Engineering Failures In The U.S.
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Engineering failures in the United States can be costly, disruptive, and deadly, with the largest incidents prompting changes to engineering practice.


Examples


Infrastructure


Francis Scott Key bridge collapse (2024)

The Francis Scott Key Bridge (informally, Key Bridge or Beltway Bridge) collapsed on March 26, 2024 at 1:28 a.m., after a
container ship A container ship (also called boxship or spelled containership) is a cargo ship that carries all of its load in truck-size intermodal containers, in a technique called containerization. Container ships are a common means of commercial intermodal ...
struck one of its
piers Piers may refer to: * Pier, a raised structure over a body of water * Pier (architecture), an architectural support * Piers (name), a given name and surname (including lists of people with the name) * Piers baronets, two titles, in the baronetages ...
. Six members of a maintenance crew were killed. The
NTSB The National Transportation Safety Board (NTSB) is an independent U.S. government investigative agency responsible for civil transportation accident investigation. In this role, the NTSB investigates and reports on aviation accidents and inc ...
has not yet released its final report on the cause of the collapse.


Hubert H. Humphrey Metrodome collapse (2010)

Five times in the stadium's history, heavy snows or other weather conditions have significantly damaged the roof. At about 5 a.m. Sunday morning, the roof of Minneapolis's Hubert H. Humphrey Metrodome tore under the weight of 17 inches of snow. The Metrodome has a roof of
fiberglass Fiberglass (American English) or fibreglass (English in the Commonwealth of Nations, Commonwealth English) is a common type of fibre-reinforced plastic, fiber-reinforced plastic using glass fiber. The fibers may be randomly arranged, flattened i ...
fabric that's inflated by the stadium's air pressure, but a weekend
blizzard A blizzard is a severe Winter storm, snowstorm characterized by strong sustained winds and low visibility, lasting for a prolonged period of time—typically at least three or four hours. A ground blizzard is a weather condition where snow th ...
was the trigger to cause the roof to sag and tear, dumping a large volume of snow all over the field. No one was injured.


I-35W Mississippi River bridge collapse (2007)

On August 1, 2007, at 6:05 p.m., the central span of the bridge gave way, sending the occupants of 111 vehicles to the river or its banks killing 13 and injuring 145. The
NTSB The National Transportation Safety Board (NTSB) is an independent U.S. government investigative agency responsible for civil transportation accident investigation. In this role, the NTSB investigates and reports on aviation accidents and inc ...
cited a design flaw as the likely cause of the collapse, noting that an excessively thin
gusset plate In structural engineering and construction, a gusset plate is a plate for connecting Beam (structure), beams and girders to columns. A gusset plate can be fastened to a permanent member either by Bolted joint, bolts, rivets or welding or a combi ...
ripped along a line of rivets.


Levee failures in New Orleans (2005)

Levee A levee ( or ), dike (American English), dyke (British English; see American and British English spelling differences#Miscellaneous spelling differences, spelling differences), embankment, floodbank, or stop bank is an elevated ridge, natural ...
s and
floodwalls A floodwall is a freestanding, permanent, engineered structure designed to prevent encroachment of floodwaters. Floodwalls are mainly used on locations where space is scarce, such as cities or where building levees or dikes (dykes) would int ...
protecting
New Orleans, Louisiana New Orleans (commonly known as NOLA or The Big Easy among other nicknames) is a Consolidated city-county, consolidated city-parish located along the Mississippi River in the U.S. state of Louisiana. With a population of 383,997 at the 2020 ...
, and its suburbs failed in 50 locations on August 29, 2005, following the passage of
Hurricane Katrina Hurricane Katrina was a powerful, devastating and historic tropical cyclone that caused 1,392 fatalities and damages estimated at $125 billion in late August 2005, particularly in the city of New Orleans and its surrounding area. ...
, killing 1,392 people. Four major investigations all concurred that the primary cause of the flooding was inadequate design and construction by the U.S. Army Corps of Engineers.


Cypress Freeway collapse (1989)

During the
1989 Loma Prieta earthquake On October 17, 1989, at 5:04 p.m. Pacific Time Zone, PST, the Loma Prieta earthquake occurred at the Central Coast (California), Central Coast of California. The shock was centered in The Forest of Nisene Marks State Park in Santa Cruz Cou ...
in
Oakland, California Oakland is a city in the East Bay region of the San Francisco Bay Area in the U.S. state of California. It is the county seat and most populous city in Alameda County, California, Alameda County, with a population of 440,646 in 2020. A major We ...
, the collapse of the upper tier of the Oakland, CA highway onto the lower tier caused 42 of the 63 total fatalities. The design was unable to survive the earthquake because the upper portions of the exterior columns were not tied by reinforcing to the lower columns, and the concrete columns were not sufficiently reinforced with steel ties to prevent bursting.


