Rule Based DFM Analysis For Forging
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Rule Based DFM Analysis For Forging
Rule based DFM analysis for forging is the controlled Deformation (engineering), deformation of metal into a specific shape by compressive forces. The forging process goes back to 8000 B.C. and evolved from the manual art of simple blacksmithing. Then as now, a series of compressive hammer blows performs the shaping or forging of the part. Modern forging uses machine driven impact hammers or presses that deform the work-piece by controlled pressure. The forging process is superior to casting in that the parts formed have denser microstructures, more defined grain patterns, and less porosity, making such parts much stronger than a casting. All solid metals and alloys are forgeable, but each will have a forgeability rating from high to low or poor. The factors involved are the material's Chemical composition, composition, crystal structure and mechanical properties all considered within a Operating temperature, temperature range. The wider the temperature range, the higher the forgea ...
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Deformation (engineering)
In engineering, deformation (the change in size or shape of an object) may be ''elastic'' or ''plastic''. If the deformation is negligible, the object is said to be ''rigid''. Main concepts Occurrence of deformation in engineering applications is based on the following background concepts: * ''Displacements'' are any change in position of a point on the object, including whole-body translations and rotations ( rigid transformations). * ''Deformation'' are changes in the relative position between internals points on the object, excluding rigid transformations, causing the body to change shape or size. * ''Strain'' is the ''relative'' ''internal'' deformation, the dimensionless change in shape of an infinitesimal cube of material relative to a reference configuration. Mechanical strains are caused by mechanical stress, ''see stress-strain curve''. The relationship between stress and strain is generally linear and reversible up until the yield point and the deformation is ...
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Steel
Steel is an alloy of iron and carbon that demonstrates improved mechanical properties compared to the pure form of iron. Due to steel's high Young's modulus, elastic modulus, Yield (engineering), yield strength, Fracture, fracture strength and low raw material cost, steel is one of the most commonly manufactured materials in the world. Steel is used in structures (as concrete Rebar, reinforcing rods), in Bridge, bridges, infrastructure, Tool, tools, Ship, ships, Train, trains, Car, cars, Bicycle, bicycles, Machine, machines, Home appliance, electrical appliances, furniture, and Weapon, weapons. Iron is always the main element in steel, but other elements are used to produce various grades of steel demonstrating altered material, mechanical, and microstructural properties. Stainless steels, for example, typically contain 18% chromium and exhibit improved corrosion and Redox, oxidation resistance versus its carbon steel counterpart. Under atmospheric pressures, steels generally ...
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Surface Tolerances
A surface, as the term is most generally used, is the outermost or uppermost layer of a physical object or space. It is the portion or region of the object that can first be perceived by an observer using the senses of sight and touch, and is the portion with which other materials first interact. The surface of an object is more than "a mere geometric solid", but is "filled with, spread over by, or suffused with perceivable qualities such as color and warmth". The concept of surface has been abstracted and formalized in mathematics, specifically in geometry. Depending on the properties on which the emphasis is given, there are several inequivalent such formalizations that are all called ''surface'', sometimes with a qualifier such as algebraic surface, smooth surface or fractal surface. The concept of surface and its mathematical abstractions are both widely used in physics, engineering, computer graphics, and many other disciplines, primarily in representing the surfaces of ph ...
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Burr Tolerances
Burr may refer to: Places Australia *Cape Burr, a headland in South Australia *Mount Burr, South Australia, a town and mountain in South Australia United States * Burr, Minnesota, an unincorporated community * Burr, Missouri, an unincorporated community *Burr, Nebraska, a village * Burr, Texas, an unincorporated community * Burr, West Virginia, an unincorporated community *Burr Oak, Kansas, a city *Burr Oak, Michigan, a village *Burr Ridge, Illinois, a village Elsewhere * Burr, Saskatchewan, a hamlet in Canada * Burr Point, the easternmost point of mainland Ireland * Burr (crater), on the Jovian moon Callisto People * List of people with surname Burr * Burr (given name) Arts and entertainment * ''Burr'' (novel), a book about Aaron Burr by Gore Vidal *Burr Redding, a fictional character in the television series ''Oz'' * "Burr", a song by the Smashing Pumpkins from '' Atum: A Rock Opera in Three Acts'', 2023 Other uses *Burr (edge), a deformation of metal wherein a raised edge fo ...
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Recrystallization (metallurgy)
In materials science, recrystallization is a process by which deformed grains are replaced by a new set of defect-free grains that nucleate and grow until the original grains have been entirely consumed. Recrystallization is usually accompanied by a reduction in the strength and hardness of a material and a simultaneous increase in the ductility. Thus, the process may be introduced as a deliberate step in metals processing or may be an undesirable byproduct of another processing step. The most important industrial uses are softening of metals previously hardened or rendered brittle by cold work, and control of the grain structure in the final product. Recrystallization temperature is typically 0.3–0.4 times the melting point for pure metals and 0.5 times for alloys. Definition Recrystallization is defined as the process in which grains of a crystal structure come in a new structure or new crystal shape. A precise definition of recrystallization is difficult to state as ...
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Square Cast Ingots
In geometry, a square is a regular quadrilateral. It has four straight sides of equal length and four equal angles. Squares are special cases of rectangles, which have four equal angles, and of rhombuses, which have four equal sides. As with all rectangles, a square's angles are right angles (90 degrees, or /2 radians), making adjacent sides perpendicular. The area of a square is the side length multiplied by itself, and so in algebra, multiplying a number by itself is called squaring. Equal squares can tile the plane edge-to-edge in the square tiling. Square tilings are ubiquitous in tiled floors and walls, graph paper, image pixels, and game boards. Square shapes are also often seen in building floor plans, origami paper, food servings, in graphic design and heraldry, and in instant photos and fine art. The formula for the area of a square forms the basis of the calculation of area and motivates the search for methods for squaring the circle by compass and straightedge, now ...
