gehlenite,
akermanite and various calcium silicates and calcium aluminates identical to those found in
Portland cement
Portland cement is the most common type of cement in general use around the world as a basic ingredient of concrete, mortar (masonry), mortar, stucco, and non-specialty grout. It was developed from other types of hydraulic lime in England in th ...
can be identified in Ca-rich fly ashes.
The
mercury content can reach , but is generally included in the range 0.01–1 ppm for bituminous coal.
The concentrations of other trace elements vary as well according to the kind of coal combusted to form it.
Classification
Two classes of fly ash are defined by
American Society for Testing and Materials
American(s) may refer to:
* American, something of, from, or related to the United States of America, commonly known as the "United States" or "America"
** Americans, citizens and nationals of the United States of America
** American ancestry, p ...
(ASTM) C618: Class F fly ash and Class C fly ash. The chief difference between these classes is the amount of calcium, silica, alumina, and iron content in the ash. The chemical properties of the fly ash are largely influenced by the chemical content of the coal burned (i.e.,
anthracite,
bituminous
Bitumen ( , ) is an immensely viscous constituent of petroleum. Depending on its exact composition, it can be a sticky, black liquid or an apparently solid mass that behaves as a liquid over very large time scales. In American English, the m ...
, and
lignite).
Not all fly ashes meet ASTM C618 requirements, although depending on the application, this may not be necessary. Fly ash used as a cement replacement must meet strict construction standards, but no standard environmental regulations have been established in the United States. Seventy-five percent of the fly ash must have a
fineness
The fineness of a precious metal object (coin, bar, jewelry, etc.) represents the weight of ''fine metal'' therein, in proportion to the total weight which includes alloying base metals and any impurities. Alloy metals are added to increase hard ...
of 45 μm or less, and have a
carbon
Carbon () is a chemical element; it has chemical symbol, symbol C and atomic number 6. It is nonmetallic and tetravalence, tetravalent—meaning that its atoms are able to form up to four covalent bonds due to its valence shell exhibiting 4 ...
content, measured by the
loss on ignition (LOI), of less than 4%. In the US, LOI must be under 6%. The particle size distribution of raw fly ash tends to fluctuate constantly, due to changing performance of the coal mills and the boiler performance. This makes it necessary that, if fly ash is used in an optimal way to replace cement in concrete production, it must be processed using
beneficiation methods like mechanical air classification. But if fly ash is used as a filler to replace sand in concrete production, unbeneficiated fly ash with higher LOI can be also used. Especially important is the ongoing quality verification. This is mainly expressed by quality control seals like the
Bureau of Indian Standards mark or the DCL mark of the Dubai Municipality.
* Class "F": The burning of harder, older anthracite and bituminous coal typically produces Class F fly ash. This fly ash is
pozzolanic in nature, and contains less than 7%
lime (CaO). Possessing pozzolanic properties, the glassy silica and alumina of Class F fly ash requires a cementing agent, such as Portland cement, quicklime, or hydrated lime—mixed with water to react and produce cementitious compounds. Alternatively, adding a chemical activator such as
sodium silicate (water glass) to a Class F ash can form a
geopolymer.
* Class "C": Fly ash produced from the burning of younger lignite or sub-bituminous coal, in addition to having pozzolanic properties, also has some self-cementing properties. In the presence of water, Class C fly ash hardens and gets stronger over time. Class C fly ash generally contains more than 20% lime (CaO). Unlike Class F, self-cementing Class C fly ash does not require an activator. Alkali and
sulfate () contents are generally higher in Class C fly ashes. At least one US manufacturer has announced a
fly ash brick containing up to 50% Class C fly ash. Testing shows bricks meet or exceed the performance standards listed in
ASTM
ASTM International, formerly known as American Society for Testing and Materials, is a standards organization that develops and publishes voluntary consensus technical international standards for a wide range of materials, products, systems and s ...
C 216 for conventional clay brick. It is also within the allowable shrinkage limits for concrete brick in ASTM C 55, Standard Specification for Concrete Building Brick. It is estimated that the production method used in fly ash bricks will reduce the embodied energy of masonry construction by up to 90%. Bricks and pavers were expected to be available in commercial quantities before the end of 2009.
Disposal and market sources
In the past, fly ash produced from coal combustion was simply entrained in
flue gases and dispersed into the atmosphere. This created environmental and health concerns that prompted laws in heavily industrialized countries like the United States that have reduced fly ash emissions to less than 1% of ash produced.
Worldwide, more than 65% of fly ash produced from coal power stations is disposed of in
landfill
A landfill is a site for the disposal of waste materials. It is the oldest and most common form of waste disposal, although the systematic burial of waste with daily, intermediate and final covers only began in the 1940s. In the past, waste was ...
s and
ash ponds.
Ash that is stored or deposited outdoors can eventually
leach toxic compounds into underground water aquifers. For this reason, much of the current debate around fly ash disposal revolves around creating specially lined landfills that prevent the chemical compounds from being leached into the ground water and local ecosystems.
