Segmental Concrete Bridge
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A segmental bridge is a
bridge A bridge is a structure built to Span (engineering), span a physical obstacle (such as a body of water, valley, road, or railway) without blocking the path underneath. It is constructed for the purpose of providing passage over the obstacle, whi ...
built in short sections (called segments), i.e., one piece at a time, as opposed to traditional methods that build a bridge in very large sections. The bridge is made of
concrete Concrete is a composite material composed of aggregate bound together with a fluid cement that cures to a solid over time. It is the second-most-used substance (after water), the most–widely used building material, and the most-manufactur ...
that is either cast-in-place (constructed fully in its final location) or
precast concrete Precast concrete is a construction product produced by casting concrete in a reusable molding (process), mold or "form" which is then cured in a controlled environment, transported to the construction site and maneuvered into place; examples i ...
(built at another location and then transported to their final location for placement in the full structure). These bridges are very economical for long spans (more than ), especially when access to the construction site is restricted. They are also chosen for their aesthetic appeal.


History

The first cantilevered segmental cast-in-place concrete bridge, built in 1930, was across Rio do Peixe in the state of Santa Catarina of
Brazil Brazil, officially the Federative Republic of Brazil, is the largest country in South America. It is the world's List of countries and dependencies by area, fifth-largest country by area and the List of countries and dependencies by population ...
. It was followed in 1951 by the
prestressed concrete Prestressed concrete is a form of concrete used in construction. It is substantially prestressed (Compression (physics), compressed) during production, in a manner that strengthens it against tensile forces which will exist when in service. Post-t ...
bridge across the
Lahn River The Lahn () is a , right (or eastern) tributary of the Rhine in Germany. Its course passes through the federal states of North Rhine-Westphalia (23.0 km), Hesse (165.6 km), and Rhineland-Palatinate (57.0 km). It has its source ...
in , the first of many cantilevered bridges designed by . The first prestressed concrete bridge, assembled by several precast elements, was the across the river Marne in
France France, officially the French Republic, is a country located primarily in Western Europe. Overseas France, Its overseas regions and territories include French Guiana in South America, Saint Pierre and Miquelon in the Atlantic Ocean#North Atlan ...
, built according to the design by Eugène Freyssinet and commenced in 1940, but due to the war, completed only in 1946.


Construction

The sequence of construction is similar to traditional concrete bridge building, i.e., build the support towers (columns), build the temporary
falsework Falsework consists of temporary structures used in construction to support a permanent structure until its construction is sufficiently advanced to support itself. For arches, this is specifically called centering. Falsework includes temporary ...
, build the deck, perform finish work. The principal differences are as follows: # The support towers may be built segmentally. Often this is accomplished using "slip-form" construction, where the falsework moves (slips) upward following sequential concrete "pours." The falsework uses the newly constructed concrete as the basis for moving upward. # After the towers are built, a superstructure is built atop the towers. This superstructure serves as the "launching" point for building the deck. (The deck is often built in both directions away from the tower, simultaneously.) # The deck is now constructed sequentially, beginning at the tower, one section at a time. This process is usually accomplished using a self propelled bridge layer that hoists the bridge section into place. #*In cast-in-place bridges, the falsework is connected to the previously installed concrete and allowed to cantilever freely. Next, the permanent reinforcing steel and supports are installed. Finally, the concrete is placed and cured, freeing the falsework to be moved. #* In pre-cast bridges, the concrete segment is constructed on the ground, and then transported and hoisted into place. As the new segment is suspended in place by the crane, workers install steel reinforcing that attaches the new segment to preceding segments. Each segment of the bridge is designed to accept connections from both preceding and succeeding segments. # The process in step 3 is repeated until the span is completed.


