
A small engine is the general term for a wide range of small-displacement, low-powered
internal combustion engine
An internal combustion engine (ICE or IC engine) is a heat engine in which the combustion of a fuel occurs with an oxidizer (usually air) in a combustion chamber that is an integral part of the working fluid flow circuit. In an internal co ...
s used to power
lawn mower
A lawn mower (also known as a mower, grass cutter or lawnmower) is a device utilizing one or more revolving blades (or a reel) to cut a grass surface to an even height. The height of the cut grass may be fixed by the design of the mower, but g ...
s,
generators,
concrete mixer
A concrete mixer (often colloquially called a cement mixer) is a device that homogeneously combines cement, aggregate such as sand or gravel, and water to form concrete. A typical concrete mixer uses a revolving drum to mix the components. For ...
s and many other machines that require independent power sources.
These engines often have simple designs, for example an air-cooled single-cylinder petrol engine with a pull-cord starter, capacitor discharge ignition and a gravity-fed carburettor.
Engines of similar design and displacement are also used in smaller vehicles such as
motorcycle
A motorcycle (motorbike, bike, or trike (if three-wheeled)) is a two or three-wheeled motor vehicle steered by a handlebar. Motorcycle design varies greatly to suit a range of different purposes: long-distance travel, commuting, cruisin ...
s,
motor scooters
A scooter (motor scooter) is a motorcycle with an underbone or step-through frame, a seat, and a platform for the rider's feet, emphasizing comfort and fuel economy. Elements of scooter design were present in some of the earliest motorcycl ...
,
all-terrain vehicle
An all-terrain vehicle (ATV), also known as a light utility vehicle (LUV), a quad bike, or simply a quad, as defined by the American National Standards Institute (ANSI); is a vehicle that travels on low-pressure tires, with a seat that is strad ...
s, and
go-kart
A go-kart, also written as go-cart (often referred to as simply a kart), is a type of sports car, close wheeled car, open-wheel car or quadracycle. Go-karts come in all shapes and forms, from non-motorised models to high-performance racing ...
s.
Characteristics
The engines are small in both physical dimensions and power output, relative to larger
automobile engine
, there were a wide variety of propulsion systems available or potentially available for automobiles and other vehicles. Options included internal combustion engines fueled by petrol, diesel, propane, or natural gas; hybrid vehicles, plug-in hyb ...
s. Power outputs are typically less than . The smallest of all are used in handheld garden machinery, such as
string trimmer
A string trimmer, also known by the portmanteau strimmer and the trademarks Weedwacker, Weed eater and Whipper Snipper. is a garden tool for cutting grass, small weeds, and groundcover. It uses a whirling monofilament line instead of a bla ...
s and
chainsaw
A chainsaw (or chain saw) is a portable gasoline-, electric-, or battery-powered saw that cuts with a set of teeth attached to a rotating chain driven along a guide bar. It is used in activities such as tree felling, limbing, Log bucking, bucki ...
s, which have a
displacement
Displacement may refer to:
Physical sciences
Mathematics and Physics
*Displacement (geometry), is the difference between the final and initial position of a point trajectory (for instance, the center of mass of a moving object). The actual path ...
as small as . Production cost is often a key consideration for small engines, resulting in relatively simple designs (compared with automotive engines, for example).
The most common configuration is a
single-cylinder engine
A single-cylinder engine, sometimes called a thumper, is a piston engine with one cylinder. This engine is often used for motorcycles, motor scooters, go-karts, all-terrain vehicles, radio-controlled vehicles, portable tools and garden machinery ...
s that is
air-cooled
Air-cooled engines rely on the circulation of air directly over heat dissipation fins or hot areas of the engine to cool them in order to keep the engine within operating temperatures. In all combustion engines, a great percentage of the heat ge ...
. The combustion cycle can be either
two-stroke
A two-stroke (or two-stroke cycle) engine is a type of internal combustion engine that completes a power cycle with two strokes (up and down movements) of the piston during one power cycle, this power cycle being completed in one revolution of t ...
(which results in a lighter engine for a given power output) or
four-stroke
A four-stroke (also four-cycle) engine is an internal combustion (IC) engine in which the piston completes four separate strokes while turning the crankshaft. A stroke refers to the full travel of the piston along the cylinder, in either direct ...
(which produce lower levels of
exhaust gas
Exhaust gas or flue gas is emitted as a result of the combustion of fuels such as natural gas, gasoline (petrol), diesel fuel, fuel oil, biodiesel blends, or coal. According to the type of engine, it is discharged into the atmosphere through a ...
emissions). The fuel is usually either
petrol
Gasoline (; ) or petrol (; ) (see ) is a transparent, petroleum-derived flammable liquid that is used primarily as a fuel in most spark-ignited internal combustion engines (also known as petrol engines). It consists mostly of organic c ...
or
diesel
Diesel may refer to:
* Diesel engine, an internal combustion engine where ignition is caused by compression
* Diesel fuel, a liquid fuel used in diesel engines
* Diesel locomotive, a railway locomotive in which the prime mover is a diesel engine ...
.
In 1973, a small
Wankel
Wankel may refer to:
* Wankel engine, a type of internal combustion engine using an eccentric rotary design instead of reciprocating pistons
* Wankel AG, a German company that produces Wankel engines for ultralight aircraft and racing cars
People ...
(rotary) engine manufactured by NSU was used in a lawn mower.