Since coal was the dominant energy source in the United States for many decades, power companies often located their coal plants near metropolitan areas. Compounding the environmental issues, the coal plants need significant amounts of water to operate their boilers, leading coal plants (and later their fly ash storage basins) to be located near metropolitan areas and near rivers and lakes which are often used as drinking supplies by nearby cities. Many of those fly ash basins were unlined and also at great risk of spilling and flooding from nearby rivers and lakes. For example,
Duke Energy in
North Carolina
North Carolina ( ) is a U.S. state, state in the Southeastern United States, Southeastern region of the United States. It is bordered by Virginia to the north, the Atlantic Ocean to the east, South Carolina to the south, Georgia (U.S. stat ...
has been involved in several major lawsuits related to its coal ash storage and spills into the leakage of ash into the water basin.
The recycling of fly ash has become an increasing concern in recent years due to increasing landfill costs and current interest in
sustainable development
Sustainable development is an approach to growth and Human development (economics), human development that aims to meet the needs of the present without compromising the ability of future generations to meet their own needs.United Nations General ...
. , coal-fired power plants in the US reported producing of fly ash, of which were reused in various applications. Environmental benefits to recycling fly ash includes reducing the demand for virgin materials that would need
quarry
A quarry is a type of open-pit mining, open-pit mine in which dimension stone, rock (geology), rock, construction aggregate, riprap, sand, gravel, or slate is excavated from the ground. The operation of quarries is regulated in some juri ...
ing and cheap substitution for materials such as
Portland cement
Portland cement is the most common type of cement in general use around the world as a basic ingredient of concrete, mortar (masonry), mortar, stucco, and non-specialty grout. It was developed from other types of hydraulic lime in England in th ...
.
Reuse
About 52 percent of CCPs in the U.S. were recycled for "beneficial uses" in 2019, according to the American Coal Ash Association. In Australia about 47% of coal ash was recycled in 2020. The chief benefit of recycling is to stabilize the environmentally harmful components of the CCPs such as arsenic, beryllium, boron, cadmium, chromium, chromium VI, cobalt, lead, manganese, mercury, molybdenum, selenium, strontium, thallium, and vanadium, along with
dioxins and
polycyclic aromatic hydrocarbon
A Polycyclic aromatic hydrocarbon (PAH) is any member of a class of organic compounds that is composed of multiple fused aromatic rings. Most are produced by the incomplete combustion of organic matter— by engine exhaust fumes, tobacco, incine ...
s.
There is no US governmental registration or labelling of fly ash utilization in the different sectors of the economy – industry, infrastructures and agriculture. Fly ash utilization survey data, acknowledged as incomplete, are published annually by the American Coal Ash Association.
Coal ash uses include (approximately in order of decreasing importance):
*
Concrete
Concrete is a composite material composed of aggregate bound together with a fluid cement that cures to a solid over time. It is the second-most-used substance (after water), the most–widely used building material, and the most-manufactur ...
production, as a substitute material for Portland cement, sand.
* Corrosion control in
reinforced concrete
Reinforced concrete, also called ferroconcrete or ferro-concrete, is a composite material in which concrete's relatively low tensile strength and ductility are compensated for by the inclusion of reinforcement having higher tensile strength or ...
(RC) structures
* Fly-ash pellets which can replace normal aggregate in concrete mixture.
*
Embankments and other structural fills (usually for road construction)
*
Grout and
Flowable fill production
* Waste stabilization and solidification
*
Cement clinker production (as a substitute material for clay)
*
Mine reclamation
Mine reclamation is the process of modifying land that has been mined to restore it to an ecologically functional or economically usable state. Although the process of mine reclamation occurs once mining is complete, the planning of mine recl ...
* Stabilization of
soft soils
*
Road subbase construction
* As
aggregate substitute material (e.g. for brick production)
* Mineral filler in
asphaltic concrete
* Agricultural uses: soil amendment, fertilizer, cattle feeders, soil stabilization in stock feed yards, and agricultural stakes
* Loose application on rivers to melt ice
* Loose application on roads and parking lots for ice control
Other applications include
cosmetics
Cosmetics are substances that are intended for application to the body for cleansing, beautifying, promoting attractiveness, or altering appearance. They are mixtures of chemical compounds derived from either Natural product, natural source ...
,
toothpaste
Toothpaste is a paste or gel dentifrice that is used with a toothbrush to clean and maintain the aesthetics of Human tooth, teeth. Toothpaste is used to promote oral hygiene: it is an abrasive that aids in removing dental plaque and food from th ...
, kitchen counter tops, floor and ceiling tiles,
bowling balls, flotation devices,
stucco
Stucco or render is a construction material made of aggregates, a binder, and water. Stucco is applied wet and hardens to a very dense solid. It is used as a decorative coating for walls and ceilings, exterior walls, and as a sculptural and ...
, utensils, tool handles, picture frames, auto bodies and
boat hulls, cellular concrete,
geopolymers
A geopolymer is an Inorganic compound, inorganic, often ceramic-like material, that forms a stable, Covalent bond, covalently bonded, Non-crystalline solid, non-crystalline to Crystallization of polymers, semi-crystalline network through the reac ...
,
roof tiles
Roof tiles are overlapping tiles designed mainly to keep out precipitation such as rain or snow, and are traditionally made from locally available materials such as clay or slate. Later tiles have been made from materials such as concrete, glass ...
, roofing granules, decking,
fireplace mantles,
cinder block
A concrete block, also known as a cinder block in North American English, breeze block in British English, or concrete masonry unit (CMU), or by #Naming, various other terms, is a standard-size rectangular block used in building constructio ...
