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Rapid prototyping is a group of techniques used to quickly fabricate a scale model of a physical part or assembly using three-dimensional computer aided design (CAD) data. Construction of the part or assembly is usually done using 3D printing technology. The first methods for rapid prototyping became available in mid 1987 and were used to produce models and prototype parts. Today, they are used for a wide range of applications and are used to manufacture production-quality parts in relatively small numbers if desired without the typical unfavorable short-run economics. This economy has encouraged online service bureaus. Historical surveys of RP technology start with discussions of simulacra production techniques used by 19th-century sculptors. Some modern sculptors use the progeny technology to produce exhibitions and various objects. The ability to reproduce designs from a dataset has given rise to issues of rights, as it is now possible to interpolate volumetric data from 2D i ...
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STL (file Format)
STL is a file format native to the stereolithography CAD software created by 3D Systems. Chuck Hull, the inventor of stereolithography and 3D Systems’ founder, reports that the file extension is an abbreviation for ''stereolithography'', although it is also referred to as ''standard triangle language'' or ''standard tessellation language''. An STL file describes a raw, unstructured triangulated surface by the unit normal and vertices (ordered by the right-hand rule) of the triangles using a three-dimensional Cartesian coordinate system. In the original specification, all STL coordinates were required to be positive numbers, but this restriction is no longer enforced and negative coordinates are commonly encountered in STL files today. STL files contain no scale information, and the units are arbitrary. STL files describe only the surface geometry of a three-dimensional object without any representation of color, texture or other common CAD model attributes. The STL format ...
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National Aeronautics And Space Administration
The National Aeronautics and Space Administration (NASA ) is an independent agency of the US federal government responsible for the United States's civil space program, aeronautics research and space research. Established in 1958, it succeeded the National Advisory Committee for Aeronautics (NACA) to give the American space development effort a distinct civilian orientation, emphasizing peaceful applications in space science. It has since led most of America's space exploration programs, including Project Mercury, Project Gemini, the 1968–1972 Apollo program missions, the Skylab space station, and the Space Shuttle. Currently, NASA supports the International Space Station (ISS) along with the Commercial Crew Program and oversees the development of the Orion spacecraft and the Space Launch System for the lunar Artemis program. NASA's science division is focused on better understanding Earth through the Earth Observing System; advancing heliophysics through the effor ...
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National Science Foundation
The U.S. National Science Foundation (NSF) is an Independent agencies of the United States government#Examples of independent agencies, independent agency of the Federal government of the United States, United States federal government that supports fundamental research and education in all the non-medical fields of science and engineering. Its medical counterpart is the National Institutes of Health. With an annual budget of about $9.9 billion (fiscal year 2023), the NSF funds approximately 25% of all federally supported basic research conducted by the List of American institutions of higher education, United States' colleges and universities. In some fields, such as mathematics, computer science, economics, and the social sciences, the NSF is the major source of federal backing. NSF's director and deputy director are appointed by the president of the United States and Advice and consent, confirmed by the United States Senate, whereas the 24 president-appointed members of the ...
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Unix Circuit Design System
Unix (, ; trademarked as UNIX) is a family of multitasking, multi-user computer operating systems that derive from the original AT&T Unix, whose development started in 1969 at the Bell Labs research center by Ken Thompson, Dennis Ritchie, and others. Initially intended for use inside the Bell System, AT&T licensed Unix to outside parties in the late 1970s, leading to a variety of both academic and commercial Unix variants from vendors including University of California, Berkeley (BSD), Microsoft (Xenix), Sun Microsystems (SunOS/Solaris), HP/ HPE (HP-UX), and IBM (AIX). The early versions of Unix—which are retrospectively referred to as "Research Unix"—ran on computers such as the PDP-11 and VAX; Unix was commonly used on minicomputers and mainframes from the 1970s onwards. It distinguished itself from its predecessors as the first portable operating system: almost the entire operating system is written in the C programming language (in 1973), which allows Unix to operate ...
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Bell Labs
Nokia Bell Labs, commonly referred to as ''Bell Labs'', is an American industrial research and development company owned by Finnish technology company Nokia. With headquarters located in Murray Hill, New Jersey, Murray Hill, New Jersey, the company operates several laboratories in the United States and around the world. As a former subsidiary of the American Telephone and Telegraph Company (AT&T), Bell Labs and its researchers have been credited with the development of radio astronomy, the transistor, the laser, the photovoltaic cell, the charge-coupled device (CCD), information theory, the Unix operating system, and the programming languages B (programming language), B, C (programming language), C, C++, S (programming language), S, SNOBOL, AWK, AMPL, and others, throughout the 20th century. Eleven Nobel Prizes and five Turing Awards have been awarded for work completed at Bell Laboratories. Bell Labs had its origin in the complex corporate organization of the Bell System telepho ...