Hyatt Regency Hotel walkway collapse (1981)

On July 17, 1981, two overhead walkways loaded with partygoers at the
Hyatt Regency Hotel Hyatt Hotels Corporation, commonly known as Hyatt Hotels & Resorts, is an American multinational hospitality company headquartered in the Riverside Plaza area of Chicago that manages and franchises luxury and business hotels, resorts, and vac ...
in
Kansas City, Missouri Kansas City, Missouri, abbreviated KC or KCMO, is the largest city in the U.S. state of Missouri by List of cities in Missouri, population and area. The city lies within Jackson County, Missouri, Jackson, Clay County, Missouri, Clay, and Pl ...
, collapsed. The concrete and glass platforms fell onto a
tea dance __NOTOC__ A tea dance, also called a ''thé dansant'' (French for "dancing tea"), was a dance held in the summer or autumn from 4 to 7 p.m. In the England , English countryside, a garden party sometimes preceded the dance.''Party-giving on E ...
in the lobby, killing 114 and injuring 216. Investigations concluded the walkway would have failed under one-third the weight it held that night because of an inadequate support connection derived from a revised detail.


Sunshine Skyway Bridge collapse (1980)

On the morning of May 9, 1980, the freighter MV Summit Venture collided with a support pier near the center of the bridge during a sudden storm, resulting in the catastrophic failure of the southbound roadway and the deaths of 35 people when several vehicles, including a Greyhound bus, plunged into Tampa Bay.


Tacoma Narrows Bridge collapse (1940)

The first
Tacoma Narrows Bridge The Tacoma Narrows Bridge is a pair of twin bridges, twin suspension bridges that span the Tacoma Narrows strait of Puget Sound in Pierce County, Washington, Pierce County, Washington (state), Washington. The bridges connect the city of Tacom ...
was a
suspension bridge A suspension bridge is a type of bridge in which the deck (bridge), deck is hung below suspension wire rope, cables on vertical suspenders. The first modern examples of this type of bridge were built in the early 1800s. Simple suspension bridg ...
in
Washington Washington most commonly refers to: * George Washington (1732–1799), the first president of the United States * Washington (state), a state in the Pacific Northwest of the United States * Washington, D.C., the capital of the United States ** A ...
that spanned the
Tacoma Narrows The Tacoma Narrows (or the Narrows), a strait, is part of Puget Sound in the U.S. state of Washington. A navigable maritime waterway between glacial landforms, the Narrows separates the Kitsap Peninsula from the city of Tacoma. The Narrow ...
strait A strait is a water body connecting two seas or water basins. The surface water is, for the most part, at the same elevation on both sides and flows through the strait in both directions, even though the topography generally constricts the ...
of
Puget Sound Puget Sound ( ; ) is a complex estuary, estuarine system of interconnected Marine habitat, marine waterways and basins located on the northwest coast of the U.S. state of Washington (state), Washington. As a part of the Salish Sea, the sound ...
. It dramatically collapsed on November 7, 1940. The proximate cause was moderate winds which produced
aeroelastic flutter Aeroelasticity is the branch of physics and engineering studying the interactions between the inertial, elastic, and aerodynamic forces occurring while an elastic body is exposed to a fluid flow. The study of aeroelasticity may be broadly classi ...
that was self-exciting and unbounded. For any constant sustained wind speed above about 35 mph, the amplitude of the (
torsional In the field of solid mechanics, torsion is the twisting of an object due to an applied torque. Torsion could be defined as strain or angular deformation, and is measured by the angle a chosen section is rotated from its equilibrium position. Th ...
) flutter oscillation would continuously increase.


New London School natural gas explosion (1937)

The New London School explosion occurred on March 18, 1937, when a natural gas leak caused an explosion and destroyed the London School in
New London, Texas New London is a city in Rusk County, Texas, Rusk County, Texas, United States. The population was 1,181 at the 2020 United States census, 2020 census. New London was originally known as just "London", but because Kimble County, Texas, Kimble Co ...
, United States killing more than 300 students and teachers. Experts from the
United States Bureau of Mines The United States Bureau of Mines (USBM) was the primary Federal government of the United States, United States government agency in the 20th century that conducted scientific research and disseminated information on the extraction, processing ...
concluded that the connection to the cheap 'residue gas' line was faulty and allowed odorless and colorless gas to leak into the school, and because there was no odor, the leak was unnoticed for quite some time.


