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Rule Based DFM Analysis For Forging
Rule based DFM analysis for forging is the controlled Deformation (engineering), deformation of metal into a specific shape by compressive forces. The forging process goes back to 8000 B.C. and evolved from the manual art of simple blacksmithing. Then as now, a series of compressive hammer blows performs the shaping or forging of the part. Modern forging uses machine driven impact hammers or presses that deform the work-piece by controlled pressure. The forging process is superior to casting in that the parts formed have denser microstructures, more defined grain patterns, and less porosity, making such parts much stronger than a casting. All solid metals and alloys are forgeable, but each will have a forgeability rating from high to low or poor. The factors involved are the material's Chemical composition, composition, crystal structure and mechanical properties all considered within a Operating temperature, temperature range. The wider the temperature range, the higher the forgea ...
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Deformation (engineering)
In engineering, deformation (the change in size or shape of an object) may be ''elastic'' or ''plastic''. If the deformation is negligible, the object is said to be ''rigid''. Main concepts Occurrence of deformation in engineering applications is based on the following background concepts: * ''Displacements'' are any change in position of a point on the object, including whole-body translations and rotations ( rigid transformations). * ''Deformation'' are changes in the relative position between internals points on the object, excluding rigid transformations, causing the body to change shape or size. * ''Strain'' is the ''relative'' ''internal'' deformation, the dimensionless change in shape of an infinitesimal cube of material relative to a reference configuration. Mechanical strains are caused by mechanical stress, ''see stress-strain curve''. The relationship between stress and strain is generally linear and reversible up until the yield point and the deformation is ...
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