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Valve Train
A valvetrain is a mechanical system that controls the operation of the intake and exhaust valves in an internal combustion engine. The intake valves control the flow of air/fuel mixture (or air alone for direct-injected engines) into the combustion chamber, while the exhaust valves control the flow of spent exhaust gases out of the combustion chamber once combustion is completed. Layout The valvetrain layout is largely dependent on the location of the camshaft. The common valvetrain configurations for piston engines, in order from oldest to newest, are: * Flathead engine: A single camshaft and the valves are located in the engine block below the cylinder or cylinder bank. * Overhead valve engine: A single camshaft remains in the block below the cylinder(s), however the valves are located in the cylinder head above the combustion chamber. * Overhead camshaft engine: Both the valves and one or more camshafts are located in the cylinder head above the cylinders or cylinder banks. ...
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Engine Movingparts
An engine or motor is a machine designed to convert one or more forms of energy into motion (physics), mechanical energy. Available energy sources include potential energy (e.g. energy of the Earth's gravitational field as exploited in hydroelectric power generation), heat energy (e.g. Geothermal energy, geothermal), chemical energy, electric potential and nuclear energy (from nuclear fission or nuclear fusion). Many of these processes generate heat as an intermediate energy form; thus heat engines have special importance. Some natural processes, such as atmospheric convection cells convert environmental heat into motion (e.g. in the form of rising air currents). Mechanical energy is of particular importance in transportation, but also plays a role in many industrial processes such as cutting, grinding, crushing, and mixing. Mechanical heat engines convert heat into work via various thermodynamic processes. The internal combustion engine is perhaps the most common example of a ...
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Rocker Arm
A rocker arm is a valvetrain component that typically transfers the motion of a pushrod in an overhead valve engine, overhead valve internal combustion engine to the corresponding intake/exhaust poppet valve, valve. Rocker arms in automobiles are typically made from stamped steel, or aluminum in higher-revving applications. Some rocker arms (called ''roller rockers'') include a bearing at the contact point, to reduce wear and friction there. Overview The most common use of a rocker arm is to transfer the up and down motion of a pushrod in an overhead valve engine, overhead valve (OHV) internal combustion engine to the corresponding intake/exhaust poppet valve, valve. In an OHV engine the camshaft located within the engine block below the cylinder bank(s) pushes the pushrod upwards. The top of the pushrod presses upwards on one side of the rocker arm located at the top of the cylinder head, which causes the rocker arm to pivot downward on the top of the valve, opening it. To redu ...
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Valvetrain
A valvetrain is a mechanical system that controls the operation of the intake and exhaust valves in an internal combustion engine. The intake valves control the flow of air/fuel mixture (or air alone for direct-injected engines) into the combustion chamber, while the exhaust valves control the flow of spent exhaust gases out of the combustion chamber once combustion is completed. Layout The valvetrain layout is largely dependent on the location of the camshaft. The common valvetrain configurations for piston engines, in order from oldest to newest, are: * Flathead engine: A single camshaft and the valves are located in the engine block below the cylinder or cylinder bank. * Overhead valve engine: A single camshaft remains in the block below the cylinder(s), however the valves are located in the cylinder head above the combustion chamber. * Overhead camshaft engine: Both the valves and one or more camshafts are located in the cylinder head above the cylinders or cylinder ...
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Camless Piston Engine
A camless or free-valve piston engine is an engine that has poppet valves operated by means of electromagnetic, hydraulic, or pneumatic actuators instead of conventional cams. Actuators can be used to both open and close valves, or to open valves closed by springs or other means. Camshafts normally have one lobe per valve, with a fixed valve duration and lift. Although many modern engines use camshaft phasing, adjusting the lift and valve duration in a working engine is more difficult. Some manufacturers use systems with more than one cam lobe, but this is still a compromise as only a few profiles can be in operation at once. This is not the case with the camless engine, where lift and valve timing can be adjusted freely from valve to valve and from cycle to cycle. It also allows multiple lift events per cycle and, indeed, no events per cycle—switching off the cylinder entirely. Camless development Camless valve trains have long been investigated by several companies, including ...
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Cam-in-block
A cam-in-block engine is where the camshaft is located in the engine block In an internal combustion engine, the engine block is the structure that contains the cylinders and other components. The engine block in an early automotive engine consisted of just the cylinder block, to which a separate crankcase was attach .... Types of cam-in-block engines are: * F-Head Engine * Flathead engine * Overhead valve engine (the only type where the valves are above the combustion chamber) * T-head engine {{set index ...
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Valve Guide
Valve guides are cylindrical metal bushes, pressed or integrally cast into the cylinder head of most types of reciprocating engines, to support the inlet valve and exhaust valve stems. So that they may make proper contact with its valve seat. Along with a corresponding valve spring, they are one component of an engine’s valve train. Guides also serve to conduct heat from the combustion process out from the exhaust valve and into the cylinder head where it may be taken up by the cooling system. Bronze is commonly used, as are various iron alloys; a balance between stiffness and wear on the valve is essential to achieve a useful service life. Powder metallurgy materials are also commonly used in the manufacture of valve guides, which have the advantages of flexible material composition and the self-lubricating properties. The clearance between the inner diameter of the valve guide and the outer diameter of the poppet valve stem is critical for the proper performance of an e ...
