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Perlite is an
amorphous In condensed matter physics and materials science, an amorphous solid (or non-crystalline solid) is a solid that lacks the long-range order that is a characteristic of a crystal. The terms "glass" and "glassy solid" are sometimes used synonymousl ...
volcanic glass Volcanic glass is the amorphous (uncrystallized) product of rapidly cooling magma. Like all types of glass, it is a state of matter intermediate between the closely packed, highly ordered array of a crystal and the highly disordered array of liqu ...
that has a relatively high
water Water is an inorganic compound with the chemical formula . It is a transparent, tasteless, odorless, and Color of water, nearly colorless chemical substance. It is the main constituent of Earth's hydrosphere and the fluids of all known liv ...
content, typically formed by the hydration of
obsidian Obsidian ( ) is a naturally occurring volcanic glass formed when lava extrusive rock, extruded from a volcano cools rapidly with minimal crystal growth. It is an igneous rock. Produced from felsic lava, obsidian is rich in the lighter element ...
. It occurs naturally and has the unusual property of greatly expanding when heated sufficiently. It is an
industrial mineral Industrial resources (minerals) are geological materials that are mined for their commercial value, which are not fuel ( fuel minerals or mineral fuels) and are not sources of metals (metallic minerals) but are used in the industries based on t ...
, suitable "as ceramic flux to lower the
sintering Sintering or frittage is the process of compacting and forming a solid mass of material by pressure or heat without melting it to the point of liquefaction. Sintering happens as part of a manufacturing process used with metals, ceramics, plas ...
temperature", and a commercial product useful for its low density after processing.


Properties

Perlite softens when it reaches temperatures of . Water trapped in the structure of the material vaporises and escapes, and this causes the expansion of the material to 7–16 times its original volume. The expanded material is a brilliant white, due to the reflectivity of the trapped bubbles. Unexpanded ("raw") perlite has a
bulk density In materials science, bulk density, also called apparent density, is a material property defined as the mass of the many particles of the material divided by the bulk volume. Bulk volume is defined as the total volume the particles occupy, includ ...
around 1100 kg/m3 (1.1 g/cm3), while typical expanded perlite has a bulk density of about 30–150 kg/m3 (0.03–0.150 g/cm3).


Typical analysis

*70–75%
silicon dioxide Silicon dioxide, also known as silica, is an oxide of silicon with the chemical formula , commonly found in nature as quartz. In many parts of the world, silica is the major constituent of sand. Silica is one of the most complex and abundan ...
: SiO2 *12–15%
aluminium oxide Aluminium oxide (or aluminium(III) oxide) is a chemical compound of aluminium and oxygen with the chemical formula . It is the most commonly occurring of several Aluminium oxide (compounds), aluminium oxides, and specifically identified as alum ...
: Al2O3 *3–4%
sodium oxide Sodium oxide is a chemical compound with the formula . It is used in ceramics and glasses. It is a white solid but the compound is rarely encountered. Instead "sodium oxide" is used to describe components of various materials such as glasses and f ...
: Na2O *3–5%
potassium oxide Potassium oxide ( K O) is an ionic compound of potassium and oxygen. It is a base. This pale yellow solid is the simplest oxide of potassium. It is a highly reactive compound that is rarely encountered. Some industrial materials, such as fertil ...
: K2O *0.5-2%
iron oxide An iron oxide is a chemical compound composed of iron and oxygen. Several iron oxides are recognized. Often they are non-stoichiometric. Ferric oxyhydroxides are a related class of compounds, perhaps the best known of which is rust. Iron ...
: Fe2O3 *0.2–0.7%
magnesium oxide Magnesium oxide (MgO), or magnesia, is a white hygroscopic solid mineral that occurs naturally as periclase and is a source of magnesium (see also oxide). It has an empirical formula of MgO and consists of a lattice of Mg2+ ions and O2− ions ...
: MgO *0.5–1.5%
calcium oxide Calcium oxide (formula: Ca O), commonly known as quicklime or burnt lime, is a widely used chemical compound. It is a white, caustic, alkaline, crystalline solid at room temperature. The broadly used term '' lime'' connotes calcium-containing ...
: CaO *3–5% loss on ignition (chemical / combined water)


