Compaction (textiles)
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Compaction (textiles)
Compaction (compacting) is a finishing process used to minimize shrinking in textiles. Textile products that are loosely woven or knitted shrink more, whereas tightly knitted and woven products are more stable. The structure of knitted fabrics is competitively loose and flexible. Compaction, like sanforization for woven fabric, is intended to reduce shrinkage in tube and open width Knitted textiles. Compactor A compactor is a textile finishing machine that is specifically designed for compaction. Compaction has a mechanism that shrinks the fabric forcibly in order to render it shrinkproof, preventing any residual shrinking in the applied fabric. The machine has two cylinders, the delivery cylinder moves faster than the take-off cylinder. Shrinkage in textiles is an undesirable property caused by fiber properties, fabric structure and elongations caused during prior treatments. Components A compactor machine is equipped with an entry, small tenter frame, steaming unit and a ...
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Finishing (textiles)
In textile manufacturing, finishing refers to the processes that convert the woven or knitted cloth into a usable material and more specifically to any process performed after dyeing the yarn or fabric to improve the look, performance, or "hand" (feel) of the finish textile or clothing. The precise meaning depends on context. Fabric after leaving the loom or knitting machine is not readily useable. Called greige cloth at this stage, it contains natural and added impurities. Sometimes it is also processed at fiber or yarn stages of textile manufacturing. Grey fiber or yarn or fabric goes through a series of processes such as wet processing and finishing. Finishing is a broad range of physical and chemical treatments that complete one stage of textile manufacturing and may prepare for the next step, making the product more receptive to the next stage of manufacturing. Finishing adds value to the product and makes it more attractive, useful, and functional for the end-u ...
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Textile
Textile is an Hyponymy and hypernymy, umbrella term that includes various Fiber, fiber-based materials, including fibers, yarns, Staple (textiles)#Filament fiber, filaments, Thread (yarn), threads, and different types of #Fabric, fabric. At first, the word "textiles" only referred to woven fabrics. However, weaving is not the only manufacturing method, and many other methods were later developed to form textile structures based on their intended use. Knitting and Nonwoven, non-woven are other popular types of fabric manufacturing. In the contemporary world, textiles satisfy the material needs for versatile applications, from simple daily clothing to Bulletproof vest, bulletproof jackets, spacesuits, and Medical gown, doctor's gowns. Textiles are divided into two groups: consumer textiles for domestic purposes and technical textiles. In consumer textiles, Aesthetics (textile), aesthetics and Textile performance#Comfort, comfort are the most important factors, while in techn ...
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Sanforization
Sanforization is a treatment for fabrics to reduce shrinkage from washing. The process was patented by Sanford Lockwood Cluett (1874–1968) in 1930. It works by stretching, shrinking, and fixing the woven cloth in both length and width before cutting and producing, to reduce the shrinkage which would otherwise occur after washing. The original patent mentioned "goods of cotton, linen, woolen, silk, rayon, and combinations thereof". Process The cloth is continually fed into the sanforizing machine and therein moistened with either water or steam. A rotating cylinder presses a rubber sleeve against another, heated, rotating cylinder. Thereby, the sleeve briefly gets compressed and laterally expanded, afterwards relaxing to its normal thickness. The cloth to be treated is transported between rubber sleeve and heated cylinder and is forced to follow this brief compression and lateral expansion, and relaxation. It is thus shrunk. The greater the pressure applied to the rubber slee ...
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Woven Fabric
Woven fabric is any textile formed by weaving. Woven fabrics, often created on a loom, are made of many threads woven in a warp and weft. Technically, a woven fabric is any fabric made by interlacing two or more threads at right angles to one another. Woven fabrics can be made of natural fibers, synthetic fibers, or a mixture of both, such as cotton and polyester. Woven fabrics are used for clothing, garments, decorations, furniture, carpets and other uses. Production process Yarn preparation Fibers are spun into yarns and prepared with specific properties tailored for either the warp (longitudinal yarns) or the weft (transverse yarns). Warping The warp yarns are arranged on a beam to prepare for weaving. The warp threads are held taut and parallel, and as such must be strong and durable. Weaving During weaving, the weft yarn passes over and under the warp yarns in various patterns. The primary types of weaves are plain weave, twill weave, and satin weave. These basic ...
