cheese Cheddar cheese (or simply cheddar) is a natural cheese that is relatively hard, off-white (or orange if colourings such as annatto are added), and sometimes sharp-tasting. It originates from the English village of Cheddar, Somerset, Cheddar in ...
. In 1987, the Sonoma Cheese Factory became the first California cheesemaker to win a medal in the United States Championship Cheese Contest, winning a gold and a bronze medal for their Sonoma Garlic Jack.


References


Further reading

*Chenel, Laura and Linda Siegfried. ''American country cheese: cooking with America's specialty and farmstead cheeses.'' Addison-Wesley (New York), 1999. *Lynch, Bill. “The Sonoma Cheese Factory Siege of 1973.” ''My Sonoma - Valley of the Moon.'' Page Publishing (New York), 2017. pp 97–100.


External links

* {{Coord, 38.29387, -122.45756, display=title Cheesemakers Cheese retailers Buildings and structures in Sonoma, California 1931 establishments in California