
Figuring is the process of final
polishing
Polishing is the process of creating a smooth and shiny surface by rubbing it or by applying a chemical treatment, leaving a clean surface with a significant specular reflection (still limited by the index of refraction of the material accordin ...
of an optical surface to remove imperfections or modify the surface curvature to achieve the shape required for a given application.
Types
An example of figuring is that used in
reflecting telescope primary mirrors in a process of converting the smooth spherical mirror produced by earlier stages into the aspherical or
parabolic shapes needed to form the correct image. It is done by applying different polishing stroke lengths with different sized and shaped tools. Manual figuring is a very laborious process, since the heat produced by polishing has to be allowed to dissipate before the shape of the mirror can be measured again, and the places for later polishing selected. Testing of the figure is usually done by a
Foucault knife-edge test or
Ronchi test in
amateur telescope making and with very sophisticated
null testers on research telescope optics.
For large mirrors,
ion figuring
An ion () is an atom or molecule with a net electrical charge.
The charge of an electron is considered to be negative by convention and this charge is equal and opposite to the charge of a proton, which is considered to be positive by conven ...
is often used, in which a beam of neutral atoms is used to remove material from the optics in a very controlled way. This is particularly useful in the manufacture of
segmented mirrors, since the shape of the optics can be maintained correctly all the way to the edge of the aperture, whilst mechanical polishing techniques tend to have trouble with distortion of the polishing tool when it overhangs the edge. The first major use of ion figuring was in making the mirror segments for the
Keck telescope
The W. M. Keck Observatory is an astronomical observatory with two telescopes at an elevation of 4,145 meters (13,600 ft) near the summit of Mauna Kea in the U.S. state of Hawaii. Both telescopes have aperture primary mirrors, and when co ...
.
The ultra-high precision requirements for optical surfaces for
X-ray astronomy and deep-ultraviolet
lithography often require ion figuring.
Issues for ion beam figuring included re-sputtering and contamination.
References
Glass production
Optics
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