,
PVC pipe,
structural insulated panels, house siding and trim, running tracks, blasting grit, recycled
plastic lumber, utility poles and crossarms,
railway sleepers, highway
noise barrier
A noise barrier (also called a soundwall, noise wall, sound berm, sound barrier, or acoustical barrier) is an exterior structure designed to protect inhabitants of sensitive land use areas from noise pollution. Noise barriers are the most effecti ...
s,
marine pilings, doors, window frames, scaffolding, sign posts, crypts, columns, railroad ties, vinyl flooring, paving stones, shower stalls, garage doors, park benches, landscape timbers, planters, pallet blocks, molding, mail boxes,
artificial reef
An artificial reef (AR) is a human-created freshwater or marine benthic structure.
Typically built in areas with a generally featureless bottom to promote Marine biology#Reefs, marine life, it may be intended to control #Erosion prevention, erosio ...
, binding agent, paints and undercoatings,
metal castings, and filler in wood and plastic products.
Portland cement
Owing to its pozzolanic properties, fly ash is used as a replacement for
Portland cement
Portland cement is the most common type of cement in general use around the world as a basic ingredient of concrete, mortar (masonry), mortar, stucco, and non-specialty grout. It was developed from other types of hydraulic lime in England in th ...
in
concrete
Concrete is a composite material composed of aggregate bound together with a fluid cement that cures to a solid over time. It is the second-most-used substance (after water), the most–widely used building material, and the most-manufactur ...
.
The use of fly ash as a pozzolanic ingredient was recognized as early as 1914, although the earliest noteworthy study of its use was in 1937.
Roman structures such as
aqueducts or the
Pantheon in Rome used volcanic ash or
pozzolana
Pozzolana or pozzuolana ( , ), also known as pozzolanic ash (), is a natural siliceous or siliceous- aluminous material which reacts with calcium hydroxide in the presence of water at room temperature (cf. pozzolanic reaction). In this reaction ...
(which possesses similar properties to fly ash) as
pozzolan in their concrete.
As pozzolan greatly improves the strength and durability of concrete, the use of ash is a key factor in their preservation.
Use of fly ash as a partial replacement for Portland cement is particularly suitable but not limited to Class C fly ashes. Class "F" fly ashes can have volatile effects on the entrained air content of concrete, causing reduced resistance to freeze/thaw damage. Fly ash often replaces up to 30% by mass of Portland cement, but can be used in higher dosages in certain applications. In some cases, fly ash can add to the concrete's final strength and increase its chemical resistance and durability.
Fly ash can significantly improve the workability of concrete. Recently, techniques have been developed to replace partial cement with high-volume fly ash (50% cement replacement). For roller-compacted concrete (RCC)
sed in dam construction replacement values of 70% have been achieved with processed fly ash at the Ghatghar dam project in Maharashtra, India. Due to the spherical shape of fly ash particles, it can increase workability of cement while reducing water demand.
Proponents of fly ash claim that replacing Portland cement with fly ash reduces the
greenhouse gas
Greenhouse gases (GHGs) are the gases in the atmosphere that raise the surface temperature of planets such as the Earth. Unlike other gases, greenhouse gases absorb the radiations that a planet emits, resulting in the greenhouse effect. T ...
"footprint" of concrete, as the production of one ton of Portland cement generates approximately one ton of
CO2, compared to no CO
2 generated with fly ash. New fly ash production, i.e., the burning of coal, produces approximately 20 to 30 tons of CO
2 per ton of fly ash. Since the worldwide production of Portland cement is expected to reach nearly 2 billion tons by 2010, replacement of any large portion of this cement by fly ash could significantly reduce carbon emissions associated with construction, as long as the comparison takes the production of fly ash as a given.
Embankment
Fly ash properties are unusual among engineering materials. Unlike soils typically used for embankment construction, fly ash has a large uniformity coefficient and it consists of
clay-sized particles. Engineering properties that affect the use of fly ash in embankments include grain size distribution,
compaction characteristics,
shear strength,
compressibility,
permeability, and
frost susceptibility.
Nearly all the types of fly ash used in embankments are Class F.
Soil stabilization
Soil stabilization is the permanent physical and chemical alteration of soils to enhance their physical properties. Stabilization can increase the shear strength of a soil and/or control the shrink-swell properties of a soil, thus improving the load-bearing capacity of a sub-grade to support pavements and foundations. Stabilization can be used to treat a wide range of sub-grade materials from expansive clays to granular materials. Stabilization can be achieved with a variety of chemical additives including lime, fly ash, and Portland cement. Proper design and testing is an important component of any stabilization project. This allows for the establishment of design criteria, and determination of the proper chemical additive and admixture rate that achieves the desired engineering properties. Stabilization process benefits can include: Higher resistance (R) values, Reduction in plasticity, Lower permeability, Reduction of pavement thickness, Elimination of excavation – material hauling/handling – and base importation, Aids compaction, Provides "all-weather" access onto and within projects sites. Another form of soil treatment closely related to soil stabilization is soil modification, sometimes referred to as "mud drying" or soil conditioning. Although some stabilization inherently occurs in soil modification, the distinction is that soil modification is merely a means to reduce the moisture content of a soil to expedite construction, whereas stabilization can substantially increase the shear strength of a material such that it can be incorporated into the project's structural design. The determining factors associated with soil modification vs soil stabilization may be the existing moisture content, the end use of the soil structure and ultimately the cost benefit provided. Equipment for the stabilization and modification processes include: chemical additive spreaders, soil mixers (reclaimers), portable pneumatic storage containers, water trucks, deep lift compactors, motor graders.
