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Zamak
ZAMAK (or Zamac, formerly trademarked as MAZAK) is an eclectic family of alloys with a base metal of zinc and alloying elements of aluminium, magnesium, and copper. Zamak alloys are part of the zinc aluminium alloy family; they are distinguished from the other ZA alloys because of their constant 4% aluminium composition. The name ''zamak'' is an acronym of the German names for the metals of which the alloys are composed: (zinc), , and (copper). The New Jersey Zinc Company developed zamak alloys in 1929. The most common zamak alloy is zamak 3. Besides that, zamak 2, zamak 5 and zamak 7 are also commercially used. These alloys are most commonly die cast. Zamak alloys (particularly #3 and #5) are frequently used in the spin casting industry. A large problem with early zinc die casting materials was zinc pest, owing to impurities in the alloys. Zamak avoided this by the use of 99.99% pure zinc metal, produced by New Jersey Zinc's use of a refluxer as part of the refining p ...
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Orange Peel (effect)
Orange peel is a certain kind of finish that may develop on painted and cast surfaces. The texture resembles the surface of the skin of an Orange (fruit), orange, hence the name "orange peel". Gloss paint sprayed on a smooth surface (such as the body of a car) should also dry into a smooth surface. However, various factors can cause it to dry into a bumpy surface. This is typically the result of improper painting technique, and is caused by the quick evaporation of Paint thinner, thinner, incorrect spray gun setup (e.g., low air pressure or incorrect nozzle), spraying the paint at an angle other than perpendicular, or applying excessive paint. Such a texture can be smoothed out with ultra-fine sandpaper, but it can be prevented altogether by changing the painting technique or the materials used. In some situations, such as interior house paint, the orange peel texture is desirable. In this case, a texture paint is generally applied with a spray gun. The texture is then pain ...
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Zinc
Zinc is a chemical element; it has symbol Zn and atomic number 30. It is a slightly brittle metal at room temperature and has a shiny-greyish appearance when oxidation is removed. It is the first element in group 12 (IIB) of the periodic table. In some respects, zinc is chemically similar to magnesium: both elements exhibit only one normal oxidation state (+2), and the Zn2+ and Mg2+ ions are of similar size. Zinc is the 24th most abundant element in Earth's crust and has five stable isotopes. The most common zinc ore is sphalerite (zinc blende), a zinc sulfide mineral. The largest workable lodes are in Australia, Asia, and the United States. Zinc is refined by froth flotation of the ore, roasting, and final extraction using electricity ( electrowinning). Zinc is an essential trace element for humans, animals, plants and for microorganisms and is necessary for prenatal and postnatal development. It is the second most abundant trace metal in humans after iron, an import ...
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Chromate Conversion Coating
Chromate conversion coating or alodine coating is a type of conversion coating used to passivate steel, aluminium, zinc, cadmium, copper, silver, titanium, magnesium, and tin alloys. The coating serves as a corrosion inhibitor, as a primer to improve the adherence of paints and adhesives, as a decorative finish, or to preserve electrical conductivity. It also provides some resistance to abrasion and light chemical attack (such as dirty fingers) on soft metals. Chromate conversion coatings are commonly applied to items such as screws, hardware and tools. They usually impart a distinctively iridescent, greenish-yellow color to otherwise white or gray metals. The coating has a complex composition including chromium salts, and a complex structure. The process is sometimes called alodine coating, a term used specifically in reference to the trademarked Alodine process of Henkel Surface Technologies. Process Chromate conversion coatings are usually applied by immersing ...
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Hardness
In materials science, hardness (antonym: softness) is a measure of the resistance to plastic deformation, such as an indentation (over an area) or a scratch (linear), induced mechanically either by Pressing (metalworking), pressing or abrasion (mechanical), abrasion. In general, different materials differ in their hardness; for example hard metals such as titanium and beryllium are harder than soft metals such as sodium and metallic tin, or wood and common plastics. Macroscopic hardness is generally characterized by strong intermolecular bonds, but the behavior of solid materials under force is complex; therefore, hardness can be measured in different ways, such as scratch hardness, indentation hardness, and rebound hardness. Hardness is dependent on ductility, elasticity (physics), elastic stiffness, plasticity (physics), plasticity, deformation (mechanics), strain, strength of materials, strength, toughness, viscoelasticity, and viscosity. Common examples of hard matter are cer ...
