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Filler (packaging)
Fillers (or filling machines) are used for packaging, mainly for food/beverage but for other products as well. These are used to fill either a bottle or a pouch, depending on the product. There are several types of fillers used by the packaging industry. The type of Food or beverage filling machines to be used is usually determined by the type of product to be filled, speed requirements, quality and shelf life expectations, resources availability, technology feasibility and many other variables. Type of food products may range from solid to semi-solids, from liquids to frozen, from hot to cold, from free flowing to highly viscous products etc. This wide range of product characteristics also suggests that filling machines with great flexibility and versatility are the most valuable. There are various filling technologies for liquid and dry products and product filling machines can be rotary or inline, intermittent or continuous motion, semi-automatic or fully automatic with various fi ...
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Packaging
Packaging is the science, art and technology of enclosing or protecting products for distribution, storage, sale, and use. Packaging also refers to the process of designing, evaluating, and producing packages. Packaging can be described as a coordinated system of preparing goods for transport, warehousing, logistics, sale, and end use. Packaging contains, protects, preserves, transports, informs, and sells. In many countries it is fully integrated into government, business, institutional, industrial, and personal use. Package labeling (American English) or labelling (British English) is any written, electronic, or graphic communication on the package or on a separate but associated label. History of packaging Ancient era The first packages used the natural materials available at the time: baskets of reeds, wineskins (bota bags), wooden boxes, pottery vases, ceramic amphorae, wooden barrels, woven bags, etc. Processed materials were used to form packages as they were develop ...
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Auger Conveyor
A screw conveyor or auger conveyor is a mechanism that uses a rotating helical screw blade, called a "''flighting''", usually within a tube, to move liquid or granular materials. They are used in many bulk handling industries. Screw conveyors in modern industry are often used horizontally or at a slight incline as an efficient way to move semi-solid materials, including food waste, wood chips, aggregates, cereal grains, animal feed, boiler ash, meat, and bone meal, municipal solid waste, and many others. The first type of screw conveyor was the Archimedes' screw, used since ancient times to pump irrigation water. They usually consist of a trough or tube containing either a spiral blade coiled around a shaft, driven at one end and held at the other, or a "''shaftless spiral''", driven at one end and free at the other. The rate of volume transfer is proportional to the rotation rate of the shaft. In industrial control applications, the device is often used as a variable ra ...
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Agitator (device)
An agitator is a device or mechanism to put something into motion by shaking or stirring. There are several types of agitation machines, including washing machine agitators (which rotate back and forth) and magnetic agitators (which contain a magnetic bar rotating in a magnetic field). Agitators can come in many sizes and varieties, depending on the application. In general, agitators usually consist of an impeller and a shaft. An impeller is a rotor located within a tube or conduit attached to the shaft. It helps enhance the pressure in order for the flow of a fluid be done. Modern industrial agitators incorporate process control to maintain better control over the mixing process. Washing machine agitator In a top load washing machine the agitator projects from the bottom of the wash basket and creates the wash action by rotating back and forth, rolling garments from the top of the load, down to the bottom, then back up again. There are several types of agitators with the ...
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Tube (container)
A tube, squeeze tube, or collapsible tube is a collapsible package which can be used for viscous liquids such as toothpaste, artist's paint, adhesive, caulk, & ointments. Basically, a tube is a cylindrical, hollow piece with a round or oval profile, made of plastic, paperboard, aluminum, or other metal. In general, on one end of the tube body there is a round orifice, which can be closed by different caps and closures. The orifice can be shaped in many different ways: plastic nozzles in various styles and lengths are most typical. The other end is sealed either by welding or by folding. Typical tube sizes range from 3ml to 300ml. Most tubes are designed to be dispensed with hand pressure, but some are used with a tube key at the base to help roll them up. History John Goffe Rand, an American portrait painter, invented the squeezable metal tube in 1841 for paint."Collapsible", ''The New Yorker'', August 6, 1960, p. 20 Toothpaste in a tube was introduced by Johnson & John ...