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Joseph Henry Condon
Joseph Henry 'Joe' Condon (born February 15, 1935 January 2, 2012) was an American computer scientist, engineer and physicist, who spent most of his career at Bell Labs. The son of Edward Condon (a distinguished American nuclear physicist, pioneer in quantum mechanics and a participant in the development of radar and nuclear weapons during World War II as part of the Manhattan Project) and Emilie Honzik Condon, he was named after the 19th-century American physicist Joseph Henry. He is of Irish descent through his father. Education Condon developed an interest in physics and electronics at an early age and credited his introduction to analytical thinking to an anonymous instrument maker. He attended Johns Hopkins University and received his BS degree in physics in 1958, and Northwestern University where he received a Ph.D. in physics in 1963. Career After graduate school, Condon joined the Metallurgy Research Division of AT&T Bell Laboratories at Murray Hill, New Jersey. He ar ...
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Vacuum Casting (elastomers)
Vacuum casting is a casting process for elastomers using a vacuum to draw the liquid material into the mold. This process is used when air entrapment is a problem, there are intricate details or undercuts, or if the material is fiber or wire reinforced. The main disadvantage to this process is the high price for the equipment. Process The process starts by placing a two piece silicone mold in a vacuum chamber. The raw material is mixed, degassed and then poured into the mold. The vacuum is then released and the mold removed from the chamber. Finally, the casting is cured in an oven and the mold removed to release the completed casting. The silicone mold can be reused. In some machines the chamber where the material is mixed a pressure can be applied to increase the pressure differential between the mold cavity and the mixing chamber. See also * Ablation casting * Direct chill casting Direct Chill casting is a method for the fabrication of cylindrical or rectangular solid in ...
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Injection Molding
Injection moulding (U.S. spelling: injection molding) is a manufacturing process for producing parts by injecting molten material into a mould, or mold. Injection moulding can be performed with a host of materials mainly including metals (for which the process is called die-casting), glasses, elastomers, confections, and most commonly thermoplastic and thermosetting polymers. Material for the part is fed into a heated barrel, mixed (using a helical screw), and injected into a mould cavity, where it cools and hardens to the configuration of the cavity. After a product is designed, usually by an industrial designer or an engineer, moulds are made by a mould-maker (or toolmaker) from metal, usually either steel or aluminium, and precision-machined to form the features of the desired part. Injection moulding is widely used for manufacturing a variety of parts, from the smallest components to entire body panels of cars. Advances in 3D printing technology, using photopolymers t ...
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Computer Numerical Controlled
Computer numerical control (CNC) or CNC machining is the automated control of machine tools by a computer. It is an evolution of numerical control (NC), where machine tools are directly managed by data storage media such as punched cards or punched tape. Because CNC allows for easier programming, modification, and real-time adjustments, it has gradually replaced NC as computing costs declined. A CNC machine is a motorized maneuverable tool and often a motorized maneuverable platform, which are both controlled by a computer, according to specific input instructions. Instructions are delivered to a CNC machine in the form of a sequential program of machine control instructions such as G-code and M-code, and then executed. The program can be written by a person or, far more often, generated by graphical computer-aided design (CAD) or computer-aided manufacturing (CAM) software. In the case of 3D printers, the part to be printed is "sliced" before the instructions (or the progra ...
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Multi-jet Fusion
Multi Jet Fusion (MJF) is a type of 3D printing technology developed by Hewlett-Packard (HP). It works by depositing powder in layers, spraying it with a binder and release agent, and then bonding it together with heat for each layer pass. Similar to other types of 3D printing, the technology is particularly suitable for prototyping in product development, small-scale production, or parts that need to be customized. MJF is marketed as having strength comparable to injection molding. The most common material in MJF is nylon ( PA12 and PA11), but the technology can be used with many other thermoplastic materials, including elastomers ("rubber materials") and fibre-reinforced composites. The technology is claimed to be more cost-effective at large scale compared to other types of 3D printing. History In 2013, HP announced that they would enter the 3D printing market in 2014. In 2016, they introduced Multi Jet Fusion. In 2021, it was claimed that HP held around 100 patents related ...
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Fused Deposition Modeling
Fused filament fabrication (FFF), also known as fused deposition modeling (with the trademarked acronym FDM), or ''filament freeform fabrication'', is a 3D printing process that uses a continuous filament of a thermoplastic material. Filament is fed from a large spool through a moving, heated printer extruder head, and is deposited on the growing work. The print head is moved under computer control to define the printed shape. Usually the head moves in two dimensions to deposit one horizontal plane, or layer, at a time; the work or the print head is then moved vertically by a small amount to begin a new layer. The speed of the extruder head may also be controlled to stop and start deposition and form an interrupted plane without stringing or dribbling between sections. "Fused filament fabrication" was coined by the members of the RepRap project to give an acronym (FFF) that would be legally unconstrained in use. Fused filament printing has in the 2010s-2020s been the most popular ...
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