Process Plant Shutdown Systems
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Process Plant Shutdown Systems
A process plant shutdown system is a functional safety countermeasure crucial in any hazardous process plant such as oil and gas production plants and oil refineries. The concept also applies to non-process facilities such as nuclear plants. These systems are used to protect people, assets, and the environment when process conditions get out of the safe design envelope the equipment was designed for. As the name suggests, these systems are not intended for controlling the process itself but rather for protection. Process control is performed by means of an independent process control systems (PCS) and should not be relied upon to execute critical safety actions. Although functionally separate, process control and shutdown systems are usually interfaced under one system, called an integrated control and safety system (ICSS). Shutdown systems typically use equipment that is SIL 2 certified as a minimum, whereas control systems can start with SIL 1. SIL applies to both hardware an ...
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Safety Layer Protection
Safety is the state of being protected from harm or other danger. Safety can also refer to the control of recognized hazards in order to achieve an acceptable level of risk. Meanings The word 'safety' entered the English language in the 14th century. It is derived from Latin , meaning uninjured, in good health, safe. There are two slightly different meanings of "safety". For example, "home safety" may indicate a building's ability to protect against external harm events (such as weather, home invasion, etc.), or may indicate that its internal installations (such as appliances, stairs, etc.) are safe (not dangerous or harmful) for its inhabitants. Discussions of safety often include mention of related terms. Security is such a term. With time the definitions between these two have often become interchanged, equated, and frequently appear juxtaposed in the same sentence. Readers are left to conclude whether they comprise a redundancy. This confuses the uniqueness that shoul ...
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Gas Detector
A gas detector is a device that detects the presence of gases in a volume of space, often as part of a safety system. A gas detector can sound an alarm to operators in the area where the leak is occurring, giving them the opportunity to leave. This type of device is important because there are many gases that can be harmful to organic life, such as humans or animals. Gas detectors can be used to detect combustible, flammable and toxic gases, and oxygen depletion. This type of device is used widely in industry and can be found in locations, such as on oil rigs, to monitor manufacturing processes and emerging technologies such as photovoltaic. They may be used in firefighting. Gas leak detection is the process of identifying potentially hazardous gas leaks by sensors. Additionally a visual identification can be done using a thermal camera These sensors usually employ an audible alarm to alert people when a dangerous gas has been detected. Exposure to toxic gases can also occur ...
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Telemetry
Telemetry is the in situ collection of measurements or other data at remote points and their automatic transmission to receiving equipment (telecommunication) for monitoring. The word is derived from the Greek roots ''tele'', 'far off', and ''metron'', 'measure'. Systems that need external instructions and data to operate require the counterpart of telemetry: telecommand. Although the term commonly refers to wireless data transfer mechanisms (e.g., using radio, ultrasonic, or infrared systems), it also encompasses data transferred over other media such as a telephone or computer network, optical link or other wired communications like power line carriers. Many modern telemetry systems take advantage of the low cost and ubiquity of GSM networks by using SMS to receive and transmit telemetry data. A ''telemeter'' is a physical device used in telemetry. It consists of a sensor, a transmission path, and a display, recording, or control device. Electronic devices are widely u ...
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Orifice Plate
An orifice plate is a device used for measuring flow rate, reducing pressure or restricting flow (in the latter two cases it is often called a '). Description An orifice plate is a thin plate with a hole in it, which is usually placed in a pipe. When a fluid (whether liquid or gaseous) passes through the orifice, its pressure builds up slightly upstream of the orifice but as the fluid is forced to converge to pass through the hole, the velocity increases and the fluid pressure decreases. A little downstream of the orifice the flow reaches its point of maximum convergence, the ''vena contracta'' (see drawing to the right) where the velocity reaches its maximum and the pressure reaches its minimum. Beyond that, the flow expands, the velocity falls and the pressure increases. By measuring the difference in fluid pressure across tappings upstream and downstream of the plate, the flow rate can be obtained from Bernoulli's equation using coefficients established from extensive research. ...
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Blowdown
Blowdown or Blowing down may refer to: * Windthrow or forest blowdown, a felling of trees by windstorm * Blowdown stack, a vertical containment structure at a refinery or chemical plant * Blowdown, a process plant controlled or emergency depressurization * Boiler blowdown, a steam-boiler process to remove impurities * '' Blowdown'', a television series focusing on explosive demolition * Diving bell or hyperbaric chamber blowdown (diving), the compression of the pressurised chamber atmosphere, or displacement of ambient pressure water by adding high pressure gas through a blowdown valve. * in mathematics, the inverse of blowing up In mathematics, blowing up or blowup is a type of geometric transformation which replaces a subspace of a given space with the space of all directions pointing out of that subspace. For example, the blowup of a point in a plane replaces the poin ... * "Blowing Down", song from the Digable Planets studio album '' Blowout Comb'' {{disambiguation ...
