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DFAM
Design for additive manufacturing (DfAM or DFAM) is design for manufacturability as applied to additive manufacturing (AM). It is a general type of design methods or tools whereby functional performance and/or other key product life-cycle considerations such as manufacturability, reliability, and cost can be optimized subjected to the capabilities of additive manufacturing technologies. This concept emerges due to the enormous design freedom provided by AM technologies. To take full advantages of unique capabilities from AM processes, DfAM methods or tools are needed. Typical DfAM methods or tools includes topology optimization, design for multiscale structures (lattice or cellular structures), multi-material design, mass customization, part consolidation, and other design methods which can make use of AM-enabled features. DfAM is not always separate from broader DFM, as the making of many objects can involve both additive and subtractive steps. Nonetheless, the name "DfAM" has va ...
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DFM Analysis For Stereolithography
In design for additive manufacturing (DFAM), there are both broad themes (which apply to many additive manufacturing processes) and optimizations specific to a particular AM process. Described here is DFM analysis for stereolithography, in which design for manufacturability (DFM) considerations are applied in designing a part (or assembly) to be manufactured by the stereolithography (SLA) process. In SLA, parts are built from a photocuring (chemistry), curable liquid resin that cures when exposed to a laser beam that scans across the surface of the resin (polymerization#Photopolymerization, photopolymerization). Resins containing acrylate, epoxy, and Ethyl carbamate, urethane are typically used. Complex parts and assemblies can be directly made in one go, to a greater extent than in earlier forms of manufacturing such as casting, forming (metalworking), forming, metal fabrication, and machining. Realization of such a seamless process requires the designer to take in considerations o ...
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Design For Manufacturability
Design for manufacturability (also sometimes known as design for manufacturing or DFM) is the general engineering practice of designing products in such a way that they are easy to manufacture. The concept exists in almost all engineering disciplines, but the implementation differs widely depending on the manufacturing technology. DFM describes the process of designing or engineering a product in order to facilitate the manufacturing process in order to reduce its manufacturing costs. DFM will allow potential problems to be fixed in the design phase which is the least expensive place to address them. Other factors may affect the manufacturability such as the type of raw material, the form of the raw material, dimensional tolerances, and secondary processing such as finishing. Depending on various types of manufacturing processes there are set guidelines for DFM practices. These DFM guidelines help to precisely define various tolerances, rules and common manufacturing checks relate ...
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Topology Optimization
Topology optimization is a mathematical method that optimizes material layout within a given design space, for a given set of loads, boundary conditions and constraints with the goal of maximizing the performance of the system. Topology optimization is different from shape optimization and sizing optimization in the sense that the design can attain any shape within the design space, instead of dealing with predefined configurations. The conventional topology optimization formulation uses a finite element method (FEM) to evaluate the design performance. The design is optimized using either gradient-based mathematical programming techniques such as the optimality criteria algorithm and the method of moving asymptotes or non gradient-based algorithms such as genetic algorithms. Topology optimization has a wide range of applications in aerospace, mechanical, bio-chemical and civil engineering. Currently, engineers mostly use topology optimization at the concept level of a design pro ...
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Industrial Design
Industrial design is a process of design applied to physical Product (business), products that are to be manufactured by mass production. It is the creative act of determining and defining a product's form and features, which takes place in advance of the manufacture or production of the product. Industrial manufacture consists of predetermined, standardized and repeated, often automated, acts of replication, while craft-based design is a process or approach in which the form of the product is determined personally by the product's creator largely concurrent with the act of its production. All manufactured products are the result of a design process, but the nature of this process can vary. It can be conducted by an individual or a team, and such a team could include people with varied expertise (e.g. designers, engineers, business experts, etc.). It can emphasize intuitive creativity or calculated Evidence-based design, scientific decision-making, and often emphasizes a mix of b ...
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Design For X
Design for excellence (DfX or DFX) is a term and abbreviation used interchangeably in the existing literature, where the ''X'' in ''design for X'' is a variable which can have one of many possible values. In many fields (e.g., very-large-scale integration (VLSI) and nanoelectronics) ''X'' may represent several traits or features including: manufacturability, power, variability, cost, yield, or reliability. This gives rise to the terms design for manufacturability (DfM, DFM), design for inspection (DFI), design for variability (DfV), design for cost (DfC). Similarly, other disciplines may associate other traits, attributes, or objectives for ''X''. Under the label ''design for X'', a wide set of specific design guidelines are summarized. Each design guideline addresses a given issue that is caused by, or affects the traits of, a product. The design guidelines usually propose an approach and corresponding methods that may help to generate and apply technical knowledge to control ...