Flowable fill
Fly ash is also used as a component in the production of
flowable fill (also called controlled low strength material, or CLSM), which is used as self-leveling, self-compact backfill material in lieu of compacted earth or granular fill. The strength of flowable fill mixes can range from 50 to 1,200
lbf/in2 (0.3 to 8.3
MPa), depending on the design requirements of the project in question. Flowable fill includes mixtures of Portland cement and filler material, and can contain mineral admixtures. Fly ash can replace either the Portland cement or fine aggregate (in most cases, river sand) as a filler material. High fly ash content mixes contain nearly all fly ash, with a small percentage of Portland cement and enough water to make the mix flowable. Low fly ash content mixes contain a high percentage of filler material, and a low percentage of fly ash, Portland cement, and water. Class F fly ash is best suited for high fly ash content mixes, whereas Class C fly ash is almost always used in low fly ash content mixes.
Asphalt concrete
Asphalt concrete
Asphalt concrete (commonly called asphalt, blacktop, or pavement in North America, and Tarmacadam, tarmac or bitumen macadam in the United Kingdom and the Republic of Ireland) is a composite material commonly used to surface road surface, roads ...
is a composite material consisting of an asphalt binder and mineral aggregate commonly used to surface roads. Both Class F and Class C fly ash can typically be used as a mineral filler to fill the voids and provide contact points between larger aggregate particles in asphalt concrete mixes. This application is used in conjunction, or as a replacement for, other binders (such as Portland cement or hydrated lime). For use in asphalt pavement, the fly ash must meet mineral filler specifications outlined i
ASTM D242 The hydrophobic nature of fly ash gives pavements better resistance to stripping. Fly ash has also been shown to increase the stiffness of the asphalt matrix, improving rutting resistance and increasing mix durability.
Filler for thermoplastics
Coal and shale oil fly ashes have been used as a filler for
thermoplastics
A thermoplastic, or thermosoftening plastic, is any plastic polymer material that becomes pliable or moldable at a certain elevated temperature and solidifies upon cooling.
Most thermoplastics have a high molecular weight. The polymer chains as ...
that could be used for
injection molding applications.
Geopolymers
More recently, fly ash has been used as a component in
geopolymers
A geopolymer is an Inorganic compound, inorganic, often ceramic-like material, that forms a stable, Covalent bond, covalently bonded, Non-crystalline solid, non-crystalline to Crystallization of polymers, semi-crystalline network through the reac ...
, where the reactivity of the fly ash glasses can be used to create a binder similar to a hydrated
Portland cement
Portland cement is the most common type of cement in general use around the world as a basic ingredient of concrete, mortar (masonry), mortar, stucco, and non-specialty grout. It was developed from other types of hydraulic lime in England in th ...
in appearance, but with potentially superior properties, including reduced CO
2 emissions, depending on the formulation.
Roller compacted concrete

Another application of using fly ash is in
roller compacted concrete dams. Many dams in the US have been constructed with high fly ash contents. Fly ash lowers the heat of hydration allowing thicker placements to occur. Data for these can be found at the US Bureau of Reclamation. This has also been demonstrated in the
Ghatghar Dam Project in
India
India, officially the Republic of India, is a country in South Asia. It is the List of countries and dependencies by area, seventh-largest country by area; the List of countries by population (United Nations), most populous country since ...
.
Bricks
There are several techniques for manufacturing construction bricks from fly ash, producing a wide variety of products. One type of fly ash brick is manufactured by mixing fly ash with an equal amount of clay, then firing in a kiln at about This approach has the principal benefit of reducing the amount of clay required. Another type of fly ash brick is made by mixing soil, plaster of Paris, fly ash and water, and allowing the mixture to dry. Because no heat is required, this technique reduces air pollution. More modern manufacturing processes use a greater proportion of fly ash, and a high pressure manufacturing technique, which produces high strength bricks with environmental benefits.
In the United Kingdom, fly ash has been used for over fifty years to make
concrete building blocks. They are widely used for the inner skin of
cavity walls. They are naturally more thermally insulating than blocks made with other aggregates.
Ash bricks have been used in house construction in
Windhoek, Namibia, since the 1970s. There is, however, a problem with the bricks in that they tend to fail or produce unsightly pop-outs. This happens when the bricks come into contact with moisture and a chemical reaction occurs causing the bricks to expand.
In India, fly ash bricks are used for construction. Leading manufacturers use an industrial standard known as "Pulverized fuel ash for lime-Pozzolana mixture" using over 75% post-industrial recycled waste, and a compression process. This produces a strong product with good insulation properties and environmental benefits.
Metal matrix composites
Fly ash particles have proved their potential as good reinforcement with aluminum alloys and show the improvement of physical and mechanical properties. In particular, the compression strength, tensile strength, and hardness increase when the percentage of fly ash content is increased, whereas the density decreases. The presence of fly ash
cenospheres in a pure Al matrix decreases its
coefficient of thermal expansion (CTE).