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Valve Float
Valve float is an adverse condition which can occur at high engine speeds when the poppet valves in an internal combustion engine valvetrain do not properly follow the closure phase of the cam lobe profile. This reduces engine efficiency and performance. There is also a significant risk of severe engine damage that can include valve spring failure, pistons contacting the valves, or catastrophic lifter and cam lobe failure, especially with roller lifters. Similar conditions 'Valve lift' or "loft" is intentional, using controlled valve float to increase lift and duration of the valve open cycle. In some motorsports there are rules that limit camshaft lift, preventing this type of exploitation. Properly optimizing the valve duration avoids undue stresses to the camshaft lobes and tappets. 'Valve bounce' is a related condition where the valve does not stay seated because of the combined effects of the valve's inertia and resonance of metallic valve springs that reduce the closing ...
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Rotary Valve
A rotary valve (also called rotary-motion valve) is a type of valve in which the rotation of a passage or passages in a transverse plug regulates the flow of liquid or gas through the attached pipes. The common stopcock is the simplest form of rotary valve. Rotary valves have been applied in numerous applications, including: * Changing the pitch of brass instruments. * Controlling the steam and exhaust ports of steam engines, most notably in the Corliss steam engine. * Periodically reversing the flow of air and fuel across the open hearth furnace. * Loading sample on chromatography columns. * Certain types of two-stroke and four-stroke engines. * Most hydraulic automotive power steering control valves. Use in brass instruments In the context of brass instruments, Brass instrument valve#Rotary valve, rotary valves are found on French horn, horns, trumpets, trombones, flugelhorns, and tubas. The cornet derived from the posthorn, by applying rotary valves to it in the 1820s in Fran ...
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Slide Valve
The slide valve is a rectilinear valve used to control the admission of steam into and emission of exhaust from the cylinder of a steam engine. Use In the 19th century, most steam locomotives used slide valves to control the flow of steam into and out of the cylinders. In the 20th century, slide valves were gradually superseded by piston valves, particularly in engines using superheated steam. There were two reasons for this: * With piston valves, the steam passages can be made shorter. This reduces resistance to the flow of steam and improves efficiency. * It is difficult to lubricate slide valves adequately in the presence of superheated steam. Murdoch's D slide valve The D slide valve, or more specifically Long D slide valve, is a form of slide valve, invented by William Murdoch and patented in 1799. It is named after the hollow central D-sectioned piston. This valve worked by "connecting the upper and lower valves so as to be worked by one rod or spindle, and in mak ...
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Sleeve Valve
The sleeve valve is a type of valve mechanism for piston engines, distinct from the usual poppet valve. Sleeve valve engines saw use in a number of pre–World War II luxury cars and in the United States in the Willys-Knight car and light truck. They subsequently fell from use due to advances in poppet-valve technology, including sodium cooling, and the Knight system double sleeve engine's tendency to burn a lot of lubricating oil or to seize due to lack of it. The Scottish Argyll company used its own, much simpler and more efficient, single sleeve system (Burt-McCollum) in its cars, a system which, after extensive development, saw substantial use in British aircraft engines of the 1940s, such as the Napier Sabre, Bristol Hercules, Centaurus, and the promising but never mass-produced Rolls-Royce Crecy, only to be supplanted by the jet engines. Description A sleeve valve takes the form of one (or in the case of double sleeve valves, two) machined cylinders which fit concentric ...
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Poppet Valves
A poppet valve (also sometimes called mushroom valve) is a valve typically used to control the timing and quantity of petrol (gas) or vapour flow into or out of an engine, but with many other applications. It consists of a hole or open-ended chamber, usually round or oval in cross-section, and a plug, usually a disk shape on the end of a shaft known as a valve stem. The working end of this plug, the valve face, is typically ground at a 45° bevel to seal against a corresponding valve seat ground into the rim of the chamber being sealed. The shaft travels through a valve guide to maintain its alignment. A pressure differential on either side of the valve can assist or impair its performance. In exhaust applications higher pressure against the valve helps to seal it, and in intake applications lower pressure helps open it. Etymology The word poppet shares etymology with "puppet": it is from the Middle English ''popet'' ("youth" or "doll"), from Middle French ''poupette'', whic ...
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Cam Lobe
A cam is a rotating or sliding piece in a mechanical linkage used especially in transforming rotary motion into linear motion. It is often a part of a rotating wheel (e.g. an eccentric wheel) or shaft (e.g. a cylinder with an irregular shape) that strikes a lever at one or more points on its circular path. The cam can be a simple tooth, as is used to deliver pulses of power to a steam hammer, for example, or an eccentric disc or other shape that produces a smooth reciprocating (back and forth) motion in the '' follower'', which is a lever making contact with the cam. A cam timer is similar, and these were widely used for electric machine control (an electromechanical timer in a washing machine being a common example) before the advent of inexpensive electronics, microcontrollers, integrated circuits, programmable logic controllers and digital control. Camshaft The cam can be seen as a device that converts rotational motion to reciprocating (or sometimes oscillating) motion. A ...
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