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List Of 3D Printing Software
This is a list of 3D printing software. See also * 3D printing - or additive manufacturing * 3D scanning - replicating objects to 3D models to potentially 3D print * Comparison of computer-aided design software * 3D Manufacturing Format - open source file format standard developed and published by the 3MF Consortium * PLaSM - open source scripting language for solid modeling * 3D printing processes * Thingiverse - open CAD repository/library for 3D printers, laser cutters, milling machines * MyMiniFactory - 3D printing marketplace * CAD library - 3D repository to download 3D models * Fused filament fabrication - 3D printing process that uses a continuous filament of a thermoplastic material * Qlone - 3D scanning app based on photogrammetry for creation of 3D models on mobile devices that can be 3D printed * Metal injection molding * EnvisionTEC - 3D printing hardware company * Desktop Metal - company focused on 3D metal printing * Slicer (3D printing) - toolpath ...
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Comparison Of 3D Printers
This article contains a list of 3D printers. Metrics Some important 3D printer metrics include: * Print technology: 3D printing processes encompasses a variety of methods which each have their own unique challenges. * Length of production run and support: 3D printers often require adjustments and parts replacement. A long production run often means that spare parts are also available. * Maximum build volume: Defines how large parts that are possible to print on a given printer. Often measured in millimeters, but sometimes in inches or centimeters instead. * Minimum layer resolution: Defines the resolution of the print (usually the vertical resolution). Often measured in micrometers (μm). The actual resolution of a printer can usually be adjusted within an interval. * Print speed: Defines how fast the printer is, and is usually measured in millimeters per second (mm/s). The actual speed of a printer can usually be adjusted within an interval. * Kit or assembled: Printers are usua ...
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Integrated Computational Materials Engineering
Integrated Computational Materials Engineering (ICME) is an approach to design products, the materials that comprise them, and their associated materials processing methods by linking materials models at multiple length scales. Key words are "Integrated", involving integrating models at multiple length scales, and "Engineering", signifying industrial utility. The focus is on the materials, i.e. understanding how processes produce material structures, how those structures give rise to material properties, and how to select materials for a given application. The key links are process-structures-properties-performance. The National Academies report describes the need for using multiscale materials modeling to capture the process-structures-properties-performance of a material. Standardization in ICME A fundamental requirement to meet the ambitious ICME objective of designing materials for specific products resp. components is an integrative and interdisciplinary computational de ...
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Functionally Graded Material
In materials science Functionally Graded Materials (FGMs) may be characterized by the variation in composition and structure gradually over volume, resulting in corresponding changes in the properties of the material. The materials can be designed for specific function and applications. Various approaches based on the bulk (particulate processing), preform processing, layer processing and melt processing are used to fabricate the functionally graded materials. History The concept of FGM was first considered in Japan in 1984 during a space plane project, where a combination of materials used would serve the purpose of a thermal barrier capable of withstanding a surface temperature of 2000 K and a temperature gradient of 1000 K across a 10 mm section. In recent years this concept has become more popular in Europe, particularly in Germany. A transregional collaborative research center (SFB Transregio) is funded since 2006 in order to exploit the potential of grading monomateria ...
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Osseointegration
Osseointegration (from Latin " bony" and "to make whole") is the direct structural and functional connection between living bone and the surface of a load-bearing artificial implant ("load-bearing" as defined by Albrektsson et al. in 1981). A more recent definition (by Schroeder et al.) defines osseointegration as "functional ankylosis (bone adherence)", where new bone is laid down directly on the implant surface and the implant exhibits mechanical stability (i.e., resistance to destabilization by mechanical agitation or shear forces). Osseointegration has enhanced the science of medical bone and joint replacement techniques as well as dental implants and improving prosthetics for amputees. Definitions Osseointegration is also defined as: "the formation of a direct interface between an implant and bone, without intervening soft tissue". An osseointegrated implant is a type of implant defined as "an endosteal implant containing pores into which osteoblasts and supportin ...
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Design For Manufacturing
Design for manufacturability (also sometimes known as design for manufacturing or DFM) is the general engineering practice of designing products in such a way that they are easy to manufacture. The concept exists in almost all engineering disciplines, but the implementation differs widely depending on the manufacturing technology. DFM describes the process of designing or engineering a product in order to facilitate the manufacturing process in order to reduce its manufacturing costs. DFM will allow potential problems to be fixed in the design phase which is the least expensive place to address them. Other factors may affect the manufacturability such as the type of raw material, the form of the raw material, dimensional tolerances, and secondary processing such as finishing. Depending on various types of manufacturing processes there are set guidelines for DFM practices. These DFM guidelines help to precisely define various tolerances, rules and common manufacturing checks relate ...
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Computer-aided Design
Computer-aided design (CAD) is the use of computers (or ) to aid in the creation, modification, analysis, or optimization of a design. This software is used to increase the productivity of the designer, improve the quality of design, improve communications through documentation, and to create a database for manufacturing. Designs made through CAD software help protect products and inventions when used in patent applications. CAD output is often in the form of electronic files for print, machining, or other manufacturing operations. The terms computer-aided drafting (CAD) and computer-aided design and drafting (CADD) are also used. Its use in designing electronic systems is known as ''electronic design automation'' (''EDA''). In mechanical design it is known as ''mechanical design automation'' (''MDA''), which includes the process of creating a technical drawing with the use of computer software. CAD software for mechanical design uses either vector-based graphics to depict t ...
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