Mineral extraction
It may be possible to use
vacuum distillation in order to extract
germanium
Germanium is a chemical element; it has Symbol (chemistry), symbol Ge and atomic number 32. It is lustrous, hard-brittle, grayish-white and similar in appearance to silicon. It is a metalloid or a nonmetal in the carbon group that is chemically ...
and
tungsten
Tungsten (also called wolfram) is a chemical element; it has symbol W and atomic number 74. It is a metal found naturally on Earth almost exclusively in compounds with other elements. It was identified as a distinct element in 1781 and first ...
from fly ash and recycle them.
Waste treatment and stabilization
Fly ash, in view of its alkalinity and water absorption capacity, may be used in combination with other alkaline materials to transform
sewage sludge
Sewage sludge is the residual, semi-solid material that is produced as a by-product during sewage treatment of industrial or municipal wastewater. The term "septage" also refers to sludge from simple wastewater treatment but is connected to si ...
into organic fertilizer or
biofuel
Biofuel is a fuel that is produced over a short time span from Biomass (energy), biomass, rather than by the very slow natural processes involved in the formation of fossil fuels such as oil. Biofuel can be produced from plants or from agricu ...
.
Catalyst
Fly ash, when treated with
sodium hydroxide
Sodium hydroxide, also known as lye and caustic soda, is an inorganic compound with the formula . It is a white solid ionic compound consisting of sodium cations and hydroxide anions .
Sodium hydroxide is a highly corrosive base (chemistry), ...
, appears to function well as a
catalyst
Catalysis () is the increase in rate of a chemical reaction due to an added substance known as a catalyst (). Catalysts are not consumed by the reaction and remain unchanged after it. If the reaction is rapid and the catalyst recycles quick ...
for converting
polyethylene
Polyethylene or polythene (abbreviated PE; IUPAC name polyethene or poly(methylene)) is the most commonly produced plastic. It is a polymer, primarily used for packaging (plastic bags, plastic films, geomembranes and containers including bott ...
into substance similar to
crude oil
Petroleum, also known as crude oil or simply oil, is a naturally occurring, yellowish-black liquid chemical mixture found in geological formations, consisting mainly of hydrocarbons. The term ''petroleum'' refers both to naturally occurring u ...
in a high-temperature process called
pyrolysis
Pyrolysis is a process involving the Bond cleavage, separation of covalent bonds in organic matter by thermal decomposition within an Chemically inert, inert environment without oxygen. Etymology
The word ''pyrolysis'' is coined from the Gree ...
and utilized in waste water treatment.
In addition, fly ash, mainly class C, may be used in the stabilization/solidification process of hazardous wastes and contaminated soils. For example, the Rhenipal process uses fly ash as an admixture to stabilize
sewage sludge
Sewage sludge is the residual, semi-solid material that is produced as a by-product during sewage treatment of industrial or municipal wastewater. The term "septage" also refers to sludge from simple wastewater treatment but is connected to si ...
and other toxic sludges. This process has been used since 1996 to stabilize large amounts of
chromium(VI) contaminated
leather sludges in
Alcanena, Portugal.
Environmental impacts
The majority of CCPs are landfilled, placed in mine shafts or stored in
ash ponds at coal-fired power plants. As a result, they can enter into the environment via suspension in air or through release into water.
CCP contaminants and their impacts
Fly ash contains trace concentrations of
heavy metals
upright=1.2, Crystals of lead.html" ;"title="osmium, a heavy metal nearly twice as dense as lead">osmium, a heavy metal nearly twice as dense as lead
Heavy metals is a controversial and ambiguous term for metallic elements with relatively h ...
and other substances that are known to be detrimental to human and ecosystem health in sufficient quantities.
Potentially toxic trace elements in coal include
arsenic
Arsenic is a chemical element; it has Symbol (chemistry), symbol As and atomic number 33. It is a metalloid and one of the pnictogens, and therefore shares many properties with its group 15 neighbors phosphorus and antimony. Arsenic is not ...
,
beryllium
Beryllium is a chemical element; it has Symbol (chemistry), symbol Be and atomic number 4. It is a steel-gray, hard, strong, lightweight and brittle alkaline earth metal. It is a divalent element that occurs naturally only in combination with ...
,
cadmium
Cadmium is a chemical element; it has chemical symbol, symbol Cd and atomic number 48. This soft, silvery-white metal is chemically similar to the two other stable metals in group 12 element, group 12, zinc and mercury (element), mercury. Like z ...
,
barium,
chromium
Chromium is a chemical element; it has Symbol (chemistry), symbol Cr and atomic number 24. It is the first element in Group 6 element, group 6. It is a steely-grey, Luster (mineralogy), lustrous, hard, and brittle transition metal.
Chromium ...
,
copper
Copper is a chemical element; it has symbol Cu (from Latin ) and atomic number 29. It is a soft, malleable, and ductile metal with very high thermal and electrical conductivity. A freshly exposed surface of pure copper has a pinkish-orang ...
,
lead
Lead () is a chemical element; it has Chemical symbol, symbol Pb (from Latin ) and atomic number 82. It is a Heavy metal (elements), heavy metal that is density, denser than most common materials. Lead is Mohs scale, soft and Ductility, malleabl ...
,
mercury,
molybdenum
Molybdenum is a chemical element; it has Symbol (chemistry), symbol Mo (from Neo-Latin ''molybdaenum'') and atomic number 42. The name derived from Ancient Greek ', meaning lead, since its ores were confused with lead ores. Molybdenum minerals hav ...