Sources and production

Perlite is a non-renewable resource. The world reserves of perlite are estimated at 700 million
tonne The tonne ( or ; symbol: t) is a unit of mass equal to 1,000  kilograms. It is a non-SI unit accepted for use with SI. It is also referred to as a metric ton in the United States to distinguish it from the non-metric units of the s ...
s. The confirmed resources of perlite existing in
Armenia Armenia, officially the Republic of Armenia, is a landlocked country in the Armenian Highlands of West Asia. It is a part of the Caucasus region and is bordered by Turkey to the west, Georgia (country), Georgia to the north and Azerbaijan to ...
amount to 150 million m3, whereas the total amount of projected resources reaches up to 3 billion m3. Considering specific density of 1.1 ton/m3 confirmed reserves in Armenia amount to 165 million tons. Other reported reserves are: Greece - 120 million tonnes, Turkey, USA and Hungary - about 49-57 million tonnes. Perlite world production, led by China, Turkey, Greece, USA, Armenia and Hungary, summed up to 4.6 million tonnes in 2018. Osham hills of Patanvav, Gujarat, India are the only source of mineral Perlite in India. The largest landslide in Icelandic history (the Loðmundarskriður in Loðmundarfjörður) was assisted by the mountain's high perlite composition. Plans to mine and export the perlite in the mid 20th century fell through.


Uses

Because of its low density and relatively low price (about US$150 per tonne of unexpanded perlite), many commercial applications for perlite have been developed.


Construction and manufacturing

In the
construction Construction are processes involved in delivering buildings, infrastructure, industrial facilities, and associated activities through to the end of their life. It typically starts with planning, financing, and design that continues until the a ...
and manufacturing fields, it is used in lightweight
plaster Plaster is a building material used for the protective or decorative coating of walls and ceilings and for moulding and casting decorative elements. In English, "plaster" usually means a material used for the interiors of buildings, while "re ...
s, concrete and mortar, insulation and ceiling tiles.Wallace P. Bole
Perlite
USGS 2009 Minerals Yearbook
It may also be used to build
composite materials A composite or composite material (also composition material) is a material which is produced from two or more constituent materials. These constituent materials have notably dissimilar chemical or physical properties and are merged to create a ...
that are sandwich-structured or to create syntactic foam. Perlite filters are fairly common in filtering
beer Beer is an alcoholic beverage produced by the brewing and fermentation of starches from cereal grain—most commonly malted barley, although wheat, maize (corn), rice, and oats are also used. The grain is mashed to convert starch in the ...
before it is bottled. Small quantities of perlite are also used in foundries,
cryogenic In physics, cryogenics is the production and behaviour of materials at very low temperatures. The 13th International Institute of Refrigeration's (IIR) International Congress of Refrigeration (held in Washington, DC in 1971) endorsed a univers ...
insulation, and
ceramics A ceramic is any of the various hard, brittle, heat-resistant, and corrosion-resistant materials made by shaping and then firing an inorganic, nonmetallic material, such as clay, at a high temperature. Common examples are earthenware, porce ...
(as a clay additive). It is also used by the explosives industry.


Aquatic filtration

Perlite is an excellent filtration aid and is used extensively as an alternative to
diatomaceous earth Diatomaceous earth ( ), also known as diatomite ( ), celite, or kieselguhr, is a naturally occurring, soft, siliceous rock, siliceous sedimentary rock that can be crumbled into a fine white to off-white powder. It has a particle size ranging fr ...
. The popularity of perlite usage as a filter medium is growing considerably worldwide. Several products exist in the market to provide perlite based filtration. Several perlite filters and perlite media have met NSF-50 approval (Aquify PMF Series and AquaPerl), which standardizes water quality and technology safety and performance. Perlite can be safely disposed of through existing sewage systems, although some pool operators choose to separate the perlite using settling tanks or screening systems to be disposed of separately.


Biotechnology

Due to thermal and mechanical stability, non-toxicity, and high resistance against microbial attacks and organic solvents, perlite is widely used in biotechnological applications. Perlite was found to be an excellent support for immobilization of biocatalysts such as enzymes for
bioremediation Bioremediation broadly refers to any process wherein a biological system (typically bacteria, microalgae, fungi in mycoremediation, and plants in phytoremediation), living or dead, is employed for removing environmental pollutants from air, wate ...
and sensing applications.


Agriculture

In
horticulture Horticulture (from ) is the art and science of growing fruits, vegetables, flowers, trees, shrubs and ornamental plants. Horticulture is commonly associated with the more professional and technical aspects of plant cultivation on a smaller and mo ...
, perlite can be used as a
soil amendment A soil conditioner is a product which is added to soil to improve the soil’s physical qualities, usually its fertility (ability to provide nutrition for plants) and sometimes its mechanics. In general usage, the term "soil conditioner" is often ...
or alone as a medium for
hydroponics Hydroponics is a type of horticulture and a subset of #Passive sub-irrigation, hydroculture which involves growing plants, usually crops or medicinal plants, without soil, by using water-based mineral Plant nutrition, nutrient Solution (chemi ...
or for starting cuttings. When used as an amendment, it has high permeability and low water retention and helps prevent
soil compaction In geotechnical engineering, soil compaction is the process in which stress applied to a soil causes densification as air is displaced from the pores between the soil grains. When stress is applied that causes densification due to water (or other ...
.