Notable examples

*
Senator William V. Roth Jr. Bridge The Senator William V. Roth Jr. Bridge (originally the Chesapeake & Delaware Canal Bridge and also referred to as the Roth Bridge) is a concrete and steel cable-stayed bridge that spans the Chesapeake & Delaware Canal near St. Georges, Delaware ...
in
Delaware Delaware ( ) is a U.S. state, state in the Mid-Atlantic (United States), Mid-Atlantic and South Atlantic states, South Atlantic regions of the United States. It borders Maryland to its south and west, Pennsylvania to its north, New Jersey ...
is a
cable-stayed bridge A cable-stayed bridge has one or more ''towers'' (or ''pylons''), from which wire rope, cables support the bridge deck. A distinctive feature are the cables or wikt:stay#Etymology 3, stays, which run directly from the tower to the deck, norm ...
using precast concrete segments for the approach and center spans *
Vancouver SkyTrain SkyTrain is the medium-capacity rapid transit system serving the Metro Vancouver region in British Columbia, Canada. SkyTrain has of track and uses fully automated trains on grade-separated tracks running on underground and elevated guidewa ...
's
Millennium Line The Millennium Line is the second line of the SkyTrain rapid transit system in the Metro Vancouver region of British Columbia, Canada. The line is owned and operated by BC Rapid Transit Company, a subsidiary of TransLink, and links the cities ...
as well as the elevated portion of the
Canada Line The Canada Line is a rapid transit line in Greater Vancouver, British Columbia, Canada, that is part of the SkyTrain (Vancouver), SkyTrain system. The line is owned by TransLink (British Columbia), TransLink and InTransitBC and is operated by SN ...
* Linn Cove Viaduct in the
Blue Ridge Mountains The Blue Ridge Mountains are a Physiographic regions of the United States, physiographic province of the larger Appalachian Highlands range. The mountain range is located in the Eastern United States and extends 550 miles southwest from southern ...
,
North Carolina North Carolina ( ) is a U.S. state, state in the Southeastern United States, Southeastern region of the United States. It is bordered by Virginia to the north, the Atlantic Ocean to the east, South Carolina to the south, Georgia (U.S. stat ...
(precast) * Manwel Dimech Bridge in
St. Julian's Saint Julian's () is a town in the Eastern Region of Malta. As of 2020, its registered number of inhabitants stands at 13,792. It is situated along the coast, north of the country's capital, Valletta. It is known for tourism-oriented businesse ...
( San Ġiljan),
Malta Malta, officially the Republic of Malta, is an island country in Southern Europe located in the Mediterranean Sea, between Sicily and North Africa. It consists of an archipelago south of Italy, east of Tunisia, and north of Libya. The two ...
. This bridge connects the two parts of Regional Road and pass over Għomar Valley. *
Seven Mile Bridge The Seven Mile Bridge is a bridge in the Florida Keys, in Monroe County, Florida, United States. It connects Knight's Key (part of the city of Marathon, Florida) in the Middle Keys to Little Duck Key in the Lower Keys. Among the longest br ...
in the
Florida Keys The Florida Keys are a coral island, coral cay archipelago off the southern coast of Florida, forming the southernmost part of the continental United States. They begin at the southeastern coast of the Florida peninsula, about south of Miami a ...
(precast) *The
Interstate H-3 Interstate H-3 (H-3) is an Interstate Highway located entirely within the US state of Hawaii on the island of Oʻahu. H-3 is also known as the John A. Burns Freeway, after the second governor of Hawaii. It crosses the Koʻolau Range a ...
viaducts through the Ko'olau Mountains,
Oahu Oahu (, , sometimes written Oahu) is the third-largest and most populated island of the Hawaiian Islands and of the U.S. state of Hawaii. The state capital, Honolulu, is on Oahu's southeast coast. The island of Oahu and the uninhabited Northwe ...
,
Hawaii Hawaii ( ; ) is an island U.S. state, state of the United States, in the Pacific Ocean about southwest of the U.S. mainland. One of the two Non-contiguous United States, non-contiguous U.S. states (along with Alaska), it is the only sta ...
(CIP Segmental) *The new
Pennsylvania Turnpike The Pennsylvania Turnpike, sometimes shortened to Penna Turnpike or PA Turnpike, is a controlled-access toll road which is operated by the Pennsylvania Turnpike Commission (PTC) in Pennsylvania. It runs for across the southern part of the st ...
( I-76) bridges over the
Susquehanna River The Susquehanna River ( ; Unami language, Lenape: ) is a major river located in the Mid-Atlantic (United States), Mid-Atlantic region of the United States, crossing three lower Northeastern United States, Northeast states (New York, Pennsylvani ...
south of
