
Engineered wood, also called mass timber, composite wood, man-made wood, or manufactured board, includes a range of derivative
wood products
Wood is a structural tissue/material found as xylem in the stems and roots of trees and other woody plants. It is an organic materiala natural composite of cellulosic fibers that are strong in tension and embedded in a matrix of lignin t ...
which are manufactured by binding or fixing the strands, particles, fibres,
veneers, or boards of wood, together with
adhesive
Adhesive, also known as glue, cement, mucilage, or paste, is any non-metallic substance applied to one or both surfaces of two separate items that binds them together and resists their separation.
The use of adhesives offers certain advantage ...
s, or other methods of fixation to form
composite material
A composite or composite material (also composition material) is a material which is produced from two or more constituent materials. These constituent materials have notably dissimilar chemical or physical properties and are merged to create a ...
. The panels vary in size but can range upwards of and in the case of
cross-laminated timber (CLT) can be of any thickness from a few inches to or more.
These products are
engineered to precise design specifications, which are tested to meet national or international standards and provide uniformity and predictability in their structural performance. Engineered wood products are used in a variety of applications, from home construction to commercial buildings to industrial products.
[A Guide To Engineered Wood Products, Form C800](_blank)
Apawood.org. Retrieved on February 10, 2012. The products can be used for joists and beams that replace steel in many building projects. The term ''mass timber'' describes a group of building materials that can replace concrete assemblies. Such wood based products typically undergo machine
grading in order to be evaluated and categorized for mechanical strength and suitability for specific applications.
Typically, engineered wood products are made from the same
hardwood
Hardwood is wood from Flowering plant, angiosperm trees. These are usually found in broad-leaved temperate and tropical forests. In temperate and boreal ecosystem, boreal latitudes they are mostly deciduous, but in tropics and subtropics mostl ...
s and
softwood
Scots pine, a typical and well-known softwood
Softwood is wood from gymnosperm trees such as conifers. The term is opposed to hardwood, which is the wood from angiosperm trees. The main differences between hardwoods and softwoods is that the sof ...
s used to manufacture
lumber
Lumber is wood that has been processed into uniform and useful sizes (dimensional lumber), including beams and planks or boards. Lumber is mainly used for construction framing, as well as finishing (floors, wall panels, window frames). ...
.
Sawmill
A sawmill (saw mill, saw-mill) or lumber mill is a facility where logging, logs are cut into lumber. Modern sawmills use a motorized saw to cut logs lengthwise to make long pieces, and crosswise to length depending on standard or custom sizes ...
scraps and other wood waste can be used for engineered wood composed of wood particles or fibers, but whole logs are usually used for veneers, such as
plywood
Plywood is a composite material manufactured from thin layers, or "plies", of wood veneer that have been stacked and glued together. It is an engineered wood from the family of manufactured boards, which include plywood, medium-density fibreboa ...
,
medium-density fibreboard
Medium-density fibreboard (MDF) is an engineered wood product made by breaking down hardwood or softwood residuals into wood fibre, often in a defibrator, combining it with wax and a resin binder, and forming it into panels by applying high tem ...
(MDF), or
particle board
Particle board, also known as particleboard or chipboard, is an engineered wood product, belonging to the wood-based panels, manufactured from wood chips and a synthetic, mostly formaldehyde-based resin or other suitable binder, which is presse ...
. Some engineered wood products, like
oriented strand board
Oriented strand board (OSB) is a type of engineered wood, formed by adding adhesives and then compressing layers of wood strands (flakes) in specific orientations. It was invented by Armin Elmendorf in California in 1963. OSB may have a rough and ...
(OSB), can use trees from the
poplar family, a common but non-structural species.
Alternatively, it is also possible to manufacture similar
engineered bamboo from bamboo; and similar engineered
cellulosic products from other
lignin
Lignin is a class of complex organic polymers that form key structural materials in the support tissues of most plants. Lignins are particularly important in the formation of cell walls, especially in wood and bark, because they lend rigidit ...
-containing materials such as
rye
Rye (''Secale cereale'') is a grass grown extensively as a grain, a cover crop and a forage crop. It is grown principally in an area from Eastern and Northern Europe into Russia. It is much more tolerant of cold weather and poor soil than o ...
straw,
wheat
Wheat is a group of wild and crop domestication, domesticated Poaceae, grasses of the genus ''Triticum'' (). They are Agriculture, cultivated for their cereal grains, which are staple foods around the world. Well-known Taxonomy of wheat, whe ...
straw,
rice
Rice is a cereal grain and in its Domestication, domesticated form is the staple food of over half of the world's population, particularly in Asia and Africa. Rice is the seed of the grass species ''Oryza sativa'' (Asian rice)—or, much l ...
straw,
hemp
Hemp, or industrial hemp, is a plant in the botanical class of ''Cannabis sativa'' cultivars grown specifically for industrial and consumable use. It can be used to make a wide range of products. Along with bamboo, hemp is among the fastest ...
stalks,
kenaf
Kenaf tymology: Persian ''Hibiscus cannabinus'', is a plant in the family Malvaceae also called Deccan hemp and Java jute. ''Hibiscus cannabinus'' is in the genus ''Hibiscus'' and is native to Africa, though its exact origin is unknown. The n ...
stalks, or
sugar cane residue
Bagasse ( ) is the dry pulpy fibrous material that remains after crushing sugarcane or sorghum stalks to extract their juice. It is used as a biofuel for the production of heat, energy, and electricity, and in the manufacture of pulp and building ...
, in which case they contain no actual wood but rather
vegetable fiber
Fiber crops are field crops grown for their fibers, which are traditionally used to make paper, cloth, or rope.
Fiber crops are characterized by having a large concentration of cellulose, which is what gives them their strength. The fibers may ...
s.
Flat-pack furniture is typically made out of man-made wood due to its low manufacturing costs and its low weight.
