A belt sander or strip sander is a
sander used in shaping and finishing wood and other materials. It consists of an electric motor that turns a pair of drums on which a continuous loop of
sandpaper is mounted. Belt sanders may be handheld and moved over the material, or stationary (fixed), where the material is moved to the sanding belt. Stationary belt sanders are sometimes mounted on a
work bench, in which case they are called bench sanders. Stationary belt sanders are often combined with a disc
sander.
Belt sanders can have a very aggressive action on wood and are normally used only for the beginning stages of the sanding process, or used to rapidly remove material. Sometimes they are also used for removing paints or finishes from wood. Fitted with fine grit sand paper, a belt sander can be used to achieve a completely smooth surface.
Stationary belt sanders are used for removing
non-ferrous metals
In metallurgy, non-ferrous metals are metals or alloy
An alloy is a mixture of chemical elements of which in most cases at least one is a metal, metallic element, although it is also sometimes used for mixtures of elements; herein only meta ...
, such as
aluminum
Aluminium (or aluminum in North American English) is a chemical element; it has chemical symbol, symbol Al and atomic number 13. It has a density lower than that of other common metals, about one-third that of steel. Aluminium has ...
. Non-ferrous metals tend to clog
grinding wheels, quickly making them useless for grinding soft metals. Because the small grooves in the sandpaper are opened up as they go around the arc of the drive wheel, belt sanders are less prone to clogging.
Belt sanders can vary in size from the small handheld unit shown in the illustration to units wide enough to sand a full 1.2 by 2.5 m (4-by-8 foot sheet) of
plywood
Plywood is a composite material manufactured from thin layers, or "plies", of wood veneer that have been stacked and glued together. It is an engineered wood from the family of manufactured boards, which include plywood, medium-density fibreboa ...
in a manufacturing plant. Some belt sanders can be as large as .
Sanding wood produces a large amount of
sawdust. Therefore, belt sanders employed in woodworking are usually equipped with some type of
dust collection system
A dust collector is a system used to enhance the quality of air released from industrial and commercial processes by collecting dust particle and other impurities from air or gas. Designed to handle high-volume dust loads, a dust collector syste ...
. It may be as simple as a
cloth filter
A cloth filter is a simple and cost-effective appropriate technology method for reducing the contamination of drinking water, developed for use mainly in Bangladesh. Water collected in this way has a greatly reduced pathogen count. Though not a ...
bag attached to a portable sander or a large vacuum system to suck dust particles away into a central collector.
Taut-belt sanders allow for adjusting the angle of the idler drum to keep the belt centered.
Slack-belt sanding is commonly used in the manufacturing process of guitars and other medium-sized wooden objects. It employs a long sanding belt which runs slackly over the object. The machinist then exerts pressure to it to sand down specific areas.
Racing
Belt sanders were one of the first power tools used in the growing field of power tool
drag racing
Drag racing is a type of motor racing in which automobiles or motorcycles compete, usually two at a time, to be first to cross a set finish line. The race follows a short, straight course from a standing start over a measured distance, mos ...
wherein a pair of stock or modified belt sanders are placed in parallel wooden channels and fitted with long
extension cords. Each heat begins when a common switch or individual switches triggered by the racers energizes them, causing the sanders to race towards the end of the track spitting wood dust along the way.
Stock sanders race down a track, while modified sanders race on a track. Sanders of all shapes and sizes can go very fast or very slow, depending on the power of the motor. For example, some can go as fast as 8 km/h (5 mph) etc.
Wide belt sander
A wide belt sander is used to machine stock flat and to specific thicknesses. It consists of sanding heads, contact drums and a
conveyor belt.
The sander is electric powered but relies on air pressure to control the abrasive belt. A rubber conveyor carries the stock through the machine while a wide abrasive belt removes material from the top surface. It is sometimes used in conjunction with the
jointer
A jointer or in some configurations, a jointer-planer (also known in the UK and Australia as a planer or surface planer, and sometimes also as a buzzer or flat top) is a woodworking machine used to produce a flat surface along a board's length. ...
to create square and true stock.
This type of sander has applications in
woodworking
Woodworking is the skill of making items from wood, and includes cabinetry, furniture making, wood carving, joinery, carpentry, and woodturning.
History
Along with stone, clay and animal parts, wood was one of the first materials worked b ...
and furniture production.
It does fine sanding using rigid sanding pads and air cushion pads, cross and diagonal sanding as well as lacquer sanding.
References
{{DEFAULTSORT:Belt Sander
Grinding machines
Tool racing
Woodworking hand-held power tools
Woodworking machines