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Ring
(The) Ring(s) may refer to: * Ring (jewellery), a round band, usually made of metal, worn as ornamental jewelry * To make a sound with a bell, and the sound made by a bell Arts, entertainment, and media Film and TV * ''The Ring'' (franchise), a Japanese horror media franchise based on the novel series by Koji Suzuki ** ''Ring'' (film), or ''The Ring'', a 1998 Japanese horror film by Hideo Nakata *** ''The Ring'' (2002 film), an American horror film, remake of the 1998 Japanese film ** ''Ring'' (1995 film), a TV film ** ''Rings'' (2005 film), a short film by Jonathan Liebesman ** ''Rings'' (2017 film), an American horror film * "Ring", a season 3 episode of ''Servant'' (TV series) Gaming * ''Ring'' (video game), 1998 * Rings (''Sonic the Hedgehog''), a collectible in ''Sonic the Hedgehog'' games Literature * ''Ring'' (Baxter novel), a 1994 science fiction novel * ''Ring'' (Alexis novel), a 2021 Canadian novel by André Alexis * ''Ring'' (novel series), a Japanese nov ...
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Disc
Disc or disk may refer to: * Disk (mathematics), a two dimensional shape, the interior of a circle * Disk storage * Optical disc * Floppy disk Music * Disc (band), an American experimental music band * ''Disk'' (album), a 1995 EP by Moby Other uses * Disc harrow, a farm implement * Discus throw or disc throw, a track and field event involving a heavy disc * Intervertebral disc, a cartilage between vertebrae * Disk (functional analysis), a subset of a vector space * ''Disc'' (magazine), a British music magazine * Disk, a part of a flower * Disc number, numbers assigned to Inuit by the Government of Canada * Galactic disc, a disc-shaped group of stars Abbreviations * Death-inducing signaling complex * DISC assessment, a group of psychometric tests * Defence Intelligence and Security Centre or Joint Intelligence Training Group, the headquarters of the Defence College of Intelligence and the British Army Intelligence Corps * Delaware Independent School Conference, a high-school ...
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Shafts
''Shafts'' was an English feminist magazine produced by Margaret Sibthorp from 1892 until 1899. Initially published weekly and priced at one penny, its themes included votes for women, women's education, and radical attitudes towards vivisection, dress reform, women's control of their sexuality, child care, and vegetarianism. History The first issue of ''Shafts'' was published in November 1892. It was founded and edited by Margaret Sibthorp and was initially funded by an anonymous friend. By June 1893, however, Sibthorp had begun to appeal to readers for financial support. Owing to a lack of funds, ''Shafts'' became a monthly publication in 1893, having initially been published weekly. Sibthorp was forced to downsize the magazine's London offices near the Strand—which had once been the location for women's classes, lecture courses and meetings—to a single room, before relocating to her home in suburban West Hampstead in 1895. In 1898 the frequency of publication was slow ...
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Platen
A platen (or platten) is a platform with a variety of roles in printing or manufacturing. It can be a flat metal (or earlier, wooden) plate pressed against a medium (such as paper) to cause an impression in letterpress printing. Platen may also refer to a typewriter roller which friction-feeds paper into position below the typebars or print head. It can refer to the glass surface of a copier, and the rotating disk used to polish semiconductor wafers. Applications Office equipment In office copiers and scanners, the platen is a flat glass surface on which operators place papers or books for scanning. The platen is also called the flatbed. Platens are also used in some printers, such as the dot-matrix printer. Manufacturing and processing Semiconductor manufacturing In semiconductor manufacturing, specifically chemical-mechanical planarization, a flat, rotating platen covered with a pad is used to polish semiconductor wafers (see image). Screen printing In textile sc ...
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Upsetting
Forging is a manufacturing process involving the shaping of metal using localized compressive forces. The blows are delivered with a hammer (often a power hammer) or a die. Forging is often classified according to the temperature at which it is performed: cold forging (a type of cold working), warm forging, or hot forging (a type of hot working). For the latter two, the metal is heated, usually in a forge. Forged parts can range in weight from less than a kilogram to hundreds of metric tons.Degarmo, p. 389 Forging has been done by smiths for millennia; the traditional products were kitchenware, hardware, hand tools, edged weapons, cymbals, and jewellery. Since the Industrial Revolution, forged parts are widely used in mechanisms and machines wherever a component requires high strength; such forgings usually require further processing (such as machining) to achieve a finished part. Today, forging is a major worldwide industry. History Forging is one of the oldest known m ...
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Refractory Metals
Refractory metals are a class of metals that are extraordinarily resistant to heat and wear. The expression is mostly used in the context of materials science, metallurgy and engineering. The definitions of which elements belong to this group differ. The most common definition includes five elements: two of the fifth period (niobium and molybdenum) and three of the sixth period (tantalum, tungsten, and rhenium). They all share some properties, including a melting point above 2000 °C and high hardness at room temperature. They are chemically inert and have a relatively high density. Their high melting points make powder metallurgy the method of choice for fabricating components from these metals. Some of their applications include tools to work metals at high temperatures, wire filaments, casting molds, and chemical reaction vessels in corrosive environments. Partly due to their high melting points, refractory metals are stable against creep deformation to very high tem ...
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