Types of products

There are a wide variety of engineered wood products for both structural and non-structural applications. This list is not comprehensive, and is intended to help categorize and distinguish between different types of engineered wood.
Wood-based panels
Wood-based panels are made from fibres, flakes, particles, veneers, chips, sawdust, slabs, wood powder, strands, or other wood derivate through a binding process with adhesives.
Wood structural panels are a collection of flat panel products, used extensively in building construction for sheathing, decking, cabinetry and millwork, and furniture. Examples include plywood and oriented strand board (OSB). Non-structural wood-based panels are flat-panel products, used in non-structural construction applications and furniture. Non-structural panels are usually covered with paint, wood veneer, or resin paper in their final form. Examples include
fiberboard
Fiberboard (American English) or fibreboard (Commonwealth English) is a type of engineered wood product that is made out of wood fibers. Types of fiberboard (in order of increasing density) include particle board or low-density fiberboard (LDF ...
and
particle board
Particle board, also known as particleboard or chipboard, is an engineered wood product, belonging to the wood-based panels, manufactured from wood chips and a synthetic, mostly formaldehyde-based resin or other suitable binder, which is presse ...
.
Plywood
Plywood
Plywood is a composite material manufactured from thin layers, or "plies", of wood veneer that have been stacked and glued together. It is an engineered wood from the family of manufactured boards, which include plywood, medium-density fibreboa ...
, a wood structural panel, is sometimes called the original engineered wood product. Plywood is manufactured from sheets of cross-laminated veneer and bonded under heat and pressure with durable, moisture-resistant adhesives. By alternating the grain direction of the veneers from layer to layer, or "cross-orienting", panel strength and stiffness in both directions are maximized. Other structural wood panels include oriented strand boards and structural composite panels.
[APA A glossary of Engineered Wood Terms](_blank)
. Apawood.org. Retrieved on February 10, 2012.
Oriented strand board
Oriented strand board
Oriented strand board (OSB) is a type of engineered wood, formed by adding adhesives and then compressing layers of wood strands (flakes) in specific orientations. It was invented by Armin Elmendorf in California in 1963. OSB may have a rough and ...
(OSB) is a wood structural panel manufactured from rectangular-shaped strands of wood that are oriented lengthwise and then arranged in layers, laid up into mats, and bonded together with moisture-resistant, heat-cured adhesives. The individual layers can be cross-oriented to provide strength and stiffness to the panel. Similar to plywood, most OSB panels are delivered with more strength in one direction. The wood strands in the outermost layer on each side of the board are normally aligned into the strongest direction of the board. Arrows on the product will often identify the strongest direction of the board (the height, or longest dimension, in most cases). Produced in huge, continuous mats, OSB is a solid panel product of consistent quality with no laps, gaps, or voids. OSB is delivered in various dimensions, strengths, and levels of water resistance.
OSB and plywood are often used interchangeably in building construction.
Fibreboard
Medium-density fibreboard
Medium-density fibreboard (MDF) is an engineered wood product made by breaking down hardwood or softwood residuals into wood fibre, often in a defibrator, combining it with wax and a resin binder, and forming it into panels by applying high tem ...
(MDF) and high-density fibreboard (
hardboard
Hardboard, also called high-density fiberboard (HDF), is a type of fiberboard, which is a ''pressed wood'' or ''engineered wood'' product. It is used in furniture and in the construction industry.
Description
Hardboard is similar to particle ...
or HDF) are made by breaking down hardwood or softwood residuals into wood fibers, combining them with wax and a resin binder, and forming panels by applying high temperature and pressure.
MDF is used in non-structural applications.
Particle board
Particle board
Particle board, also known as particleboard or chipboard, is an engineered wood product, belonging to the wood-based panels, manufactured from wood chips and a synthetic, mostly formaldehyde-based resin or other suitable binder, which is presse ...
is manufactured from wood chips, sawmill shavings, or even
sawdust
Sawdust (or wood dust) is a by-product or waste product of woodworking operations such as sawing, sanding, milling and routing. It is composed of very small chips of wood. These operations can be performed by woodworking machinery, portable p ...
, and a
synthetic resin
Synthetic resins are industrially produced resins, typically viscous substances that convert into rigid polymers by the process of curing. In order to undergo curing, resins typically contain reactive end groups, such as acrylates or epoxides. ...
or another suitable binder, which is pressed and extruded. Research published in 2017 showed that durable particle board can be produced from agricultural waste products, such as
rice husk or guinea corn husk. Particleboard is cheaper, denser, and more uniform than conventional wood and plywood and is substituted for them when the cost is more important than strength and appearance. A major disadvantage of particleboard is that it is very prone to expansion and discoloration due to moisture, particularly when it is not covered with paint or another sealer. Particle board is used in non-structural applications.
Structural composite lumber
Structural composite lumber (SCL) is a class of materials made with layers of veneers, strands, or flakes bonded with adhesives. Unlike wood structural panels, structural composite lumber products generally have all grain fibers oriented in the same direction. The SCL family of engineered wood products are commonly used in the same structural applications as conventional sawn lumber and timber, including rafters, headers, beams, joists, rim boards, studs, and columns.
SCL products have higher dimensional stability and increased strength compared to conventional lumber products.
Laminated veneer
Laminated veneer lumber
Laminated veneer lumber (LVL) is an engineered wood product that uses multiple layers of thin wood assembled with adhesives. It is typically used for headers, beams, rimboard, and edge-forming material. LVL offers several advantages over typi ...
(LVL) is produced by bonding thin wood veneers together in a large billet, similar to plywood. The grain of all veneers in the LVL billet is parallel to the long direction (unlike plywood). The resulting product features enhanced mechanical properties and dimensional stability that offer a broader range in product width, depth, and length than conventional lumber.
