P-Course
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P-Course
The P-Course (P stands for Production) is a practical training program about Industrial Engineering implemented to teach the main techniques for industrial work improvement (改善 "kaizen" in Japanese). Although especially aimed at applications in manufacturing, it can be useful also to transfer the core concepts of systematic improvement approach to people involved in operational activities in non-manufacturing businesses (i.e. services, indirect corporate functions). History This course was born in Japan and was intended for production technicians, so they could best contribute to the rebirth of the manufacturing industry in the postwar period. After World War II it was necessary to reconstruct the foundations of the Japanese industrial system: in May 1946 (year 22 of the Showa era) the Japan Management Association (JMA) decided to start off a course specifically conceived for the development of those skills and knowledge required to production technicians. That was the P-Course ...
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Shigeo Shingo
was a Japanese industrial engineer who was considered as the world’s leading expert on manufacturing practices and the Toyota Production System. Life and work After having worked as a technician specializing in fusions at the Taiwanese railways in Taipei, at the end of the World War II, in 1945, he started to work at the Japan Management Association (JMA) ( :ja:日本能率協会) in Tokyo, becoming a consultant focused on the improvement of factory management. Gathering tips from the improvement experiences in the field he had in 1950 at Toyo Ind. (now Mazda) and in 1957 at the sites in Hiroshima of the Mitsubishi Heavy Industries, since 1969 Shingō got involved in some actions in Toyota Motor Corporation (Toyota) for the reduction of set-up time (change of dies) of pressing machines which took him to the formulation of a specific technique based on operational analysis, which shortened set-up times from 1 to 2 hours (or even half a day) per each exchange of dies to a rapid ...
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