Harrisburg, Pennsylvania Harrisburg ( ; ) is the capital city of the U.S. commonwealth of Pennsylvania and the seat of Dauphin County. With a population of 50,099 as of 2020, Harrisburg is the ninth-most populous city in Pennsylvania. It is the larger of the two pr ...
(precast) *The
Eastern span replacement of the San Francisco-Oakland Bay Bridge Eastern or Easterns may refer to: Transportation Airlines *China Eastern Airlines, a current Chinese airline based in Shanghai * Eastern Air, former name of Zambia Skyways *Eastern Air Lines, a defunct American airline that operated from 192 ...
viaduct (precast) *The Benicia-Martinez Bridge (northbound span) between
Benicia Benicia ( , ) is a city in Solano County, California, located on the north bank of the Carquinez Strait in the North Bay region of the San Francisco Bay Area. It served as the capital of California for nearly thirteen months from 1853 to 1854. ...
and Martinez, CA (CIP Segmental) *The Four Bears Bridge over the
Missouri River The Missouri River is a river in the Central United States, Central and Mountain states, Mountain West regions of the United States. The nation's longest, it rises in the eastern Centennial Mountains of the Bitterroot Range of the Rocky Moun ...
in
North Dakota North Dakota ( ) is a U.S. state in the Upper Midwest, named after the indigenous Dakota people, Dakota and Sioux peoples. It is bordered by the Canadian provinces of Saskatchewan and Manitoba to the north and by the U.S. states of Minneso ...
utilizes precast concrete segments, erected with the balanced cantilever method (precast) *The
High Five Interchange The High Five Interchange is one of the first five-level stack interchanges built in Dallas, Texas. Located at the junction of the Lyndon B. Johnson Freeway ( Interstate 635, or I-635) and the Central Expressway ( U.S. Highway 75, or ...
connecting US-75 and I-635 in
Dallas Dallas () is a city in the U.S. state of Texas and the most populous city in the Dallas–Fort Worth metroplex, the List of Texas metropolitan areas, most populous metropolitan area in Texas and the Metropolitan statistical area, fourth-most ...
, TX (precast) *The AirTrain linking NY's
John F. Kennedy International Airport John F. Kennedy International Airport is a major international airport serving New York City and its metropolitan area. JFK Airport is located on the southwestern shore of Long Island, in Queens, New York City, bordering Jamaica Bay. It is ...
with the Jamaica Transit Center *The ramps leading between the Brooklyn Queens Expressway (NY
I-278 Interstate 278 (I-278) is an auxiliary Interstate Highway in New Jersey and New York in the United States. The road runs from US Route 1/9 (US 1/9) in Linden, New Jersey, northeast to the Bruckner Interchange in the New Yo ...
) and the
Williamsburg Bridge The Williamsburg Bridge is a suspension bridge across the East River in New York City, connecting the Lower East Side of Manhattan with the Williamsburg neighborhood of Brooklyn. Originally known as the East River Bridge, the Williamsburg Brid ...
(connecting to
Manhattan Manhattan ( ) is the most densely populated and geographically smallest of the Boroughs of New York City, five boroughs of New York City. Coextensive with New York County, Manhattan is the County statistics of the United States#Smallest, larg ...
) *The elevated sections of the
Delhi Metro The Delhi Metro is a rapid transit system that serves Delhi and the adjoining satellite cities of Faridabad, Gurugram, Noida, Bahadurgarh, and Ballabhgarh in the National Capital Region (India), National Capital Region of India. The system cons ...
*The elevated sections of the
Dubai Metro The Dubai Metro () is a rapid transit system in the city of Dubai, United Arab Emirates. The metro system consists of a network of two main lines: the Red Line and the Green Line. A third line, the Blue Line, is scheduled to open in 2029. Du ...
*The
I-35W Saint Anthony Falls Bridge The I-35W Saint Anthony Falls Bridge crosses the Mississippi River one-half mile (875 m) downstream from the Saint Anthony Falls in Minneapolis, Minnesota in the U.S., carrying north–south traffic on Interstate 35W. The ten-lane bridge repl ...
in
Minneapolis Minneapolis is a city in Hennepin County, Minnesota, United States, and its county seat. With a population of 429,954 as of the 2020 United States census, 2020 census, it is the state's List of cities in Minnesota, most populous city. Locat ...
, MN, is notable primarily for the bridge it replaced:
I-35W Mississippi River bridge The I-35W Mississippi River bridge (officially known as Bridge 9340) was an eight-lane, steel truss arch bridge that carried Interstate 35W across the Mississippi River one-half mile (875 m) downstream from the Saint Anthony Falls in Minneap ...
which collapsed on August 1, 2007 *The Veterans' Glass City Skyway in Toledo, OH *Canada's
Confederation Bridge The Confederation Bridge () is a box girder bridge carrying the Trans-Canada Highway across the Abegweit Passage of the Northumberland Strait, linking the province of Prince Edward Island with the mainland province of New Brunswick. Opened ...