Parallel-strand
Parallel-strand lumber (PSL) consists of long veneer strands laid in parallel formation and bonded together with an adhesive to form the finished structural section. The length-to-thickness ratio of strands in PSL is about 300. A strong, consistent material, it has a high load-carrying ability and is resistant to seasoning stresses so it is well suited for use as beams and columns for post and beam construction, and for beams, headers, and lintels for light framing construction.
Laminated strand
Laminated strand lumber (LSL) and oriented strand lumber (OSL) are manufactured from flaked wood strands that have a high length-to-thickness ratio. Combined with an adhesive, the strands are oriented and formed into a large mat or billet and pressed. LSL and OSL offer good fastener-holding strength and mechanical-connector performance and are commonly used in a variety of applications, such as beams, headers, studs, rim boards, and
millwork
Millwork is historically any wood-mill produced decorative material used in building construction. Stock profiled and patterned millwork building components fabricated by milling at a planing mill can usually be installed with minimal alterat ...
components. LSL is manufactured from relatively short strands—typically about long—compared to the strands used in PSL.
The length-to-thickness ratio of strands is about 150 for LSL and 75 for OSL.
I-joists
I-joists are ""-shaped structural members designed for use in floor and roof construction. An I-joist consists of top and bottom flanges of various widths united with webs of various depths. The flanges resist common bending stresses, and the web provides
shear performance. I-joists are designed to carry heavy loads over long distances while using less lumber than a dimensional solid wood joist of a size necessary to do the same task. As of 2004, approximately 81% of all wood light framed floors were framed using I-joists.
Mass timber
Mass timber, also known as engineered timber, is a class of large structural wood components for building construction. Mass timber components are made of lumber or veneers bonded with adhesives or mechanical fasteners. Certain types of mass timber, such as nail-laminated timber and glue-laminated timber, have existed for over a hundred years. Mass timber enjoyed increasing popularity from 2012 onward, due to growing concern around the sustainability of building materials, and interest in prefabrication, off site construction, and modularization, for which mass timber is well suited. The various types of mass timber share the advantage of faster construction times as the components are manufactured off-site, and pre-finished to exact dimensions for simple on-site fastening. Mass timber has been shown to have structural properties competitive with steel and concrete, opening the possibility to build large, tall buildings out of wood. Extensive testing has demonstrated the natural fire resistance properties of mass timber primarily due the creation of a char layer around a column or beam which prevents fire from reaching the inner layers of wood.
In recognition of the proven structural and fire performance of mass timber, the
International Building Code
The International Code Council (ICC), also known as the Code Council, is an American nonprofit standards organization sponsored by the building trades, which was founded in 1994 through the merger of three regional model code organizations in th ...
, a model code that forms the basis of many North American
building code
A building code (also building control or building regulations) is a set of rules that specify the standards for construction objects such as buildings and non-building structures. Buildings must conform to the code to obtain planning permis ...
s, adopted new provisions in the 2021 code cycle that permit mass timber to be used in
high-rise construction up to 18 stories.
Cross-laminated timber
Cross-laminated timber (CLT) is a versatile multi-layered panel made of lumber. Each layer of boards is placed perpendicular to adjacent layers for increased rigidity and strength.
[FPInnovations Cross-Laminated Timber: A Primer](_blank)
. (PDF) . Retrieved on February 10, 2012. It is relatively new and gaining popularity within the construction industry as it can be used for long spans and all assemblies, e.g. floors, walls, or roofs.
[Abed, Joseph & Rayburg, Scott & Rodwell, John & Neave, Melissa. (2022). A Review of the Performance and Benefits of Mass Timber as an Alternative to Concrete and Steel for Improving the Sustainability of Structures. Sustainability. 14. 5570. 10.3390/su14095570.]
Glued laminated timber
Glued laminated timber (glulam) is composed of several layers of dimensional timber glued together with moisture-resistant adhesives, creating a large, strong, structural member that can be used as vertical columns or horizontal beams. Glulam can also be produced in curved shapes, offering extensive design flexibility.
Dowel-laminated timber
Dowel laminated timber (DLT), sometimes referred to as
Brettstapel, is a wood-on-wood timber. The biggest benefit of this method is that no glue or metal is needed,
thus eliminating
VOCs (such as
formaldehyde
Formaldehyde ( , ) (systematic name methanal) is an organic compound with the chemical formula and structure , more precisely . The compound is a pungent, colourless gas that polymerises spontaneously into paraformaldehyde. It is stored as ...
) associated with
wood adhesives used in most other engineered timbers.
Similar to
CLT, DLT uses a cross laminated pattern with
softwoods
Scots pine, a typical and well-known softwood
Softwood is wood from gymnosperm trees such as conifers. The term is opposed to hardwood, which is the wood from angiosperm trees. The main differences between hardwoods and softwoods is that the sof ...
, but instead of wood adhesives to fix lumbers in place, holes are drilled vertically or in a 45° angle, and 15-20mm
dowels
The dowel is a cylindrical shape made of wood, plastic, or metal. In its original manufactured form, a dowel is long and called a ''dowel rod'', which are often cut into shorter ''dowel pins''. Dowels are commonly used as structural reinforceme ...
made of dry
hardwood
Hardwood is wood from Flowering plant, angiosperm trees. These are usually found in broad-leaved temperate and tropical forests. In temperate and boreal ecosystem, boreal latitudes they are mostly deciduous, but in tropics and subtropics mostl ...
or densified wood (such as
thermal-compressed) are placed between the lumbers.
As the hardwood dowel absorbs moisture from the softwood to reach an equilibrium moisture content, it expands into the surrounding wood, creating a connection and 'locking' them together through friction. The dowels can be
dried (such as through a
kiln
A kiln is a thermally insulated chamber, a type of oven, that produces temperatures sufficient to complete some process, such as hardening, drying, or Chemical Changes, chemical changes. Kilns have been used for millennia to turn objects m ...