St. Francis Dam collapse (1928)

The St. Francis Dam was a
concrete Concrete is a composite material composed of aggregate bound together with a fluid cement that cures to a solid over time. It is the second-most-used substance (after water), the most–widely used building material, and the most-manufactur ...
gravity dam A gravity dam is a dam constructed from concrete or stone masonry and designed to hold back water by using only the weight of the material and its resistance against the foundation. Gravity dams are designed so that each section of the dam is ...
located in
San Francisquito Canyon San Francisquito Canyon is a canyon created through erosion of the Sierra Pelona Mountains by the San Francisquito Creek, in Los Angeles County, Southern California. Geography The canyon cuts through the Sierra Pelona Mountains, which are central ...
in
Los Angeles County Los Angeles County, officially the County of Los Angeles and sometimes abbreviated as LA County, is the most populous county in the United States, with 9,663,345 residents estimated in 2023. Its population is greater than that of 40 individua ...
,
California California () is a U.S. state, state in the Western United States that lies on the West Coast of the United States, Pacific Coast. It borders Oregon to the north, Nevada and Arizona to the east, and shares Mexico–United States border, an ...
, built from 1924 to 1926 to serve
Los Angeles Los Angeles, often referred to by its initials L.A., is the List of municipalities in California, most populous city in the U.S. state of California, and the commercial, Financial District, Los Angeles, financial, and Culture of Los Angeles, ...
's growing water needs. It failed in 1928 due to a defective foundation design, triggering a
flood A flood is an overflow of water (list of non-water floods, or rarely other fluids) that submerges land that is usually dry. In the sense of "flowing water", the word may also be applied to the inflow of the tide. Floods are of significant con ...
that claimed the lives of at least 431 people.


Knickerbocker Theatre roof collapse (1922)

The theater's roof collapsed on January 28, 1922, under the weight of snow from a two-day blizzard that was later dubbed the
Knickerbocker storm The Knickerbocker storm was a blizzard on January 27–28, 1922 in the upper South and the middle Atlantic United States. The storm took its name from the resulting collapse of the Knickerbocker Theatre in Washington, D.C., shortly after 9 p. ...
and killed 98 patrons and injured 133. The investigations concluded that the collapse was most likely the result of poor design, blaming the failure on the support for one of the arch girders that supported the roof, which had shifted, allowing the girder to slip off of one of the support pillars.


South Fork Dam rupture (1889)

The Johnstown Flood occurred on May 31, 1889, when the South Fork Dam located on the Little Conemaugh River upstream of the town of Johnstown,
Pennsylvania Pennsylvania, officially the Commonwealth of Pennsylvania, is a U.S. state, state spanning the Mid-Atlantic (United States), Mid-Atlantic, Northeastern United States, Northeastern, Appalachian, and Great Lakes region, Great Lakes regions o ...
, failed after days of heavy rainfall killing at least 2,209 people. A 2016 hydraulic analysis confirmed that changes made to the dam severely reduced its ability to withstand major storms.


Ashtabula River Bridge collapse (1876)

The Ashtabula River railroad disaster occurred December 29, 1876 when a bridge over the Ashtabula River near
Ashtabula, Ohio Ashtabula ( ) is the most populous city in Ashtabula County, Ohio, United States. It lies at the mouth of the Ashtabula River, on Lake Erie, northeast of Cleveland. At the 2020 census, the city had 17,975 people. Like many other cities in the ...
failed as a Lake Shore and Michigan Southern Railway train passed over it killing at least 92 people. Modern analyses blame failure of an angle block lug, thrust stress and low temperatures.


Pemberton Mill building collapse (1860)

On January 10, 1860, at around 4:30 PM, a section of the Pemberton Mill textiles factory building suddenly collapsed, trapping several hundred workers underneath the rubble and killing up to 145 workers. Investigators attributed the disaster to substandard construction that was then drastically overloaded with second-floor equipment.


Aeronautics


Space Shuttle ''Columbia'' explosion (2003)

The
Space Shuttle Columbia Space Shuttle ''Columbia'' (OV-102) was a Space Shuttle orbiter manufactured by Rockwell International and operated by NASA. Named after the Columbia Rediviva, first American ship to circumnavigate the globe, and the Columbia (personification) ...
disaster occurred on February 1, 2003, during the final leg of the 113th flight of the
Space Shuttle program The Space Shuttle program was the fourth human spaceflight program carried out by the U.S. National Aeronautics and Space Administration (NASA), which accomplished routine transportation for Earth-to-orbit crew and cargo from 1981 to 2011. Its ...
. While reentering Earth's atmosphere over
Louisiana Louisiana ( ; ; ) is a state in the Deep South and South Central regions of the United States. It borders Texas to the west, Arkansas to the north, and Mississippi to the east. Of the 50 U.S. states, it ranks 31st in area and 25 ...
and
Texas Texas ( , ; or ) is the most populous U.S. state, state in the South Central United States, South Central region of the United States. It borders Louisiana to the east, Arkansas to the northeast, Oklahoma to the north, New Mexico to the we ...
the shuttle unexpectedly disintegrated, resulting in the deaths of all seven astronauts on board. The cause was damage to thermal shielding tiles from impact with a falling piece of foam insulation from an external tank during the January 16 launch.