,
nickel
Nickel is a chemical element; it has symbol Ni and atomic number 28. It is a silvery-white lustrous metal with a slight golden tinge. Nickel is a hard and ductile transition metal. Pure nickel is chemically reactive, but large pieces are slo ...
,
radium
Radium is a chemical element; it has chemical symbol, symbol Ra and atomic number 88. It is the sixth element in alkaline earth metal, group 2 of the periodic table, also known as the alkaline earth metals. Pure radium is silvery-white, ...
,
selenium
Selenium is a chemical element; it has symbol (chemistry), symbol Se and atomic number 34. It has various physical appearances, including a brick-red powder, a vitreous black solid, and a grey metallic-looking form. It seldom occurs in this elem ...
,
thorium
Thorium is a chemical element; it has symbol Th and atomic number 90. Thorium is a weakly radioactive light silver metal which tarnishes olive grey when it is exposed to air, forming thorium dioxide; it is moderately soft, malleable, and ha ...
,
uranium
Uranium is a chemical element; it has chemical symbol, symbol U and atomic number 92. It is a silvery-grey metal in the actinide series of the periodic table. A uranium atom has 92 protons and 92 electrons, of which 6 are valence electrons. Ura ...
,
vanadium
Vanadium is a chemical element; it has Symbol (chemistry), symbol V and atomic number 23. It is a hard, silvery-grey, malleable transition metal. The elemental metal is rarely found in nature, but once isolated artificially, the formation of an ...
, and
zinc
Zinc is a chemical element; it has symbol Zn and atomic number 30. It is a slightly brittle metal at room temperature and has a shiny-greyish appearance when oxidation is removed. It is the first element in group 12 (IIB) of the periodic tabl ...
.
The effect of fly ash on the environment can vary based on the
thermal power plant where it is produced, as well as the proportion of fly ash to
bottom ash
Bottom ash is part of the non- combustible residue of combustion in a power plant, boiler, furnace, or incinerator. In an industrial context, it has traditionally referred to coal combustion and comprises traces of combustibles embedded in for ...
in the waste product. This is due to the different chemical make-up of the coal based on the geology of the area the coal is found and the burning process of the coal in the power plant.
Air
Because CFA particles are small (<2.5 μm) they can become suspended in the air easily. It can be carried over large distances affecting local and global populations.
These particles can then be inhaled by humans and due to their small size can travel far through the pulmonary system where they can cause
cardiovascular disorders or potentially
lung cancer
Lung cancer, also known as lung carcinoma, is a malignant tumor that begins in the lung. Lung cancer is caused by genetic damage to the DNA of cells in the airways, often caused by cigarette smoking or inhaling damaging chemicals. Damaged ...
.
If they enter the
lymphatic system
The lymphatic system, or lymphoid system, is an organ system in vertebrates that is part of the immune system and complementary to the circulatory system. It consists of a large network of lymphatic vessels, lymph nodes, lymphoid organs, lympha ...
, they can enter into the bloodstream. Additionally, airborne particles can lead to water contamination.
Crystalline silica and
lime along with toxic chemicals represent exposure risks to human health and the environment. Fly ash contains crystalline silica which is known to cause lung disease, in particular
silicosis, if inhaled. Crystalline silica is listed by the
IARC and US National Toxicology Program as a known human
carcinogen
A carcinogen () is any agent that promotes the development of cancer. Carcinogens can include synthetic chemicals, naturally occurring substances, physical agents such as ionizing and non-ionizing radiation, and biologic agents such as viruse ...
.
Water
As described previously, fly ash can contain enhanced concentrations of heavy metals which results in a significant potential for pollution.
The most common techniques for disposing of CFA is in landfills or settling ponds.
Fly ash can contaminate surface water through
erosion
Erosion is the action of surface processes (such as Surface runoff, water flow or wind) that removes soil, Rock (geology), rock, or dissolved material from one location on the Earth's crust#Crust, Earth's crust and then sediment transport, tran ...
,
surface runoff
Surface runoff (also known as overland flow or terrestrial runoff) is the unconfined flow of water over the ground surface, in contrast to ''channel runoff'' (or ''stream flow''). It occurs when excess rainwater, stormwater, meltwater, or other ...
,
airborne particles landing on the water surface, contaminated ground water moving into surface waters, flooding drainage, or discharge from a coal ash pond.
In surface waters where aquatic organisms live, these trace metals are taken up through direct ingestion or diffusion through the skin or
gills.
From there, trace metals can enter the bloodstream and eventually organs such as the liver or kidney where they
bioaccumulate.
Depending on the amount of
heavy metals
upright=1.2, Crystals of lead.html" ;"title="osmium, a heavy metal nearly twice as dense as lead">osmium, a heavy metal nearly twice as dense as lead
Heavy metals is a controversial and ambiguous term for metallic elements with relatively h ...
ingested, aquatic organisms can experience neurological complications, organ damage, or death. Bioaccumulation is enhanced further up the
food chain
A food chain is a linear network of links in a food web, often starting with an autotroph (such as grass or algae), also called a producer, and typically ending at an apex predator (such as grizzly bears or killer whales), detritivore (such as ...
and can eventually impact humans through our food supply, leading to disease or cancer.
Groundwater is often the source for drinking water, so heavy metal contamination in groundwater can have detrimental effects on human health.