linking the provinces of
Prince Edward Island Prince Edward Island is an island Provinces and territories of Canada, province of Canada. While it is the smallest province by land area and population, it is the most densely populated. The island has several nicknames: "Garden of the Gulf", ...
and
New Brunswick New Brunswick is a Provinces and Territories of Canada, province of Canada, bordering Quebec to the north, Nova Scotia to the east, the Gulf of Saint Lawrence to the northeast, the Bay of Fundy to the southeast, and the U.S. state of Maine to ...
* Bridge over River Kosi between
Saharsa Saharsa is a city and municipal corporation in the Saharsa District in the eastern part of the state of Bihar, India. It is situated near the eastern banks of the Kosi River. It serves as the administrative headquarters for the Saharsa District ...
and
Darbhanga Darbhanga is the fifth largest city and municipal corporation in the state of Bihar in India, and is considered an important city in North Bihar. It serves as the headquarters of the Darbhanga district and the Darbhanga division. Darbhanga ...
in
Bihar Bihar ( ) is a states and union territories of India, state in Eastern India. It is the list of states and union territories of India by population, second largest state by population, the List of states and union territories of India by are ...
, IndiaTwo kilometer span bridge over the River Kosi in Bihar, India : http://www.spsc.co.in/Ongoing-Projects.aspx * Zilwaukee Bridge crossing the
Saginaw River The Saginaw River is a U.S. Geological Survey. National Hydrography Dataset high-resolution flowline dataThe National Map accessed November 7, 2011 river in the U.S. state of Michigan. It is formed by the confluence of the Tittabawassee River, ...
on
I-75 Interstate 75 (I-75) is a major north–south Interstate Highway System, Interstate Highway in the Great Lakes region, Great Lakes and Southeastern United States, Southeastern regions of the United States. As with most Interstates that end ...
north of Saginaw in Zilwaukee,
Michigan Michigan ( ) is a peninsular U.S. state, state in the Great Lakes region, Great Lakes region of the Upper Midwest, Upper Midwestern United States. It shares water and land boundaries with Minnesota to the northwest, Wisconsin to the west, ...
* The Pitkins Curve bridge on
California State Route 1 State Route 1 (SR 1) is a major north–south state highway A state highway, state road, or state route (and the equivalent provincial highway, provincial road, or provincial route) is usually a road that is either Route number, ...
near
Big Sur Big Sur () is a rugged and mountainous section of the Central Coast (California), Central Coast of the U.S. state of California, between Carmel Highlands and San Simeon, where the Santa Lucia Range, Santa Lucia Mountains rise abruptly from th ...
is a CIP segmental bridge bypassing a rock-slide portion of a scenic motorway *Portions of the Interstate 4 – Selmon Expressway Connector in
Tampa, Florida Tampa ( ) is a city on the Gulf Coast of the United States, Gulf Coast of the U.S. state of Florida. Tampa's borders include the north shore of Tampa Bay and the east shore of Old Tampa Bay. Tampa is the largest city in the Tampa Bay area and t ...
*The Atal Setu bridge in Goa is a
cable-stayed bridge A cable-stayed bridge has one or more ''towers'' (or ''pylons''), from which wire rope, cables support the bridge deck. A distinctive feature are the cables or wikt:stay#Etymology 3, stays, which run directly from the tower to the deck, norm ...
which used the Segmental bridge construction from start to end crossing the
Mandovi River The Mandovi (International Phonetic Alphabet, IPA: ) or Mahadayi (International Phonetic Alphabet, IPA: ), formerly known as the Rio de Goa, is a river described as the lifeline of the Indian state of Goa. The Mandovi and the Zuari River, Zua ...
*The Cline Avenue Toll Bridge in East Chicago Indiana


References


Further reading

# LoBuono, J. (2005). "Assembly required-The instructions for building New Jersey’s first segmental bridge." Chicago, Illinois: GoBridges.com. September/October. Published October 18, 2005 at https://web.archive.org/web/20071014060418/http://www.gobridges.com/article.asp?id=770 # (2006) "Design & Construction of Ngong Shuen Chau Viaduct" International Conference on Bridge Engineering – Challenges in the 21st Century, Hong Kong, 1 ~ 3 November 2006 http://www.ywlgroup.com/Articles.html #


Related sites


Federal Highway Administration
*http://www.asbi-assoc.org/ *http://www.figgbridge.com/ *http://www.finleyengineeringgroup.com/index.cfm/home *http://www.mcnarybergeron.com/ *http://www.pbworld.com/news_events/publications/network/issue_57/57_03_murilloj_briefhistoryseg.asp *http://www.pbworld.com/news_events/publications/network/issue_28/28_16_wahlp_constructionsequence.asp *http://www.polito.it/creepanalysis {{Bridge footer Bridges by structural type