) prior to fitting, to maximize their expansion.
Nail-laminated timber
Nail laminated timber (NLT) is a mass timber product that consists of parallel boards fastened with nails. It can be used to create floors, roofs, walls, and elevator shafts within a building.
It is one of the oldest types of mass timber, being used in warehouse construction during the
Industrial Revolution
The Industrial Revolution, sometimes divided into the First Industrial Revolution and Second Industrial Revolution, was a transitional period of the global economy toward more widespread, efficient and stable manufacturing processes, succee ...
. Like DLT, no chemical adhesives are used, and wood fibers are oriented in the same direction.
Engineered wood flooring
Engineered wood flooring is a type of flooring product, similar to hardwood flooring, made of layers of wood or wood-based composite laminated together. The floor boards are usually milled with a tongue-and-groove profile on the edges for consistent joinery between boards.
Lamella
The lamella is the face layer of the wood that is visible when installed. Typically, it is a sawn piece of timber. The timber can be cut in three different styles: flat-sawn, quarter-sawn, and rift-sawn.
Types of core/substrate
#Wood ply construction ("sandwich core"): Uses multiple thin plies of wood adhered together. The wood grain of each ply runs perpendicular to the ply below it. Stability is attained from using thin layers of wood that have little to no reaction to climatic change. The wood is further stabilized due to equal pressure being exerted lengthwise and widthwise from the plies running perpendicular to each other.
#Finger core construction: Finger core engineered wood floors are made of small pieces of milled timber that run perpendicular to the top layer (lamella) of wood. They can be 2-ply or 3-ply, depending on their intended use. If it is three-ply, the third ply is often plywood that runs parallel to the lamella. Stability is gained through the grains running perpendicular to each other, and the expansion and contraction of wood are reduced and relegated to the middle ply, stopping the floor from gapping or cupping.
#Fibreboard: The core is made up of medium or high-density fibreboard. Floors with a fibreboard core are hygroscopic and must never be exposed to large amounts of water or very high humidity - the expansion caused by absorbing water combined with the density of the fibreboard, will cause it to lose its form. Fibreboard is less expensive than timber and can emit higher levels of harmful gases due to its relatively high adhesive content.
#An engineered flooring construction that is popular in parts of Europe is the hardwood lamella, softwood core laid perpendicular to the lamella, and a final backing layer of the same noble wood used for the lamella. Other noble hardwoods are sometimes used for the back layer but must be compatible. This is thought by many to be the most stable of engineered floors.
Other types of modified wood
Techniques have been introduced in the field of engineered wood including transformation of natural wood in laboratories through chemical and/or physical treatments to achieve tailored mechanical, optical, thermal, and conduction properties.
Densified wood
Densified wood can be made by using a mechanical hot press to compress wood fibers, sometimes in combination with chemical modification of the wood. These processes have been shown to increase the density by a factor of three. This increase in density is expected to enhance the strength and stiffness of the wood by a proportional amount. Studies published in 2018 combined chemical processes with traditional mechanical hot press methods. These chemical processes break down
lignin
Lignin is a class of complex organic polymers that form key structural materials in the support tissues of most plants. Lignins are particularly important in the formation of cell walls, especially in wood and bark, because they lend rigidit ...
and
hemicellulose
A hemicellulose (also known as polyose) is one of a number of heteropolymers (matrix polysaccharides), such as arabinoxylans, present along with cellulose in almost all embryophyte, terrestrial plant cell walls. Cellulose is crystalline, strong, an ...
that are found naturally in the wood. Following dissolution, the cellulose strands that remain are mechanically hot compressed. Compared to the three-fold increase in strength observed from hot pressing alone, chemically processed wood has been shown to yield an 11-fold improvement. This extra strength comes from
hydrogen bonds
In chemistry, a hydrogen bond (H-bond) is a specific type of molecular interaction that exhibits partial covalent character and cannot be described as a purely electrostatic force. It occurs when a hydrogen (H) atom, covalently bonded to a mo ...
formed between the aligned cellulose nanofibers.
The densified wood possessed mechanical strength comparable to steel used in construction, expanding its potential applications beyond those of traditional wood. It also has a lower environmental footprint than steel, requiring significantly less carbon dioxide to produce. A commercial version of densified wood, branded as SuperWood, is being developed by
InventWood, a startup based in
Maryland
Maryland ( ) is a U.S. state, state in the Mid-Atlantic (United States), Mid-Atlantic region of the United States. It borders the states of Virginia to its south, West Virginia to its west, Pennsylvania to its north, and Delaware to its east ...
. The company plans to begin limited production in 2025, focusing initially on building facade applications.
Synthetic resin densified wood is resin-impregnated densified wood, also known as compreg. Usually
phenolic resin
Phenol formaldehyde resins (PF), also called phenolic resins or phenoplasts, are synthetic polymers obtained by the reaction of phenol or substituted phenol with formaldehyde. Used as the basis for Bakelite, PFs were the first commercial synthetic ...
is used as
impregnation resin to impregnate and laminate
plywood
Plywood is a composite material manufactured from thin layers, or "plies", of wood veneer that have been stacked and glued together. It is an engineered wood from the family of manufactured boards, which include plywood, medium-density fibreboa ...
layers. Sometimes layers are not impregnated before lamination. It is also possible to impregnate wood chips to produce molded
pressed wood components.
Delignified wood
Removing lignin from wood has several other applications, apart from providing structural advantages. Delignification alters the mechanical, thermal, optical, fluidic and
ionic properties and functions of the natural wood and is an effective approach to regulating its thermal properties, as it removes the thermally conductive lignin component, while generating a large number of
nanopores in the
cell wall
A cell wall is a structural layer that surrounds some Cell type, cell types, found immediately outside the cell membrane. It can be tough, flexible, and sometimes rigid. Primarily, it provides the cell with structural support, shape, protection, ...
s which help reduce temperature change. Delignified wood reflects most incident light and appears white in color.
