Arc Furnace
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Arc Furnace
An electric arc furnace (EAF) is a Industrial furnace, furnace that heats material by means of an electric arc. Industrial arc furnaces range in size from small units of approximately one-tonne capacity (used in foundry, foundries for producing cast iron products) up to about 400-tonne units used for secondary steelmaking. Arc furnaces used in research laboratories and by Dentistry, dentists may have a capacity of only a few dozen grams. Industrial electric arc furnace temperatures can reach , while laboratory units can exceed . In electric arc furnaces, the charged material (the material entered into the furnace for heating, not to be confused with electric charge) is directly exposed to an electric arc, and the current from the furnace terminals passes through the charged material. Arc furnaces differ from induction furnaces, in which the charge is heated instead by eddy currents. History In the 19th century, a number of people had employed an electric arc to melt iron. Si ...
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James Burgess Readman
Dr James Burgess Readman FRSE FCS FSSA (c.1850–April 1927) was a Scottish chemist who invented an electric furnace for creating phosphorus invented in 1888 and patented in 1889. Life He was born in Glasgow the son of George Readman, a bank manager with the Clydesdale Bank. The family lived at 16 Queens Crescent in Glasgow, an attractive terraced townhouse in the north-west of the city. He was educated at Glasgow Academy. He then studied science at the University of Edinburgh graduating with a BSc and MD in 1888. In 1871 he is listed as a creditor in relation to the Port Dundas Oil Company. In 1879 he is living with his older brother George Readman, an advocate at 20 Great Stuart Street on the Moray Estate in west Edinburgh. In 1883 he was elected a Fellow of the Royal Society of Edinburgh. His proposers were James Robertson, Baron Robertson, James King, William Wallace and Alexander Crum Brown. He was then still living with his brother (but separately listed) at 9 Moray Pl ...
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Bethlehem Steel
The Bethlehem Steel Corporation was an American steelmaking company headquartered in Bethlehem, Pennsylvania. For most of the 20th century, it was one of the world's largest steel producing and shipbuilding companies. At the height of its success and productivity, the company was a symbol of American manufacturing leadership in the world, and its decline and ultimate liquidation in the late 20th century is similarly cited as an example of America's diminished manufacturing leadership. From its founding in 1857 through its 2003 dissolution, Bethlehem Steel's headquarters and primary steel mill manufacturing facilities were based in Bethlehem, Pennsylvania in the Lehigh Valley region of the United States. The company's steel was used in the construction of many of America's largest and most famed structures. Among major buildings, Bethlehem produced steel for 28 Liberty Street, the Chrysler Building, the Empire State Building, Madison Square Garden, Rockefeller Center, and the ...
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Steel Mill
A steel mill or steelworks is an industrial plant for the manufacture of steel. It may be an integrated steel works carrying out all steps of steelmaking from smelting iron ore to rolled product, but may also be a plant where steel semi-finished casting products are made from molten pig iron or from scrap. History Since the invention of the Bessemer process, steel mills have replaced ironworks, based on puddling or fining methods. New ways to produce steel appeared later: from scrap melted in an electric arc furnace and, more recently, from direct reduced iron processes. In the late 19th and early 20th centuries the world's largest steel mill was the Barrow Hematite Steel Company steelworks located in Barrow-in-Furness, United Kingdom. Today, the world's largest steel mill is in Gwangyang, South Korea.
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Stassano Furnace
The Stassano furnace is an electric arc furnace for the production of steel. Invented by Ernesto Stassano in 1898, it is the first electric furnace in history for ferrous metallurgy. History Stassano had the idea of building an electrical furnace for ferrous metallurgy in 1896, while he was working in Pont-Saint-Martin, Aosta Valley, on electrical furnaces for the production of calcium carbide. Stassano moved to the workshops of Santa Maria dei Cerchi in Rome, in 1898. Here he carried out his first experiments to obtain steel from iron ores using a small shaft furnace equipped with two electrodes capable of heating the minerals thanks to a 95 kW indirect arc. In the same year, in Darfo (BS), he carried out other tests on a similar furnace, equipped with three electrodes working at 370 kW. As a result of his experiments, Stassano modified the structure of the furnace, reducing the space above the electrodes and separating the section destined to ele ...