Design
Electrical system
When a manual starter system is used (such as a
recoil start
Rope start (also called pull start or ''rewind start'') is a method of starting an internal combustion engine, usually on small machines, such as lawn mowers, chainsaws, ultralight aircraft, small outboard motors and portable engine-generators ...
er with a pull-cord), only a basic electrical system is required, since the system's only purpose was to power the spark plug. Older engines used a
magneto
A magneto is an electrical generator that uses permanent magnets to produce periodic pulses of alternating current. Unlike a dynamo, a magneto does not contain a commutator to produce direct current. It is categorized as a form of alternator, ...
to achieve this, while newer engines often use a
capacitor discharge ignition
Capacitor discharge ignition (CDI) or thyristor ignition is a type of automotive electronic ignition system which is widely used in outboard motors, motorcycles, lawn mowers, chainsaws, small engines, turbine-powered aircraft, and some cars. It ...
(CDI) system with an ignition coil. These systems do not require a battery or charging system.
Before the invention of the recoil starter, a notched pulley was attached to the engine's
flywheel
A flywheel is a mechanical device which uses the conservation of angular momentum to store rotational energy; a form of kinetic energy proportional to the product of its moment of inertia and the square of its rotational speed. In particular, assu ...
; the operator would manually wind a rope around the pulley then jerk the rope to rotate the engine so that it would start. Following the introduction of the
sprag clutch
A sprag clutch is a one-way freewheel clutch. It resembles a roller bearing but, instead of cylindrical rollers, non-revolving asymmetric figure-eight shaped sprags, or other elements allowing single direction rotation, are used. When the unit ...
in the 1960s, the "impulse" or "wind-up" starter was popular for a brief period. These used a heavy spring which the operator placed under tension using a rotating crank handle. However, these systems were potentially dangerous as it was possible to leave the starter wound up and ready to start the engine unintentionally, even long after the crank was wound up.
Electric starting, which has become more common over time, requires a more complex electrical system. These engines also require a
starter motor
A starter (also self-starter, cranking motor, or starter motor) is a device used to rotate (crank) an internal-combustion engine so as to initiate the engine's operation under its own power. Starters can be electric, pneumatic, or hydrauli ...
, a battery to power it and an
alternator
An alternator is an electrical generator that converts mechanical energy to electrical energy in the form of alternating current. For reasons of cost and simplicity, most alternators use a rotating magnetic field with a stationary armature.G ...
to keep a battery charged.
Fuel system
Petrol engines often use simple fuel systems consisting of a float-type
carburetor
A carburetor (also spelled carburettor) is a device used by an internal combustion engine to control and mix air and fuel entering the engine. The primary method of adding fuel to the intake air is through the venturi tube in the main meter ...
with a fuel tank located above it (so that the fuel is delivered by gravity, avoiding the need for a
fuel pump
A fuel pump is a component in motor vehicles that transfers liquid from the fuel tank to the carburetor or fuel injector of the internal combustion engine.
Carbureted engines often use low pressure mechanical pumps that are mounted outside the ...
). Sometimes, the fuel tank is located below the carburettor and fuel is delivered using engine vacuum or crankcase pressure pulsations.
Diesel engines use
fuel injection
Fuel injection is the introduction of fuel in an internal combustion engine, most commonly automotive engines, by the means of an injector. This article focuses on fuel injection in reciprocating piston and Wankel rotary engines.
All com ...
.
Governor
Most small engines use a
governor
A governor is an administrative leader and head of a polity or political region, ranking under the head of state and in some cases, such as governors-general, as the head of state's official representative. Depending on the type of political ...
to maintain a constant engine speed under varying loads. Some engines also have a mechanism for the user to adjust the engine speed. Rather than directly controlling the opening of the carburetor
throttle
A throttle is the mechanism by which fluid flow is managed by constriction or obstruction.
An engine's power can be increased or decreased by the restriction of inlet gases (by the use of a throttle), but usually decreased. The term ''throttle'' ...
, this is usually achieved by adjusting the governor, which in turn regulates the engine speed higher or lower.
Valvetrain
The most common design is an
overhead valve
An overhead valve (OHV) engine, sometimes called a ''pushrod engine'', is a piston engine whose valves are located in the cylinder head above the combustion chamber. This contrasts with earlier flathead engines, where the valves were located be ...
configuration, as used by the
Honda GX range since the 1980s for example.
A
sidevalve
A flathead engine, also known as a sidevalve engine''American Rodder'', 6/94, pp.45 & 93. or valve-in-block engine is an internal combustion engine with its poppet valves contained within the engine block, instead of in the cylinder head, as ...
configuration is used instead by some engines, owing to its simplicity for both manufacture and basic maintenance. Some engines in recent years, for example the Honda GC series, now use an
overhead cam
An overhead camshaft (OHC) engine is a piston engine where the camshaft is located in the cylinder head above the combustion chamber. This contrasts with earlier overhead valve engines (OHV), where the camshaft is located below the combustion ch ...
configuration.
Crankshaft
Small engines can have the
crankshaft oriented either horizontally or vertically, according to the intended application. Vertical axis engines were originally developed for rotary lawnmowers, but the size of this large market has encouraged a supply of cheap engines and they are now also used for other purposes such as generators.
Manufacturers
The four largest manufacturers of small engines for power equipment in 2019 were
Briggs & Stratton
Briggs & Stratton Corporation is an American manufacturer of gasoline engines with headquarters in Wauwatosa, Wisconsin.
Engine production averages 10 million units per year as of April 2015. The company reports that it has 13 large facilit ...
,
Honda
is a Japanese public multinational conglomerate manufacturer of automobiles, motorcycles, and power equipment, headquartered in Minato, Tokyo, Japan.
Honda has been the world's largest motorcycle manufacturer since 1959, reaching a producti ...
,