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Blowdown Stack
A blowdown stack is an elevated vent or vertical stack that is used to vent the pressure of components of a chemical, refinery or other plant if there is a process problem or emergency. A blowdown stack can be used to complement a flare stack or as an alternative. The purpose is to prevent 'loss of containment' of volatile liquids and gases. Blowdown from several systems may be combined in a blowdown header prior to the stack. A knock-out pot may be provided at the base of the stack to remove any liquids. Blowdown stacks may either be ignited (like a flare) or un-ignited (a ‘cold’ vent). The height of the blowdown stack must be tall enough to ensure the safe dispersal of vapour. Blowdown Blowdown is the controlled removal, safe flow and disposal of vapour from a pressure vessel. Blowdown, or depressurisation, removes hazardous inventory from a vessel, reduces the pressure in the vessel and thereby reduces the stresses in the vessel walls. Blowdown is used prior to draining ...
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Gas Flare
A gas flare, alternatively known as a flare stack, flare boom, ground flare, or flare pit, is a gas combustion device used in places such as petroleum refineries, chemical plants and natural gas processing plants, oil or gas extraction sites having oil wells, gas wells, offshore oil and gas rigs and landfills. In industrial plants, flare stacks are primarily used for burning off flammable gas released by safety valves during unplanned overpressuring of plant equipment. (See Chapter 11, ''Flare Stack Plume Rise''). During plant or partial plant startups and shutdowns, they are also often used for the planned combustion of gases over relatively short periods. At oil and gas extraction sites, gas flares are similarly used for a variety of startup, maintenance, testing, safety, and emergency purposes. In a practice known as production flaring, they may also be used to dispose of large amounts of unwanted associated petroleum gas, possibly throughout the life of an oil well. ...
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Bar (unit)
The bar is a metric unit of pressure defined as 100,000  Pa (100 kPa), though not part of the International System of Units (SI). A pressure of 1 bar is slightly less than the current average atmospheric pressure on Earth at sea level (approximately 1.013 bar). By the barometric formula, 1 bar is roughly the atmospheric pressure on Earth at an altitude of 111 metres at 15 °C. The bar and the millibar were introduced by the Norwegian meteorologist Vilhelm Bjerknes, who was a founder of the modern practice of weather forecasting, with the bar defined as one megadyne per square centimetre. The SI brochure, despite previously mentioning the bar, now omits any mention of it.. The bar has been legally recognised in countries of the European Union since 2004. British Standard BS 350:2004 ''Conversion Factors for Units''. The US National Institute of Standards and Technology (NIST) deprecates its use except for "limited use in meteorology" and lists ...
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Relief Valve
A relief valve or pressure relief valve (PRV) is a type of safety valve used to control or limit the pressure in a system; excessive pressure might otherwise build up and create a process upset, instrument or equipment failure, explosion, or fire. Pressure relief Excess pressure is relieved by allowing the pressurized fluid to flow from an auxiliary passage out of the system. The relief valve is designed or set to open at a predetermined set pressure to protect pressure vessels and other equipment from being subjected to pressures that exceed their design limits. When the set pressure is exceeded, the relief valve becomes the " path of least resistance" as the valve is forced open and a portion of the fluid is diverted through the auxiliary route. In systems containing flammable fluids, the diverted fluid (liquid, gas or liquid-gas mixture) is either recaptured by a low pressure, high-flow vapor recovery system or is routed through a piping system known as a ''flare header'' ...
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Pressure Vessel
A pressure vessel is a container designed to hold gases or liquids at a pressure substantially different from the ambient pressure. Construction methods and materials may be chosen to suit the pressure application, and will depend on the size of the vessel, the contents, working pressure, mass constraints, and the number of items required. Pressure vessels can be dangerous, and fatal accidents have occurred in the history of their development and operation. Consequently, pressure vessel design, manufacture, and operation are regulated by engineering authorities backed by legislation. For these reasons, the definition of a pressure vessel varies from country to country. The design involves parameters such as maximum safe operating pressure and temperature, safety factor, corrosion allowance and minimum design temperature (for brittle fracture). Construction is tested using nondestructive testing, such as ultrasonic testing, radiography, and pressure tests. Hydrostatic pressure t ...
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Fire Protection
Fire protection is the study and practice of mitigating the unwanted effects of potentially Conflagration, destructive fires. It involves the study of the behaviour, Compartmentalization (fire protection), compartmentalisation, suppression and investigation of fire and its related emergencies, as well as the research and development, production, testing and application of mitigating systems. In structures, be they land-based, offshore or even ships, owners and operators may be responsible for maintaining their facilities in accordance with a design-basis rooted in law, including local building code, building and fire code, fire codes. Buildings must be maintained in accordance with the current fire code, enforced by fire prevention officers of a local fire department. In the event of fire emergencies, Firefighters, fire investigators, and other fire prevention personnel are called to mitigate, investigate and learn from the Fire damage, damage of a fire. Classifying fires When dec ...
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