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Vertical Form Fill Sealing Machine
A vertical form fill sealing machine is a type of automated assembly-line product packaging system, commonly used in the packaging industry for food, and a wide variety of other products. Walter Zwoyer, the inventor of the technology, patented his idea for the VFFS machine in 1936 while working with the Henry Heide Candy Company. The machine constructs plastic bags and stand-up pouches out of a flat roll of film, while simultaneously filling the bags with product and sealing the filled bags. Both solids and liquids can be bagged using this packaging system. Specifications of machine The typical machine is loaded with a continuous flat roll of plastic film, which has had labeling and artwork applied to the exterior or interior of the film. Note that while plastic is the most commonly used packaging material in the food industry, the technology can also be used to form continuous metalized foil/film, paper, and fabric product containers by changing the edge sealing/seaming met ...
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Check Weigher
A checkweigher is an automatic or manual machine for checking the weight of packaged commodities. It is normally found at the offgoing end of a production line, production process and is used to ensure that the weight of a pack of the commodity is within specified limits. Any packaging, packs that are outside the tolerance are taken out of line automatically. A checkweigher can weigh in excess of 500 items per minute (depending on carton size and accuracy requirements). Checkweighers can be used with metal detectors and X-ray machines to enable other attributes of the pack to be checked and acted upon accordingly. A typical machine An automatic checkweigher incorporates a series of conveyor belts. Thescheckweighersare known also as belt weighers, in-motion scales, conveyor scales, dynamic scales, and in-line scales. In filler applications, they are known as check scales. Typically, there are three belts or chain beds: * An infeed belt that may change the speed of the pa ...
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Multihead Weigher
A multihead weigher is a fast, accurate and reliable weighing machine, used in packing both food and non-food products. History The multihead weigher was invented and developed by Ishida in the 1970s and launched into the food industry across the world. Today this kind of machine, thanks to its high speed and accuracy, has achieved widespread adoption in the packaging industry and is produced worldwide by a number of manufacturers. Some manufacturers offer complete packaging lines, integrating the multihead weigher with other packaging machinery ranging from bagmakers (including Vertical Form Fill and Seal bagmakers) to traysealers and inspection systems. The latter include checkweighers and X-ray inspection systems. How multihead weighing works A ‘typical target’ weight per pack might be 100 gram The gram (originally gramme; SI unit symbol g) is a unit of mass in the International System of Units (SI) equal to one one thousandth of a kilogram. Originally defi ...
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Quality Assurance
Quality assurance (QA) is the term used in both manufacturing and service industries to describe the systematic efforts taken to ensure that the product(s) delivered to customer(s) meet with the contractual and other agreed upon performance, design, reliability, and maintainability expectations of that customer. The core purpose of Quality Assurance is to prevent mistakes and defects in the development and production of both manufactured products, such as automobiles and shoes, and delivered services, such as automotive repair and athletic shoe design. Assuring quality and therefore avoiding problems and delays when delivering products or services to customers is what ISO 9000 defines as that "part of quality management focused on providing confidence that quality requirements will be fulfilled". This defect prevention aspect of quality assurance differs from the defect detection aspect of quality control and has been referred to as a ''shift left'' since it focuses on quality eff ...
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Validation And Verification
Verification and validation (also abbreviated as V&V) are independent procedures that are used together for checking that a product, service, or system meets requirements and specifications and that it fulfills its intended purpose. These are critical components of a quality management system such as ISO 9000. The words "verification" and "validation" are sometimes preceded with "independent", indicating that the verification and validation is to be performed by a disinterested third party. "Independent verification and validation" can be abbreviated as "IV&V". In practice, as quality management terms, the definitions of verification and validation can be inconsistent. Sometimes they are even used interchangeably. However, the PMBOK guide, a standard adopted by the Institute of Electrical and Electronics Engineers (IEEE), defines them as follows in its 4th edition: * "Validation. The assurance that a product, service, or system meets the needs of the customer and other ...
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