Soil
Coal creates an
alkaline
In chemistry, an alkali (; from the Arabic word , ) is a basic salt of an alkali metal or an alkaline earth metal. An alkali can also be defined as a base that dissolves in water. A solution of a soluble base has a pH greater than 7.0. The ...
dust when combusted, with a
pH ranging from 8 to 12. Fly ash dust can be deposited on
topsoil
Topsoil is the upper layer of soil. It has the highest concentration of organic matter and microorganisms and is where most of the Earth's biological soil activity occurs.
Description
Topsoil is composed of mineral particles and organic mat ...
increasing the pH and affecting the plants and animals in the surrounding ecosystem.
Soils contaminated by fly ash showed an increase in
bulk density
In materials science, bulk density, also called apparent density, is a material property defined as the mass of the many particles of the material divided by the bulk volume. Bulk volume is defined as the total volume the particles occupy, includ ...
and water capacity, but a decrease in
hydraulic conductivity
In science and engineering, hydraulic conductivity (, in SI units of meters per second), is a property of porous materials, soils and Rock (geology), rocks, that describes the ease with which a fluid (usually water) can move through the porosity, ...
and cohesiveness.
The effect of fly ash on soils and microorganisms in the soils are influenced by the pH of the ash and trace metal concentrations in the ash.
Microbial communities in contaminated soil have shown reductions in
respiration and
nitrification.
These contaminated soils can be detrimental or beneficial to plant development.
Fly ash typically has beneficial outcomes when it corrects nutrient deficiencies in the soil.
Most detrimental effects were observed when boron
phytotoxicity occurs.
Plants
Fly ash can be used as a soil additive as described above. Although CFA addition can increase plant biomass when the CFA/soil ratio is low, it can result in a decline in plant biomass at higher ratios.
Studies have shown that elevated CFA levels reduced seedling height as well as root and leaf length.
High CFA exposure has been found to reduce the efficiency of photosynthesis.
Spills and Releases

Where fly ash is stored in bulk, it is usually stored wet rather than dry to minimize
fugitive dust.
The resulting impoundments (
ash ponds) are typically large and stable for long periods, but any breach of their dams or
bunding is rapid and on a massive scale.
= United States of America
=
Human health impacts
The National Academy of Sciences noted in 2007 that "the presence of high contaminant levels in many CCR (coal combustion residue)
leachates may create human health and ecological concerns".
Lead (Pb)
Lead is a hazardous heavy metal found in CFA which is highly mobile in the environment. If released from a CCP, it can contaminate water systems and soils, harming marine life and reducing biodiversity.
Lead exposure in living organisms can damage blood circulation, the central nervous system, kidneys, and the heart.
Even at low exposure levels, Pb exposure can inhibit heme synthesis, thereby impacting neurological function. Exposure to Pb is particularly dangerous for children.
Mercury (Hg)
Mercury is also a potential constituent of CCPs. It is released during the coal combustion process as elemental Hg, particle bound Hg, or oxidized Hg
2+.
Elemental Hg is highly reactive. If lreleased into a water system, elemental Hg from CCPs can react with bacteria and be converted to methy mercury (MeHg).
MeHg moves through the food chain and can bioaccumulate in mammals.
This is harmful because Hg is a neurotoxin.
MeHg exposure is particularly of concern during pregnancy.
Arsenic (As)
Arsenic
Arsenic is a chemical element; it has Symbol (chemistry), symbol As and atomic number 33. It is a metalloid and one of the pnictogens, and therefore shares many properties with its group 15 neighbors phosphorus and antimony. Arsenic is not ...
exists in many oxidation states and therefore can engage in many chemical reactions.
The impact of As on health is highly dependent on its
oxidation state
In chemistry, the oxidation state, or oxidation number, is the hypothetical Electrical charge, charge of an atom if all of its Chemical bond, bonds to other atoms are fully Ionic bond, ionic. It describes the degree of oxidation (loss of electrons ...
. Direct ingestion of As by humans can result in acute toxicity which can be mild such as vomitting or nausea or extreme such as
psychosis
In psychopathology, psychosis is a condition in which a person is unable to distinguish, in their experience of life, between what is and is not real. Examples of psychotic symptoms are delusions, hallucinations, and disorganized or inco ...
.
Chronic exposure can cause heart failure or blood diseases such as
leukopenia
Leukopenia () is a decrease in the number of white blood cells (leukocytes). It places individuals at increased risk of infection as white blood cells are the body's primary defense against infections.
Signs and symptoms
Symptoms may include:
* s ...
.
Material Safety Data Sheets recommend a number of safety precautions be taken when handling or working with fly ash. These include wearing protective goggles, respirators and disposable clothing and avoiding agitating the fly ash in order to minimize the amount which becomes airborne.
Regulations
United States of America
In 1980 the
U.S. Congress defined coal ash as a "special waste" that would not be regulated under the stringent hazardous waste permitting requirements of the Resource Conservation and Recovery Act (RCRA). In its amendments to RCRA, Congress directed the Environmental Protection Agency (EPA) to study the special waste issue and make a determination as to whether stricter permit regulation was necessary. In 2000, EPA stated that coal fly ash did not need to be regulated as a hazardous waste. As a result, most power plants were not required to install
geomembranes or leachate collection systems in ash ponds. Following many contamination incidents described in "Spills and Releases," the
U.S. Environmental Protection Agency (EPA) published a
Coal Combustion Residuals (CCR) regulation in 2015. The agency continued to classify coal ash as non-hazardous (thereby avoiding strict permitting requirements under
Subtitle C of the
Resource Conservation and Recovery Act
The Resource Conservation and Recovery Act (RCRA), enacted in 1976, is the primary federal law in the United States governing the disposal of solid waste and hazardous waste.United States. Resource Conservation and Recovery Act. , , ''et seq., ...