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Carbide Lamp
Carbide lamps, or acetylene gas lamps, are simple lamps that produce and burn acetylene (C2H2) which is created by the reaction of calcium carbide (CaC2) with water (H2O). Acetylene gas lamps were used to illuminate buildings, as lighthouse beacons, and as headlights on motor-cars and bicycles. Portable acetylene gas lamps, worn on the hat or carried by hand, were widely used in mining in the early twentieth century. They are still employed by cavers, hunters, and cataphiles. Small carbide lamps called "carbide candles" or "smokers" are used for blackening rifle sights to reduce glare. They are sometimes referred to as "smokers" because of the sooty flame produced by acetylene. Mechanism A mining or caving lamp has calcium carbide placed in a lower chamber, the generator. The upper reservoir is then filled with water. A threaded valve or other mechanism is used to control the rate at which the water is allowed to drip into the chamber containing the calcium carbide. ...
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Calcium Carbide
Calcium carbide, also known as calcium acetylide, is a chemical compound with the chemical formula of Ca C2. Its main use industrially is in the production of acetylene and calcium cyanamide. The pure material is colorless, while pieces of technical-grade calcium carbide are grey or brown and consist of about 80–85% of CaC2 (the rest is CaO (calcium oxide), Ca3P2 (calcium phosphide), CaS ( calcium sulfide), Ca3N2 (calcium nitride), SiC (silicon carbide), etc.). In the presence of trace moisture, technical-grade calcium carbide emits an unpleasant odor reminiscent of garlic. Applications of calcium carbide include manufacture of acetylene gas, generation of acetylene in carbide lamps, manufacture of chemicals for fertilizer, and steelmaking. Production Calcium carbide is produced industrially in an electric arc furnace from a mixture of lime and coke at approximately . This is an endothermic reaction requiring per mole and high temperatures to drive off the carbon monox ...
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Spring Steel
Spring steel is a name given to a wide range of steels used in the manufacture of different products, including swords, saw blades, springs and many more. These steels are generally low-alloy manganese, medium-carbon steel or high-carbon steel with a very high yield strength. This allows objects made of spring steel to return to their original shape despite significant deflection or twisting. Grades Many grades of steel can be hardened and tempered to increase elasticity and resist deformation; however, some steels are inherently more elastic than others: Applications * Applications include piano wire (also known as music wire) such as ASTM A228 (0.80–0.95% carbon), spring clamps, antennas, springs (e. g. vehicle coil springs or leaf springs), and s-tines. * Spring steel is commonly used in the manufacture of swords with rounded edges for training or stage combat, as well as sharpened swords for collectors and live combat. * Spring steel is one of the most popular m ...
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Machine Tool
A machine tool is a machine for handling or machining metal or other rigid materials, usually by cutting, boring, grinding, shearing, or other forms of deformations. Machine tools employ some sort of tool that does the cutting or shaping. All machine tools have some means of constraining the work piece and provide a guided movement of the parts of the machine. Thus, the relative movement between the workpiece and the cutting tool (which is called the toolpath) is controlled or constrained by the machine to at least some extent, rather than being entirely "offhand" or " freehand". It is a power-driven metal cutting machine which assists in managing the needed relative motion between cutting tool and the job that changes the size and shape of the job material. The precise definition of the term ''machine tool'' varies among users, as discussed below. While all machine tools are "machines that help people to make things", not all factory machines are machine tools. Today machi ...
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United States
The United States of America (U.S.A. or USA), commonly known as the United States (U.S. or US) or America, is a country primarily located in North America. It consists of 50 states, a federal district, five major unincorporated territories, nine Minor Outlying Islands, and 326 Indian reservations. The United States is also in free association with three Pacific Island sovereign states: the Federated States of Micronesia, the Marshall Islands, and the Republic of Palau. It is the world's third-largest country by both land and total area. It shares land borders with Canada to its north and with Mexico to its south and has maritime borders with the Bahamas, Cuba, Russia, and other nations. With a population of over 333 million, it is the most populous country in the Americas and the third most populous in the world. The national capital of the United States is Washington, D.C. and its most populous city and principal financial center is New York City. Paleo-Americ ...
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