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Knitted Fabric
Knitted fabric is a textile that results from knitting, the process of inter-looping of yarns or inter-meshing of loops. Its properties are distinct from woven fabric in that it is more flexible and can be more readily constructed into smaller pieces, making it ideal for socks and hats. Weft-knit and warp-knit fabric There are two basic varieties of knit fabric: weft-knit and warp-knit fabric. Warp-knitted fabrics such as tricot and milanese are resistant to runs, and are commonly used in lingerie. Weft-knit fabrics are easier to make and more common. When cut, they will unravel (run) unless repaired. Warp-knit fabrics are resistant to runs and relatively easy to sew. Raschel lace—the most common type of machine made lace—is a warp knit fabric but using many more guide-bars (12+) than the usual machines which mostly have three or four bars. (14+) Structure of knitted fabrics Courses and wales In weaving, threads are always straight, running parallel either lengt ...
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Dimensional Stability (fabric)
Dimensional stability (in fabric) pertains to a fabric's ability to maintain its initial size and shape even after undergoing wear and care, which is a desirable property. Textile manufacturing is based on the conversion of fiber into yarn, yarn into fabric, includes spinning, weaving, or knitting, etc. The fabric passes through many inevitable changes and mechanical forces during this journey. When the products are immersed in water, the water acts as a relaxing medium, and all stresses and strains are relaxed and the fabric tries to come back to its original state. The more dimensionally stable a fabric is, the less it is subject to shrinkage. Shrinkage is the change of dimensions in textile products when they are washed or relaxed. The change is always expressed relative to the dimensions before the exposure of washing or relaxing. Shrinkage is also called residual shrinkage and measured in percentage. The major cause of shrinkage is the release of stresses and strains introd ...
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Units Of Textile Measurement
Textile fibers, threads, yarns and fabrics are measured in a multiplicity of units. * A fiber, a single filament of natural material, such as cotton, linen or wool, or artificial material such as nylon, polyester, metal or mineral fiber, or human-made cellulosic fibre like viscose, Modal, Lyocell or other rayon fiber is measured in terms of linear mass density, the weight of a given length of fiber. Various units are used to refer to the measurement of a fiber, such as: the denier and tex (linear mass density of fibers), super S (fineness of wool fiber), worsted count, woolen count, linen count (wet spun) (or Number English (Ne)), cotton count (or Number English (Ne)), Number metric (Nm) and yield (the reciprocal of denier and tex). * A yarn, a spun agglomeration of fibers used for knitting, weaving or sewing, is measured in terms of cotton count and yarn density. * Thread, usually consisting of multiple yarns plied together producing a long, thin strand used in ...
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Calendering (textiles)
Calendering of textiles is a finishing process used to smooth, coat, or thin a material. With textiles, fabric is passed between calender rollers at high temperatures and pressures. Calendering is used on fabrics such as moire to produce its watered effect and also on cambric and some types of sateens. In preparation for calendering, the fabric is folded lengthwise with the front side, or face, inside, and stitched together along the edges. The fabric can be folded together at full width, however this is done less often as it is more difficult. The fabric is then run through rollers at high temperatures and pressure that polish the surface and make the fabric smoother and more lustrous. Fabrics that go through the calendering process feel thin, glossy and papery. The wash durability of a calendered finish on thermoplastic fibers like polyester is higher than on cellulose fibers such as cotton, though each depends on the amount and type of finishing additives used and the machine ...
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London Shrunk
The London shrunk, or London shrinkage, process was an 18th-century textile finishing process designed to preshrink wool fabrics and minimize their tendency to shrink before being used for making garments. When compared to the traditional steam shrinking method of controlling shrinkage, London shrinkage provided more permanent results in terms of reducing the likelihood of fabric shrinkage. London shrunk was found to be effective for fine worsteds, it was not typically used for woolens. The term London shrunk originated from London's garment industry. The practice of London shrinking was alternatively known as sponging. Shrinkage resistance and preshrink Preshrinking is a process in which fabric is intentionally shrunk before it is cut and sewn into a garment or other textile product. Manufacturers use the term " pre-shrunk" to describe fabric or garments that have undergone processing, which is expected to limit shrinkage to less than 3% in either direction during standard ...
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Textile Treatments
Textile is an umbrella term that includes various fiber-based materials, including fibers, yarns, filaments, threads, and different types of fabric. At first, the word "textiles" only referred to woven fabrics. However, weaving is not the only manufacturing method, and many other methods were later developed to form textile structures based on their intended use. Knitting and non-woven are other popular types of fabric manufacturing. In the contemporary world, textiles satisfy the material needs for versatile applications, from simple daily clothing to bulletproof jackets, spacesuits, and doctor's gowns. Textiles are divided into two groups: consumer textiles for domestic purposes and technical textiles. In consumer textiles, aesthetics and comfort are the most important factors, while in technical textiles, functional properties are the priority. The durability of textiles is an important property, with common cotton or blend garments (such as t-shirts) a ...
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