(RCRA), but with new restrictions:
# Existing ash ponds that are contaminating groundwater must stop receiving CCR, and close or retrofit with a liner.
# Existing ash ponds and landfills must comply with structural and location restrictions, where applicable, or close.
# A pond no longer receiving CCR is still subject to all regulations unless it is
dewatered and covered by 2018.
# New ponds and landfills must include a
geomembrane liner over a layer of
compacted soil.
The regulation was designed to prevent pond failures and protect groundwater. Enhanced inspection, record keeping and monitoring is required. Procedures for closure are also included and include capping, liners, and dewatering. The CCR regulation has since been subject to litigation.
European Union
The EU has established the European Waste Catalogue (EWC) to classify waste based on type and production method which, as of 2014, was required to be incorporated into member-state legislations.
Under the EWC, CFA is also designated as non-hazardous. In China, the largest producer of CFA, fly ash management is overseen by The National Development and Reform Commission and the Ministry of Environmental Protection. Â When CFA is not reutilized, it is stored in designated facilities; however, there has been concern over these facilitie's proximity to residential areas.
India
The
Ministry of Environment, Forest and Climate Change
The Ministry of Environment, Forest and Climate Change (MoEFCC) is an Government of India, Indian government Ministry (government department), ministry. The ministry Portfolio (government), portfolio is currently held by Bhupender Yadav, Union ...
of
India
India, officially the Republic of India, is a country in South Asia. It is the List of countries and dependencies by area, seventh-largest country by area; the List of countries by population (United Nations), most populous country since ...
first published a gazette notification in 1999 specifying use of fly ash and mandating a target date for all thermal power plants to comply by ensuring 100% utilisation. Subsequent amendments in 2003 and 2009 shifted the deadline for compliance to 2014. As reported by Central Electricity Authority, New Delhi, as of 2015, only 60% of fly ash produced was being utilised. This has resulted in the latest notification in 2015 which has set December 31, 2017, as the revised deadline to achieve 100% utilisation. Out of the approximately 55.7% fly ash utilised, bulk of it (42.3%) goes into cement production whereas only about 0.74% is used as an additive in concrete.
Researchers in India are actively addressing this challenge by working on fly ash as an admixture for concrete and activated pozzolanic cement such as
geopolymer to help achieve the target of 100% utilisation. The biggest scope clearly lies in the area of increasing the quantity of fly ash being incorporated in concrete. India produced 280 Million Tonnes of Cement in 2016 . With housing sector consuming 67% of the cement, there is a huge scope for incorporating fly ash in both the increasing share of PPC and low to moderate strength concrete. There is a misconception that the Indian codes IS 456:2000 for Concrete and Reinforced Concrete and IS 3812.1:2013 for Fly Ash restrict the use of Fly Ash to less than 35%. Similar misconceptions exists in countries like US but evidence to the contrary is the use of HVFA in many large projects where design mixes have been used under strict quality control. It is suggested that in order to make the most of the research results presented in the paper, Ultra High Volume Fly ash Concrete (UHVFA) concrete is urgently developed for widespread use in India using local fly ash.
In the geologic record
Due to the ignition of coal deposits by the
Siberian Traps during the
Permian–Triassic extinction event
The Permian–Triassic extinction event (also known as the P–T extinction event, the Late Permian extinction event, the Latest Permian extinction event, the End-Permian extinction event, and colloquially as the Great Dying,) was an extinction ...
around 252 million years ago, large amounts of char very similar to modern fly ash were released into the oceans, which is preserved in the geologic record in marine deposits located in the Canadian High Arctic. It has been hypothesised that the fly ash could have resulted in toxic environmental conditions.
See also
*
Alkali–silica reaction (ASR)
*
Alkali–aggregate reaction
*
Cement
A cement is a binder, a chemical substance used for construction that sets, hardens, and adheres to other materials to bind them together. Cement is seldom used on its own, but rather to bind sand and gravel ( aggregate) together. Cement mi ...
*
Cenosphere – a CCP, often recycled
*
Coal waste
*
Energetically modified cement (EMC)
*
Health effects of coal ash
*
Pozzolanic reaction
*
Silica fume
*
Cenocell
References
External links
Evaluation of Dust Exposures at Lehigh Portland Cement Company, Union Bridge, MD, a NIOSH Report, HETA 2000-0309-2857Determination of Airborne Crystalline Silica Treatise by NIOSHAmerican Coal Ash AssociationFly Ash Info, the Ash Library Website University of Kentucky
(document)
*
ttps://web.archive.org/web/20100916220847/http://www.peer.org/campaigns/publichealth/coalash/index.php Public Employees for Environmental Responsibility: Coal Combustion WasteUK Quality Ash Association: A site promoting the many uses of fly ash in the UK
Coal Ash Is More Radioactive than Nuclear Waste ''Scientific American'' (13 December 2007)
UK Quality Ash AssociationA web site providing further information on the applications for PFA.
Asian Coal Ash AssociationA web site providing further information on technologies and trade related to coal combustion products.
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