White wood (also known as nanowood) has high reflection haze, as well as high
emissivity
The emissivity of the surface of a material is its effectiveness in emitting energy as thermal radiation. Thermal radiation is electromagnetic radiation that most commonly includes both visible radiation (light) and infrared radiation, which is n ...
in the
infrared
Infrared (IR; sometimes called infrared light) is electromagnetic radiation (EMR) with wavelengths longer than that of visible light but shorter than microwaves. The infrared spectral band begins with the waves that are just longer than those ...
wavelengths. These two characteristics generate a passive
radiative cooling
In the study of heat transfer, radiative cooling is the process by which a body loses heat by thermal radiation. As Planck's law describes, every physical body spontaneously and continuously emits electromagnetic radiation.
Radiative cooling has b ...
effect, with an average cooling power of over a 24-hour period,
meaning that this wood does not "absorb" heat and therefore only emits the heat embedded in it. Moreover, white wood not only possesses a lower
thermal conductivity
The thermal conductivity of a material is a measure of its ability to heat conduction, conduct heat. It is commonly denoted by k, \lambda, or \kappa and is measured in W·m−1·K−1.
Heat transfer occurs at a lower rate in materials of low ...
than natural wood, and it has better thermal performance than most commercially available
insulating materials
This is a list of insulation materials used around the world.
Typical R-values are given for various materials and structures as approximations based on the average of available figures and are sorted by lowest value.'' R-value at 1 m'' give ...
.
The modification of the
mesoporous structure of the wood is responsible for the changes in wood performance.
White wood can also be put through a compression process, similar to the process mentioned for densified wood, which increases its mechanical performance compared to natural wood (8.7 times higher in tensile strength and 10 times higher in toughness).
The thermal and structural advantages of nanowood make it an attractive material for energy-efficient building construction.
However, the changes made in the wood's structural properties, like the increase in structural porosity and the partially isolated
cellulose
Cellulose is an organic compound with the chemical formula, formula , a polysaccharide consisting of a linear chain of several hundred to many thousands of glycosidic bond, β(1→4) linked glucose, D-glucose units. Cellulose is an important s ...
nanofibrils, damage the material's mechanical robustness. To deal with this issue, several strategies have been proposed, with one being to further densify the structure, and another to use
cross-link
In chemistry and biology, a cross-link is a bond or a short sequence of bonds that links one polymer chain to another. These links may take the form of covalent bonds or ionic bonds and the polymers can be either synthetic polymers or natural ...
ing. Other suggestions include hybridizing natural wood with other organic particles and polymers to enhance its
thermal insulation
Thermal insulation is the reduction of heat transfer (i.e., the transfer of thermal energy between objects of differing temperature) between objects in thermal contact or in range of radiative influence. Thermal insulation can be achieved with s ...
performance.
Moldable wood
Using similar chemical modification techniques to chemically densified wood, wood can be made extremely moldable using a combination of delignification and water shock treatment. This is an emerging technology and is not yet used in industrial processes. However, initial tests show promising advantages in improved mechanical properties, with the molded wood exhibiting strength comparable to some metal alloys.
Transparent wood composites
Transparent wood composites are new materials, as of 2020 are made at the laboratory scale, that combines transparency and stiffness via a chemical process that replaces light-absorbing compounds, such as
lignin
Lignin is a class of complex organic polymers that form key structural materials in the support tissues of most plants. Lignins are particularly important in the formation of cell walls, especially in wood and bark, because they lend rigidit ...
, with a transparent polymer.
Environmental benefits
New construction is in high demand due to growing worldwide population. However, the main materials used in new construction are currently
steel
Steel is an alloy of iron and carbon that demonstrates improved mechanical properties compared to the pure form of iron. Due to steel's high Young's modulus, elastic modulus, Yield (engineering), yield strength, Fracture, fracture strength a ...
and
concrete
Concrete is a composite material composed of aggregate bound together with a fluid cement that cures to a solid over time. It is the second-most-used substance (after water), the most–widely used building material, and the most-manufactur ...
. The manufacturing of these materials creates comparatively high emissions of
carbon dioxide
Carbon dioxide is a chemical compound with the chemical formula . It is made up of molecules that each have one carbon atom covalent bond, covalently double bonded to two oxygen atoms. It is found in a gas state at room temperature and at norma ...
() into the atmosphere. Engineered wood has the potential to reduce carbon emissions if it replaces steel and/or concrete in the construction of buildings.
In 2014, steel and cement production accounted for about 1320 megatonnnes (Mt) and 1740 Mt respectively, which made up about 9% of global emissions that year. In a study that did not take the
carbon sequestration
Carbon sequestration is the process of storing carbon in a carbon pool. It plays a crucial role in Climate change mitigation, limiting climate change by reducing the amount of Carbon dioxide in Earth's atmosphere, carbon dioxide in the atmosphe ...
potential of engineered wood into account, it was found that roughly 50 Mt e (
carbon dioxide equivalent
Global warming potential (GWP) is a measure of how much heat a greenhouse gas traps in the atmosphere over a specific time period, relative to carbon dioxide (). It is expressed as a multiple of warming caused by the same mass of carbon dioxide ( ...
) could be eliminated by 2050 with the full uptake of a hybrid construction system utilizing engineered wood and steel. When considering the added effects that carbon sequestration can have over the lifetime of the material, the emissions reductions of engineered wood is even more substantial, as laminated wood that is not incinerated at the end of its lifecycle absorbs around 582 kg of /m
3, while reinforced concrete emits 458 kg /m
3 and steel 12.087 kg /m
3.