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Die Soldering
Die, as a verb, refers to death, the cessation of life. Die may also refer to: Games * Die, singular of dice, small throwable objects used for producing random numbers Manufacturing * Die (integrated circuit), a rectangular piece of a semiconductor wafer * Die (manufacturing), a material-shaping device * Die (philately) * Coin die, a metallic piece used to strike a coin * Die casting, a material-shaping process ** Sort (typesetting), a cast die for printing * Die cutting (web), process of using a die to shear webs of low-strength materials * Die, a tool used in paper embossing * Tap and die, cutting tools used to create screw threads in solid substances * Tool and die, the occupation of making dies Arts and media Music * ''Die'' (album), the seventh studio album by rapper Necro * Die (musician), Japanese musician, guitarist of the band Dir en grey * DJ Die, British DJ and musician with Reprazent * "DiE", a 2013 single by the Japanese idol group BiS * die!, an inactive Ge ...
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De Facto Standard
A ''de facto'' standard is a custom or convention that is commonly used even though its use is not required. is a Latin phrase (literally " of fact"), here meaning "in practice but not necessarily ordained by law" or "in practice or actuality, but not officially established". A ''de facto'' standard contrasts an international standard which is defined by an organization such as International Standards Organization, or a standard required by law (also known as ''de jure'' standards). Joint technical committee on information technology (ISO/IEC JTC1) developed a procedure in order for de facto standards to be processed through the formal standardization system to be transformed into international standards from ISO and IEC. In social sciences a voluntary standard that is also a ''de facto'' standard is a typical solution to a coordination problem. The choice of a ''de facto'' standard tends to be stable in situations in which all parties can realize mutual gains, but only by ...
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Brinell Scale
The Brinell hardness test (pronounced /brəˈnɛl/) measures the indentation hardness of materials. It determines hardness through the scale of penetration of an indenter, loaded on a material test-piece. It is one of several definitions of hardness in materials science. The hardness scale is expressed in terms of a Brinell hardness value, sometimes referred to as the Brinell hardness number but formally expressed as HBW (Hardness Brinell Wolfram – Wolfram being an alternative name for the tungsten carbide ball indenter used during the test). The test was named after Johan August Brinell (1849-1925) who developed the method at the end of the 19th century. History Premiered by Swedish engineer Johan August Brinell at the 1900 Paris Exposition, it was the first widely used and standardised hardness test in engineering and metallurgy. The large size of indentation and thus possible damage to test-pieces limits its usefulness. However, it also had the useful feature that the h ...
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Pound Per Square Inch
The pound per square inch (abbreviation: psi) or, more accurately, pound-force per square inch (symbol: lbf/in2), is a unit of measurement of pressure or of stress based on avoirdupois units and used primarily in the United States. It is the pressure resulting from a force with magnitude of one pound-force applied to an area of one square inch. In SI units, 1 psi is approximately . The pound per square inch absolute (psia) is used to make it clear that the pressure is relative to a vacuum rather than the ambient atmospheric pressure. Since atmospheric pressure at sea level is around , this will be added to any pressure reading made in air at sea level. The converse is pound per square inch gauge (psig), indicating that the pressure is relative to atmospheric pressure. For example, a bicycle tire pumped up to 65 psig in a local atmospheric pressure at sea level (14.7 psi) will have a pressure of 79.7 psia (14.7 psi + 65 psi). When gauge pressure is referenced to som ...
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Mandrel
A mandrel, mandril, or arbor is a tapered tool against which material can be forged, pressed, stretched or shaped (e.g., a ring mandrel - also called a triblet - used by jewellers to increase the diameter of a wedding ring), or a flanged or tapered or threaded bar that grips a workpiece to be machined in a lathe. A flanged mandrel is a parallel bar of a specific diameter with an integral flange towards one end, and threaded at the opposite end. Work is gripped between the flange and a nut on the thread. A tapered mandrel (often called a plain mandrel) has a taper of approximately 0.005 inches per foot and is designed to hold work by being driven into an accurate hole on the work, gripping the work by friction. A threaded mandrel may have a male or female thread, and work which has an opposing thread is screwed onto the mandrel. On a lathe, mandrels are commonly mounted between centres and driven by a lathe dog (typically flanged or tapered mandrels), but may also be gripped in ...
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Injection Molding
Injection moulding (U.S. spelling: injection molding) is a manufacturing process for producing parts by injecting molten material into a mould, or mold. Injection moulding can be performed with a host of materials mainly including metals (for which the process is called die-casting), glasses, elastomers, confections, and most commonly thermoplastic and thermosetting polymers. Material for the part is fed into a heated barrel, mixed (using a helical screw), and injected into a mould cavity, where it cools and hardens to the configuration of the cavity. After a product is designed, usually by an industrial designer or an engineer, moulds are made by a mould-maker (or toolmaker) from metal, usually either steel or aluminium, and precision-machined to form the features of the desired part. Injection moulding is widely used for manufacturing a variety of parts, from the smallest components to entire body panels of cars. Advances in 3D printing technology, using photopolymers t ...
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