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Endmill
An end mill is a type of milling cutter, a cutting tool used in industrial milling applications. It is distinguished from the drill bit in its application, geometry, and manufacture. While a drill bit can only cut in the axial direction, most milling bits can cut in the radial direction. Not all mills can cut axially; those designed to cut axially are known as end mills. End mills are used in milling applications such as profile milling, tracer milling, face milling, and plunging. Types Several broad categories of end- and face-milling tools exist, such as center-cutting versus non-center-cutting (whether the mill can take plunging cuts); and categorization by number of flutes; by helix angle; by material; and by coating material. Each category may be further divided by specific application and special geometry. A very popular helix angle, especially for general cutting of metal materials, is 30°. For finishing end mills, it is common to see more tight spiral, with helix a ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Milling Cutter
Milling cutters are cutting tools typically used in milling machines or machining centres to perform milling operations (and occasionally in other machine tools). They remove material by their movement within the machine (e.g., a ball nose mill) or directly from the cutter's shape (e.g., a form tool such as a hobbing cutter). Features of a milling cutter Milling cutters come in several shapes and many sizes. There is also a choice of coatings, as well as rake angle and number of cutting surfaces. * Shape: Several standard shapes of milling cutter are used in industry today, which are explained in more detail below. * Flutes / teeth: The flutes of the milling bit are the deep helical grooves running up the cutter, while the sharp blade along the edge of the flute is known as the tooth. The tooth cuts the material, and chips of this material are pulled up the flute by the rotation of the cutter. There is almost always one tooth per flute, but some cutters have two teeth per flut ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
CNC Pocket Milling
Milling is the process of machining using rotary cutters to remove material by advancing a cutter into a workpiece. This may be done by varying direction on one or several axes, cutter head speed, and pressure. Milling covers a wide variety of different operations and machines, on scales from small individual parts to large, heavy-duty gang milling operations. It is one of the most commonly used processes for machining custom parts to precise tolerances. Milling can be done with a wide range of machine tools. The original class of machine tools for milling was the milling machine (often called a mill). After the advent of computer numerical control (CNC) in the 1960s, milling machines evolved into ''machining centers'': milling machines augmented by automatic tool changers, tool magazines or carousels, CNC capability, coolant systems, and enclosures. Milling centers are generally classified as vertical machining centers (VMCs) or horizontal machining centers (HMCs). The integrat ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Milling Machine
Milling is the process of machining using rotary cutters to remove material by advancing a cutter into a workpiece. This may be done by varying direction on one or several axes, cutter head speed, and pressure. Milling covers a wide variety of different operations and machines, on scales from small individual parts to large, heavy-duty gang milling operations. It is one of the most commonly used processes for machining custom parts to precise tolerances. Milling can be done with a wide range of machine tools. The original class of machine tools for milling was the milling machine (often called a mill). After the advent of computer numerical control (CNC) in the 1960s, milling machines evolved into ''machining centers'': milling machines augmented by automatic tool changers, tool magazines or carousels, CNC capability, coolant systems, and enclosures. Milling centers are generally classified as vertical machining centers (VMCs) or horizontal machining centers (HMCs). The integra ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Burr (cutter)
Burrs or burs (sometimes called rotary files) are small cutting tools; not to be confused with small pieces of metal formed from cutting metal, used in die grinders, rotary tools, or dental drills. The name may be considered appropriate when their small-sized head (3 mm diameter shaft) is compared to a bur (fruit seed with hooks) or their teeth are compared to a metal burr. Description Burrs are a rotary analog to files that cut linearly (hence their alternate name, rotary files). They are also in many ways comparable to endmills and to router bits; a distinction is that the latter usually have their toolpath controlled by the machine, whereas burrs are often used freehand. However, there is substantial overlap in the use and toolpath control of these various classes of cutters, and in the outcomes accomplished with them. For example, endmills can be used in routers, and burrs can be used like endmills in milling by CNC or manual machine tools. In fact, burrs (the ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Tool And Cutter Grinder
A Tool and Cutter Grinder is used to sharpen milling cutters and tool bits along with a host of other cutting tools. It is an extremely versatile machine used to perform a variety of grinding operations: surface, cylindrical, or complex shapes. The image shows a manually operated setup, however highly automated Computer Numerical Control (CNC) machines are becoming increasingly common due to the complexities involved in the process. The operation of this machine (in particular, the manually operated variety) requires a high level of skill. The two main skills needed are understanding of the relationship between the grinding wheel and the metal being cut and knowledge of tool geometry. The illustrated set-up is only one of many combinations available. The huge variety in shapes and types of machining cutters requires flexibility in usage. A variety of dedicated fixtures are included that allow cylindrical grinding operations or complex angles to be ground. The vise shown can ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Cutting Fluid