Space Shuttle ''Challenger'' explosion (1986)

The Space Shuttle ''Challenger'' disaster occurred on January 28, 1986, when the NASA
Space Shuttle orbiter The Space Shuttle orbiter is the spaceplane component of the Space Shuttle, a partially reusable launch system, reusable orbital spaceflight, orbital spacecraft system that was part of the discontinued Space Shuttle program. Operated from 1981 ...
''Challenger'' broke apart 73 seconds into its flight, leading to the deaths of its seven crew members. Disintegration of the vehicle began after an
O-ring An O-ring, also known as a packing or a toric joint, is a mechanical gasket in the shape of a torus; it is a loop of elastomer with a round cross section (geometry), cross-section, designed to be seated in a groove and compressed during assembl ...
seal in its right
solid rocket booster A solid rocket booster (SRB) is a solid propellant motor used to provide thrust in spacecraft launches from initial launch through the first ascent. Many launch vehicles, including the Atlas V, SLS and Space Shuttle, have used SRBs to give laun ...
(SRB) failed at liftoff.


Apollo 13 (1970)

Apollo 13 was the seventh crewed mission in the
Apollo space program The Apollo program, also known as Project Apollo, was the United States human spaceflight program led by NASA The National Aeronautics and Space Administration (NASA ) is an independent agencies of the United States government, indep ...
and the third meant to land on the Moon. The craft was launched from
Kennedy Space Center The John F. Kennedy Space Center (KSC, originally known as the NASA Launch Operations Center), located on Merritt Island, Florida, is one of the NASA, National Aeronautics and Space Administration's (NASA) ten NASA facilities#List of field c ...
on April 11, 1970, but the lunar landing was aborted after an oxygen tank in the
service module A service module (also known as an equipment module or instrument compartment) is a component of a crewed space capsule containing a variety of support systems used for spacecraft operations. Usually located in the uninhabited area of the spacec ...
(SM) ruptured two days into the mission, disabling its electrical and
life-support system A life-support system is the combination of equipment that allows survival in an environment or situation that would not support that life in its absence. It is generally applied to systems supporting human life in situations where the outside ...
. The crew, supported by backup systems on the
lunar module The Apollo Lunar Module (LM ), originally designated the Lunar Excursion Module (LEM), was the lunar lander spacecraft that was flown between lunar orbit and the Moon's surface during the United States' Apollo program. It was the first crewed s ...
(LM), instead looped around the Moon in a
circumlunar trajectory In orbital mechanics, a circumlunar trajectory, trans-lunar trajectory or lunar free return is a type of free return trajectory which takes a spacecraft from Earth, around the far side of the Moon, and back to Earth using only gravity once the ...
and returned safely to Earth on April 17.


See also

*
Engineering disasters Engineering disasters often arise from shortcuts in the design process. Engineering is the science and technology used to meet the needs and demands of society. These demands include buildings, aircraft, watercraft, vessels, and computer softwar ...
*
Industrial disasters This article lists notable industrial disasters, which are disasters caused by industrial companies, either by accident, negligence or incompetence. They are a form of industrial accident where great damage, injury or loss of life are caused. ...
*
List of maritime disasters The list of maritime disasters is a link page for maritime disasters by century. For a unified list of peacetime disasters by death toll, see . Pre-18th century Peacetime disasters All ships are vulnerable to problems from weather conditions ...
*
List of spaceflight-related accidents and incidents This article lists verifiable spaceflight-related accidents and incidents resulting in human death or serious injury. These include incidents during flight or training for crewed space missions and testing, assembly, preparation, or flight of ...
*
List of building and structure collapses This is a list of structural failures and collapses of buildings and other structures including bridges, dams, and radio masts/towers. Antiquity to the Middle Ages 17th–19th centuries 1900–1949 1950–1979 1980–1999 2000–2009 ...
*
Nuclear and radiation accidents and incidents A nuclear and radiation accident is defined by the International Atomic Energy Agency (IAEA) as "an event that has led to significant consequences to people, the environment or the facility." Examples include lethal effects to individuals, la ...
*
Structural integrity and failure Structural integrity and failure is an aspect of engineering that deals with the ability of a structure to support a designed structural load (weight, force, etc.) without breaking and includes the study of past structural failures in order to ...


References

{{Reflist US Man-made disasters in the United States