There is not a strong consensus for measuring the carbon sequestration potential of wood. In life-cycle assessment, sequestered carbon is sometimes called biogenic carbon. ISO 21930, a standard that governs life cycle assessment, requires the biogenic carbon from a wood product can only be included as a negative input (i.e. carbon sequestration) when the wood product originated in a sustainably managed forest. This generally means that wood needs to be FSC or SFI-certified to qualify as carbon sequestering.
Advantages
Engineered wood products are used in a variety of ways, often in applications similar to
solid wood
Solid wood is a term most commonly used to distinguish between ordinary lumber and engineered wood, but it also refers to structures that do not have hollow spaces. Engineered wood products are manufactured by binding together wood strands, fiber ...
products:
* Mass timber (MT) is lightweight allowing the material to be easily handled, manufactured, and transported. This contributes to it being cost effective and easy to use on site.
* MT offers greater strength and stiffness (based on its strength to weight ratio), increased dimensional stability, and uniformity in structures than solid wood.
* When compared to steel/concrete, MT built buildings use up to 15% less energy because of the reduced energy needed to create these wood products.
* MT buildings on average save 20-25% in time when compared to conventional steel/concrete buildings and 4.2% on capital cost.
* MT products sequester carbon and store it within themselves over their lifespan. Using this instead of concrete and steel in buildings will reduce the embodied emissions in buildings.
* Using MT has an estimated savings of around 20% in embodied carbon when compared to steel or concrete. This is because MT is a lot lighter when compared to these two materials, so it is less intensive for the machinery to transport both to site and once delivered.
* MT products can provide high levels of airtightness and low coefficients of thermal conductivity meaning that the air inside cannot escape, and heat is not lost easily.
* MT built buildings perform very well in seismic events because they are roughly half the mass and half the stiffness when compared to reinforced concrete buildings. Reduced stiffness allows MT buildings to be ductile and resist lateral distortion without compromising the structural integrity of the building.
* MT is fire resistant to an extent. Although it is considered a combustible material, MT burns slowly and in a predictable manner. When burned, a charred layer forms on the outside that protects the inner layers of the material. However, if the charred layer comes off, the inner layers will be exposed which can compromise the integrity of the material.
Advantages by product type:
* CLT: Offers high dimensional stability, high strength and stiffness and is easy to manufacture.
*
Glulam: Offers high strength and stiffness, is structurally efficient, and can be manufactured into complex shapes.
* NLT: Does not require any specialized equipment to manufacture, is cost effective, and easy to handle.
* DLT: Offers high dimensional stability, is easy and safe to manufacture, and no metal fasteners or adhesive is required.
* SCL: Is able to withstand greater loads compared to solid timber and is not prone to shrinking, splitting or warping.
Engineered wood products may be preferred over solid wood in some applications due to certain comparative advantages:
* Because engineered wood is man-made, it can be designed to meet application-specific performance requirements. Required shapes and dimension do not drive source tree requirements (length or width of the tree)
* Engineered wood products are versatile and available in a wide variety of thicknesses, sizes, grades, and exposure durability classifications, making the products ideal for use in unlimited construction, industrial, and home project application.
[Wood University](_blank)
Wood University. Retrieved on February 10, 2012.
* Engineered wood products are designed and manufactured to maximize the natural strength and stiffness characteristics of wood. The products are very stable and some offer greater structural strength than typical wood building materials.
*Glued laminated timber (
glulam) has greater strength and stiffness than comparable dimensional lumber and, pound for pound, is stronger than steel.
* Engineered wood panels are easy to work with using ordinary tools and basic skills. They can be cut, drilled, routed, jointed, glued, and fastened. Plywood can be bent to form curved surfaces without loss of strength. Large panel sizes speeds up construction by reducing the number of pieces that need to be handled and installed.
* Engineered wood products are a more efficient use of wood as they can be made from wood that has defects, underutilized species or smaller pieces of wood which also enables the use of smaller trees
* Wooden trusses are competitive in many roof and floor applications, and their high strength-to-weight ratios permit long spans offering flexibility in floor layouts.
*
Sustainable design
Environmentally sustainable design (also called environmentally conscious design, eco-design, etc.) is the philosophy of designing physical objects, the built environment, and services to comply with the principles of ecological sustainability ...
advocates recommend using engineered wood, which can be produced from relatively small trees, rather than large pieces of solid
dimensional lumber
Lumber is wood that has been processed into uniform and useful sizes (dimensional lumber), including beams and planks or boards. Lumber is mainly used for construction framing, as well as finishing (floors, wall panels, window frames). ...
, which requires cutting a large tree.
[Mary McLeod et al]
"Guide to the single-family home rating"
. Austin Energy Green Building. HARSHITA p. 31-32.
Disadvantages
* Like solid wood, when exposed to high moisture conditions or termites, biodeteriorations and/or fungi decay will occur which reduces the structural integrity and durability of the wood product; essentially the wood will start to rot.
* Potential widespread deforestation without a sustainable forestry management plan.
* MT buildings are susceptible to wind driven oscillation because of the relative flexibility of the MT material which may cause discomfort to people in the building.
Disadvantages by product type:
* CLT and Glulam: More costly than solid wood.
* NLT: Labor-intensive to make with potential for human error.
* DLT: Limited panel sizing and thickness.
* SCL: Limited panel sizing and thickness; more suitable for low rise buildings.
When compared to solid wood the following disadvantages are prevalent:
* They require more primary energy for their manufacture than solid lumber.
* The
adhesive
Adhesive, also known as glue, cement, mucilage, or paste, is any non-metallic substance applied to one or both surfaces of two separate items that binds them together and resists their separation.