Cutting fluid is a type of coolant and lubricant designed specifically for metalworking processes, such as machining and stamping. There are various kinds of cutting fluids, which include oils, oil-water emulsions, pastes, gels, aerosols (mists), and air or other gases. Cutting fluids are made from petroleum distillates, animal fats, plant oils, water and air, or other raw ingredients. Depending on context and on which type of cutting fluid is being considered, it may be referred to as cutting fluid, cutting oil, cutting compound, coolant, or lubricant. Most metalworking and machining processes can benefit from the use of cutting fluid, depending on workpiece material. Common exceptions to this are cast iron and brass, which may be machined dry (though this is not true of all brasses, and any machining of brass will likely benefit from the presence of a cutting fluid). The properties that are sought after in a good cutting fluid are the ability to: * Keep the workpiece at a ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Titanium Aluminium Nitride
Titanium aluminium nitride (TiAlN) or aluminium titanium nitride (AlTiN; for aluminium contents higher than 50%) is a group of metastable hard coatings consisting of nitrogen and the metallic elements aluminium and titanium. Four important compositions (metal content 100 wt.%) are deposited in industrial scale by physical vapor deposition methods: * Ti50Al50N (industrially introduced by the company CemeCoat (now CemeCon) Aachen, BRD, group T. Leydecker ca. 1989) * Al55Ti45N (industrially introduced by the company Metaplas Ionon (now Oerlikon), Bergisch Gladbach, BRD, group J. Vetter ca. 1999) * Al60Ti40N (industrially introduced by the company Kobe Steel, Kobe, Japan, ca. 1992) * Al66Ti34N (industrially introduced by the company Metaplas (now Oerlikon) group J. Vetter ca. 1996). The fundamental reasons why TiAlN coatings outperform pure Titanium nitride (TiN) coatings are considered to be: * Increased oxidation resistance at elevated temperatures due to the formation of a protecti ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Tungsten Carbide
Tungsten carbide (chemical formula: WC) is a chemical compound (specifically, a carbide) containing equal parts of tungsten and carbon atoms. In its most basic form, tungsten carbide is a fine gray powder, but it can be pressed and formed into shapes through sintering for use in industrial machinery, cutting tools, chisels, abrasives, armor-piercing shells and jewelry. Tungsten carbide is approximately twice as stiff as steel, with a Young's modulus of approximately 530–700 GPa, and is double the density of steel—nearly midway between that of lead and gold. It is comparable with corundum (α-) in hardness and can be polished and finished only with abrasives of superior hardness such as cubic boron nitride and diamond powder, wheels and compounds. Naming Historically referred to as Wolfram, ''Wolf Rahm'', wolframite ore was then later carburized and cemented with a binder creating a composite now called "tungsten carbide". Tungsten is Swedish for "heavy s ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Grinding Wheel
Grinding wheels contains abrasive compounds for grinding and abrasive machining operations. Such wheels are also used in grinding machines. The wheels are generally made with composite material . This consists of coarse-particle aggregate pressed and bonded together by a cementing matrix (called the ''bond'' in grinding wheel terminology) to form a solid, circular shape. Various profiles and cross sections are available depending on the intended usage for the wheel. They may also be made from a solid steel or aluminium disc with particles bonded to the surface. Today most grinding wheels are artificial composites made with artificial aggregates, but the history of grinding wheels began with natural composite stones, such as those used for millstones. The manufacture of these wheels is a precise and tightly controlled process, due not only to the inherent safety risks of a spinning disc, but also the composition and uniformity required to prevent that disc from exploding due ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Physical Vapour Deposition
Physical vapor deposition (PVD), sometimes called physical vapor transport (PVT), describes a variety of vacuum deposition methods which can be used to produce thin films and coatings on substrates including metals, ceramics, glass, and polymers. PVD is characterized by a process in which the material transitions from a condensed phase to a vapor phase and then back to a thin film condensed phase. The most common PVD processes are sputtering and evaporation. PVD is used in the manufacturing of items which require thin films for optical, mechanical, electrical, acoustic or chemical functions. Examples include semiconductor devices such as thin-film solar cells, microelectromechanical devices such as thin film bulk acoustic resonator, aluminized PET film for food packaging and balloons, and titanium nitride coated cutting tools for metalworking. Besides PVD tools for fabrication, special smaller tools used mainly for scientific purposes have been developed. The source material i ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Titanium Nitride
Titanium nitride (TiN; sometimes known as Tinite) is an extremely hard ceramic material, often used as a physical vapor deposition (PVD) coating on titanium alloys, steel, carbide, and aluminium components to improve the substrate's surface properties. Applied as a thin coating, TiN is used to harden and protect cutting and sliding surfaces, for decorative purposes (due to its golden appearance), and as a non-toxic exterior for medical implants. In most applications a coating of less than is applied. Characteristics TiN has a Vickers hardness of 1800–2100, a modulus of elasticity of 251 GPa, a thermal expansion coefficient of 9.35 K−1, and a superconducting transition temperature of 5.6 K. TiN will oxidize at 800 °C in a normal atmosphere. TiN has a brown color, and appears gold when applied as a coating. It is chemically stable at 20 °C, according to laboratory tests, but can be slowly attacked by concentrated acid solutions with rising t ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