Cosmetics

Perlite is used in cosmetics as an absorbent and mechanical exfoliant.


Substitutes

Perlite can be replaced for all of its uses. Substitutes include: *
Diatomite Diatomaceous earth ( ), also known as diatomite ( ), celite, or kieselguhr, is a naturally occurring, soft, siliceous sedimentary rock that can be crumbled into a fine white to off-white powder. It has a particle size ranging from more than 3 ...
, used for filter-aids * Expanded clay, an alternative lightweight filler for building materials *
Shale Shale is a fine-grained, clastic sedimentary rock formed from mud that is a mix of flakes of Clay mineral, clay minerals (hydrous aluminium phyllosilicates, e.g., Kaolinite, kaolin, aluminium, Al2Silicon, Si2Oxygen, O5(hydroxide, OH)4) and tiny f ...
*
Pumice Pumice (), called pumicite in its powdered or dust form, is a volcanic rock that consists of extremely vesicular rough-textured volcanic glass, which may or may not contain crystals. It is typically light-colored. Scoria is another vesicula ...
*
Slag The general term slag may be a by-product or co-product of smelting (pyrometallurgical) ores and recycled metals depending on the type of material being produced. Slag is mainly a mixture of metal oxides and silicon dioxide. Broadly, it can be c ...
*
Vermiculite Vermiculite is a hydrous phyllosilicate mineral which undergoes significant expansion when heated. Exfoliation occurs when the mineral is heated sufficiently; commercial furnaces can routinely produce this effect. Vermiculite forms by the weathe ...
- many expanders of perlite are also exfoliating vermiculite and belong to both trade associations


Occupational safety

As perlite contains
silicon dioxide Silicon dioxide, also known as silica, is an oxide of silicon with the chemical formula , commonly found in nature as quartz. In many parts of the world, silica is the major constituent of sand. Silica is one of the most complex and abundan ...
, goggles and silica filtering masks are recommended when handling large quantities.


United States

The
Occupational Safety and Health Administration The Occupational Safety and Health Administration (OSHA; ) is a regulatory agency of the United States Department of Labor that originally had federal visitorial powers to inspect and examine workplaces. The United States Congress established ...
(OSHA) has set the legal limit (
permissible exposure limit The permissible exposure limit (PEL or OSHA PEL) is a legal limit in the United States for exposure of an employee to a chemical substance or physical agents such as high level noise. Permissible exposure limits were established by the Occupational ...
) for perlite exposure in the workplace as 15 mg/m3 total exposure and 5 mg/m3 respiratory exposure over an 8-hour workday. The
National Institute for Occupational Safety and Health The National Institute for Occupational Safety and Health (NIOSH, ) is the List of United States federal agencies, United States federal agency responsible for conducting research and making recommendations for the prevention of work-related occ ...
(NIOSH) has set a recommended exposure limit (REL) of 10 mg/m3 total exposure and 5 mg/m3 respiratory exposure over an 8-hour workday.


See also

*
Biochar Biochar is a form of charcoal, sometimes modified, that is intended for organic use, as in soil. It is the lightweight black remnants remaining after the pyrolysis of biomass, consisting of carbon and ashes. Despite its name, biochar is steril ...
* Foam glass *
Industrial minerals Industrial resources (minerals) are geological materials that are mined for their commercial value, which are not fuel (Fuel, fuel minerals or mineral fuels) and are not sources of metals (metallic minerals) but are used in the industries based ...
*
Mortar (firestop) Mortar is a workable adhesive, paste which hardens to bind building blocks such as rock (geology), stones, bricks, and concrete masonry units, to fill and seal the irregular gaps between them, spread the weight of them evenly, and sometimes to a ...
*
Vermiculite Vermiculite is a hydrous phyllosilicate mineral which undergoes significant expansion when heated. Exfoliation occurs when the mineral is heated sufficiently; commercial furnaces can routinely produce this effect. Vermiculite forms by the weathe ...


References


External links


The Perlite Institute"That Wonderful Volcanic Popcorn."
''Popular Mechanics'', December 1954, p. 136.

{{Authority control Felsic rocks Vitreous rocks Building stone Soil improvers Industrial minerals