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Fuller (metalworking)
In metalworking, a fuller is a tool used to form metal when hot. The fuller has a rounded, either cylindrical or parabolic, nose, and may either have a handle (an "upper fuller") or a shank (a "lower fuller"). The shank of the lower fuller allows the fuller to be inserted into the hardy hole of the anvil. Upper fullers furthermore come in "straight" or "cross" varieties, depending on the orientation of the handle relative to the face. The fuller is a forging tool, used to spread the metal. The fuller is placed against the metal stock, and then either the fuller (for an upper fuller) or the stock (for a lower fuller) is struck with a hammer. The rounded nose of the fuller spreads the metal more efficiently than the flat face of the hammer. The process leaves ridges in the stock, which may then be flattened out later with the hammer or other tools. "Fullering," more generally, refers to any forging process creating a sharp transition in cross-dimensional area; with care, some ...
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Fuller Use In Bladesmithing
Fuller or Fuller's may refer to: People * Fuller (surname) * A fuller, a worker who cleanses wool through the process of fulling * Fuller (artist), a British artist known for making map art and intricate drawings Places * Fuller, Kansas, an unincorporated community in Crawford County, United States * Fuller, Michigan, a former community in Michigan * Fuller, Pennsylvania, an unincorporated community, United States * Fuller Lake, a body of water in Pennsylvania, United States Companies * Fuller's Brewery in London, England, United Kingdom * Fuller Brush Company * Fuller's Coffee Shop, a coffee shop in Oregon, United States * Fuller Manufacturing, a subsidiary of Eaton Corporation acquired in 1958 * Fuller Theological Seminary, in Pasadena, California, United States Other uses * Fuller calculator, an advanced cylindrical slide rule with a helical scale * Fuller's earth, clay used for filtering and purifying * Fuller (metalworking), a tool used to form metal when hot * Fuller (we ...
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Metalworking
Metalworking is the process of shaping and reshaping metals to create useful objects, parts, assemblies, and large scale structures. As a term it covers a wide and diverse range of processes, skills, and tools for producing objects on every scale: from huge ships, buildings, and bridges down to precise engine parts and delicate jewelry. The historical roots of metalworking predate recorded history; its use spans cultures, civilizations and millennia. It has evolved from shaping soft, native metals like gold with simple hand tools, through the smelting of ores and hot forging of harder metals like iron, up to highly technical modern processes such as machining and welding. It has been used as an industry, a driver of trade, individual hobbies, and in the creation of art; it can be regarded as both a science and a craft. Modern metalworking processes, though diverse and specialized, can be categorized into one of three broad areas known as forming, cutting, or joining processes ...
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Parabola
In mathematics, a parabola is a plane curve which is mirror-symmetrical and is approximately U-shaped. It fits several superficially different mathematical descriptions, which can all be proved to define exactly the same curves. One description of a parabola involves a point (the focus) and a line (the directrix). The focus does not lie on the directrix. The parabola is the locus of points in that plane that are equidistant from both the directrix and the focus. Another description of a parabola is as a conic section, created from the intersection of a right circular conical surface and a plane parallel to another plane that is tangential to the conical surface. The line perpendicular to the directrix and passing through the focus (that is, the line that splits the parabola through the middle) is called the "axis of symmetry". The point where the parabola intersects its axis of symmetry is called the " vertex" and is the point where the parabola is most sharply cu ...
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Hardy Hole
An anvil is a metalworking tool consisting of a large block of metal (usually forged or cast steel), with a flattened top surface, upon which another object is struck (or "worked"). Anvils are as massive as practical, because the higher their inertia, the more efficiently they cause the energy of striking tools to be transferred to the work piece. In most cases the anvil is used as a forging tool. Before the advent of modern welding technology, it was the primary tool of metal workers. The great majority of modern anvils are made of cast steel that has been heat treated by either flame or electric induction. Inexpensive anvils have been made of cast iron and low quality steel, but are considered unsuitable for serious use as they deform and lack rebound when struck. Structure The primary work surface of the anvil is known as the face. It is generally made of hardened steel and should be flat and smooth with rounded edges for most work. Any marks on the face will be ...
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Anvil
An anvil is a metalworking tool consisting of a large block of metal (usually forged or cast steel), with a flattened top surface, upon which another object is struck (or "worked"). Anvils are as massive as practical, because the higher their inertia, the more efficiently they cause the energy of striking tools to be transferred to the work piece. In most cases the anvil is used as a forging tool. Before the advent of modern welding technology, it was the primary tool of metal workers. The great majority of modern anvils are made of cast steel that has been heat treated by either flame or electric induction. Inexpensive anvils have been made of cast iron and low quality steel, but are considered unsuitable for serious use as they deform and lack rebound when struck. Structure The primary work surface of the anvil is known as the face. It is generally made of hardened steel and should be flat and smooth with rounded edges for most work. Any marks on the fac ...
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Fuller (groove)
A fuller is a rounded or beveled longitudinal groove or slot along the flat side of a blade (e.g., a sword, knife, or bayonet) that serves to both lighten and stiffen the blade. It is made using a blacksmithing tool called a fuller, a form of a spring swage, or impressed during forging. When combined with proper distal tapers, heat treatment and blade tempering, a fullered blade can be 20% to 35% lighter than a non-fullered blade, yet also stiffer, thanks to having two reinforcing ridges created by the opposing sides of the fuller. This stiffening effect increases dramatically with blade length. A fuller is often used to widen a blade during smithing or forging. Fullers are sometimes inaccurately called blood grooves or blood gutters. Channelling blood is not the purpose of a fuller. Etymology The term "fuller" is from the Old English ''fuliere'', meaning 'one that fulls leatscloth'. It is derived from the Latin word ''fullo''. The first recorded use of the term in relatio ...
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Swaging
Swaging () is a forging process in which the dimensions of an item are altered using dies into which the item is forced. Swaging is usually a cold working process, but also may be hot worked. The term swage may apply to the process (verb) or to a die or tool (noun) used in that process. Origin The term "swage" comes from the Old French term ''souage'', meaning "decorative groove" or "ornamental moulding". Swages were originally tools used by blacksmiths to form metal into various shapes too intricate to make with a hammer alone. These have handles for holding or pegs for attaching to an anvil, and often a flat head for striking with a hammer. Swage blocks are anvil-like dies with various shapes forged into them, which are also used for forming metal. Swages called " fullers" are specific to making grooves in swords and knives. ''Swage'' is most often pronounced ( AHD format: swāj). Another (less common) pronunciation sometimes heard in the metalworking industries is ( ...
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Metalworking Hand Tools
Metalworking hand tools are hand tools that are used in the metalworking field. Hand tools are powered solely by the operator. Slapper Both metal and wood slappers are used for metalworking. Generally wood slappers are covered with a leather-face. Slappers can be used to shrink, contour, and planish (smooth) the panel without leaving rough marks to clean up. The salapper controls more surface with each blow than a hammer can and is very easy to use because it has the same angle of attack as a body hammer. This means the user does not need to change their arm and hand position when moving from hammer to slapper. The slapper can be far more effective than the hammer for shrinking because its leverage gives greater mechanical advantage over the rough spots. The slapper is great for working metal over a T-stake or for gouging and planishing. A good slapper can make radius bends and crowns quite well. A slapper works well with forming stakes and post dollies for lightly planishing and p ...
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