The use of adhesives offers certain advantage ...
s used in some products may cause harmful emissions. A concern with some resins is the release of
formaldehyde
Formaldehyde ( , ) (systematic name methanal) is an organic compound with the chemical formula and structure , more precisely . The compound is a pungent, colourless gas that polymerises spontaneously into paraformaldehyde. It is stored as ...
in the finished product, often seen with
urea-formaldehyde
Urea-formaldehyde (UF), also known as urea-methanal, so named for its common synthesis pathway and overall structure, is a nontransparent thermosetting resin or polymer. It is produced from urea and formaldehyde. These resins are used in adhesive ...
bonded products.
Properties
Plywood and OSB typically have a
density
Density (volumetric mass density or specific mass) is the ratio of a substance's mass to its volume. The symbol most often used for density is ''ρ'' (the lower case Greek letter rho), although the Latin letter ''D'' (or ''d'') can also be u ...
of . For example, plywood sheathing or OSB
sheathing typically has a surface density of . Many other engineered woods have densities much higher than OSB.
Adhesives
The types of adhesives used in engineered wood include:
[
*]Urea-formaldehyde
Urea-formaldehyde (UF), also known as urea-methanal, so named for its common synthesis pathway and overall structure, is a nontransparent thermosetting resin or polymer. It is produced from urea and formaldehyde. These resins are used in adhesive ...
resins (UF): most common, cheapest, and not waterproof.
*Phenol formaldehyde resin
Phenol formaldehyde resins (PF), also called phenolic resins or phenoplasts, are synthetic polymers obtained by the reaction of phenol or substituted phenol with formaldehyde. Used as the basis for Bakelite, PFs were the first commercial syntheti ...
s (PF): yellow/brown, and commonly used for exterior exposure products.
* Melamine-formaldehyde resins (MF): white, heat, and water-resistant, and often used in exposed surfaces in more costly designs.
* Polymeric methylene diphenyl diisocyanate (pMDI) or polyurethane
Polyurethane (; often abbreviated PUR and PU) is a class of polymers composed of organic chemistry, organic units joined by carbamate (urethane) links. In contrast to other common polymers such as polyethylene and polystyrene, polyurethane term ...
(PU) resins: expensive, generally waterproof, and does not contain formaldehyde, notoriously more difficult to release from platens and engineered wood presses.
A more inclusive term is ''structural composites''. For example, fiber cement siding is made of cement and wood fiber, while cement board is a low-density cement panel, often with added resin, faced with fiberglass mesh.
Health concerns
While formaldehyde
Formaldehyde ( , ) (systematic name methanal) is an organic compound with the chemical formula and structure , more precisely . The compound is a pungent, colourless gas that polymerises spontaneously into paraformaldehyde. It is stored as ...
is an essential ingredient of cellular metabolism
Metabolism (, from ''metabolē'', "change") is the set of life-sustaining chemical reactions in organisms. The three main functions of metabolism are: the conversion of the energy in food to energy available to run cellular processes; the co ...
in mammal
A mammal () is a vertebrate animal of the Class (biology), class Mammalia (). Mammals are characterised by the presence of milk-producing mammary glands for feeding their young, a broad neocortex region of the brain, fur or hair, and three ...
s, studies have linked prolonged inhalation of formaldehyde gases to cancer. Engineered wood composites have been found to emit potentially harmful amounts of formaldehyde gas in two ways: unreacted free formaldehyde and the chemical decomposition of resin adhesives. When excessive amounts of formaldehyde are added to a process, the surplus will not have any additive to bond with and may seep from the wood product over time. Cheap urea-formaldehyde (UF) adhesives are largely responsible for degraded resin emissions. Moisture degrades the weak UF molecules, resulting in potentially harmful formaldehyde emissions. McLube offers release agents and platen sealers designed for those manufacturers who use reduced-formaldehyde UF and melamine-formaldehyde adhesives. Many OSB and plywood manufacturers use phenol-formaldehyde (PF) because phenol is a much more effective additive. Phenol forms a water-resistant bond with formaldehyde that will not degrade in moist environments. PF resins have not been found to pose significant health risks due to formaldehyde emissions. While PF is an excellent adhesive, the engineered wood industry has started to shift toward polyurethane binders like pMDI to achieve even greater water resistance, strength, and process efficiency. pMDIs are also used extensively in the production of rigid polyurethane foams and insulators
Insulator may refer to:
* Insulator (electricity), a substance that resists electricity
** Pin insulator, a device that isolates a wire from a physical support such as a pin on a utility pole
** Strain insulator, a device that is designed to work ...
for refrigeration. pMDIs outperform other resin adhesives, but they are notoriously difficult to release and cause buildup on tooling surfaces.
Mechanical fasteners
Some engineered wood products, such as DLT, NLT, and some brands of CLT, can be assembled without the use of adhesives using mechanical fasteners or joinery. These can range from profiled interlocking jointed boards, proprietary metal fixings, nails or timber dowels.
Building codes and standards
Throughout the years mass timber was used in buildings, codes were added to and adopted by the International Building Code (IBC) to create standards for them for the proper use and handling. For example, in 2015, CLT was incorporated into the IBC. The 2021 IBC is the latest issue of building codes, and has added three new codes regarding construction with timber material. The new three construction types go as follows, IV-A, IV-B, and IV-C, and they allow mass timber to be used in buildings up to 18, 12, and nine stories respectively.
The following technical performance standards are related to engineered wood products:
* EN 300 - Oriented Strand Boards (OSB) — Definitions, classification, and specifications
* EN 309 - Particleboards — Definition and classification
* EN 338 - Structural timber - Strength classes
* EN 386 - Glued laminated timber — performance requirements and minimum production requirements
* EN 313-1 - Plywood — Classification and terminology Part 1: Classification
* EN 313-2 - Plywood — Classification and terminology Part 2: Terminology
* EN 314-1 - Plywood — Bonding quality — Part 1: Test methods
* EN 314-2 - Plywood — Bonding quality — Part 2: Requirements
* EN 315 - Plywood — Tolerances for dimensions
* EN 387 - Glued laminated timber — large finger joints - performance requirements and minimum production requirements
* EN 390 - Glued laminated timber — sizes - permissible deviations
* EN 391 - Glued laminated timber — shear test of glue lines
* EN 392 - Glued laminated timber — Shear test of glue lines
* EN 408 - Timber structures — Structural timber and glued laminated timber — Determination of some physical and mechanical properties
* EN 622-1 - Fibreboards — Specifications — Part 1: General requirements
* EN 622-2 - Fibreboards — Specifications — Part 2: Requirements for hardboards
* EN 622-3 - Fibreboards — Specifications — Part 3: Requirements for medium boards
* EN 622-4 - Fibreboards — Specifications — Part 4: Requirements for soft boards
* EN 622-5 - Fibreboards — Specifications — Part 5: Requirements for dry process boards (MDF)
* EN 1193 - Timber structures — Structural timber and glued laminated timber - Determination of shear strength and mechanical properties perpendicular to the grain
* EN 1194 - Timber structures — Glued laminated timber - Strength classes and determination of characteristic values
* EN 1995-1-1 - Eurocode 5: Design of timber structures — Part 1-1: General — Common rules and rules for buildings
* EN 12369-1 - Wood-based panels — Characteristic values for structural design — Part 1: OSB, particleboards, and fibreboards
* EN 12369-2 - Wood-based panels — Characteristic values for structural design — Part 2: Plywood
* EN 12369-3 - Wood-based panels — Characteristic values for structural design — Part 3: Solid wood panels
* EN 14080 - Timber structures — Glued laminated timber — Requirements
* EN 14081-1 - Timber structures - Strength graded structural timber with rectangular cross-section - Part 1: General requirements
The following product category rules can be used to create environmental product declarations for engineered wood products:
* EN 15804 - Sustainability of construction works - Environmental product declarations - Core rules for the product category of construction products
* EN 16485 - Round and sawn timber - Environmental Product Declarations - Product category rules for wood and wood-based products for use in construction (complementary-PCR to EN 15804)
* ISO 21930 - Sustainability in buildings and civil engineering works - Core rules for environmental product declarations of construction products and services
Examples of mass timber structures
Plyscrapers
Plyscrapers are skyscrapers that are either partially made of wood or entirely made of wood. Around the world, many different plyscrapers have been built, including the Ascent MKE
Ascent MKE is a mass timber hybrid high-rise apartment building in Milwaukee, Wisconsin. The 284-foot (87 meter), 25-story high-rise is the world's tallest mass timber structure, edging out Norway's Mjøstårnet. It features 259 luxury apartment ...
building, Mjostarnet in Norway, and the Stadthaus building.
The Ascent MKE building was built in 2022 in Milwaukee
Milwaukee is the List of cities in Wisconsin, most populous city in the U.S. state of Wisconsin. Located on the western shore of Lake Michigan, it is the List of United States cities by population, 31st-most populous city in the United States ...
, Wisconsin, and is the tallest high-rise building using different mass timber components in combination with some steel and concrete. This plyscraper is 87 meters tall and has 25 stories.
The Stadthaus building is a residential building built in 2009 in Hackney, London
Hackney is a district in East London, England, forming around two-thirds of the area of the modern London Borough of Hackney, to which it gives its name. It is 4 miles (6.4 km) northeast of Charing Cross and includes part of the Queen ...
. It has 9 stories reaching 30 meters tall. It uses CLT panels as load-bearing walls and floor 'slabs'.
The Black & White Building is an office building topped out in 2023 in Shoreditch
Shoreditch is an area in London, England and is located in the London Borough of Hackney alongside neighbouring parts of Tower Hamlets, which are also perceived as part of the area due to historic ecclesiastical links. Shoreditch lies just north ...
, London. It has 6 stories reaching 17.8 meters tall. It uses CLT panels, glulam curtain walling, and LVL columns and beams.
As of 2022, over 84 mass timber buildings at least eight stories tall were in construction or completed worldwide, with numerous other projects in the planning stages. Its environmental benefits and distinctive appearance drive the growing interest in mass timber construction.
Bridges
The Mistissini Bridge built in Quebec
Quebec is Canada's List of Canadian provinces and territories by area, largest province by area. Located in Central Canada, the province shares borders with the provinces of Ontario to the west, Newfoundland and Labrador to the northeast, ...
, Canada, in 2014 is a 160-meter-long bridge that features both glulam beams and CLT panels. The bridge was designed to cross over the Uupaachikus Pass.
The Placer River Pedestrian Bridge built in Alaska
Alaska ( ) is a non-contiguous U.S. state on the northwest extremity of North America. Part of the Western United States region, it is one of the two non-contiguous U.S. states, alongside Hawaii. Alaska is also considered to be the north ...
, United States, in 2013. It spans long and is located in the Chugach National Forest
The Chugach National Forest is a United States National Forest in south central Alaska. Covering portions of Prince William Sound, the Kenai Peninsula and the Copper River (Alaska), Copper River Delta, it was formed in 1907 from part of a larger ...
. This bridge features glulam as it was used create the trusses.
Parking structures
The Glenwood CLT Parking Garage in Springfield, Oregon
Springfield is a city in Lane County, Oregon, Lane County, Oregon, United States. Located in the Willamette Valley, Southern Willamette Valley, it is within the Eugene-Springfield, OR MSA, Eugene-Springfield metropolitan statistical area. Separ ...
, is going to be a garage that features CLT. It will be 4 stories tall and hold 360 parking spaces. The parking garage however is under construction , and the year of completion is not yet known.
See also
* Green building and wood
* Natural Fibre Board
* Reclaimed lumber
* Timber recycling
Notes
References
External links
APA The Engineered Wood Association
Canadian Wood Council Engineered Wood Products
{{DEFAULTSORT:Engineered Wood
Composite materials
Building materials
Wood-related terminology