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CNC Machine Tool Monitoring By AE Sensors
A machine tool monitoring system is a flow of information and system processing in which the information selection, obtaining data, processing of information and decision making on the refined information are integrated. The aim of tool condition monitoring is to detect early the disturbances in the machining process and wear of machine tool components. The condition of tool has been researched extensively in the past and have focused on detection of tool wear, tool breakage and the estimation of remaining tool life. It is very important for on-line identification of tool condition in machining process for enhanced productivity, better quality of parts and lower costs for unmanned, automated manufacturing systems. Techniques of machine tool monitoring Machine tool monitoring can be done with or without additional sensors. Using additional sensors, monitoring can be done by measuring: * the cutting force (with a multi-channel table dynamometer or rotating dynamometer) * vibration ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Machine Tool
A machine tool is a machine for handling or machining metal or other rigid materials, usually by cutting, Boring (manufacturing), boring, grinding (abrasive cutting), grinding, shearing, or other forms of deformations. Machine tools employ some sort of tool that does the cutting or shaping. All machine tools have some means of constraining the workpiece and provide a guided movement of the parts of the machine. Thus, the relative movement between the workpiece and the cutting tool (which is called the toolpath) is controlled or constrained by the machine to at least some extent, rather than being entirely "offhand" or "wikt:freehand#Adjective, freehand". It is a power-driven metal cutting machine which assists in managing the needed relative motion between cutting tool and the job that changes the size and shape of the job material. The precise definition of the term ''machine tool'' varies among users. While all machine tools are "machines that help people to make things", not a ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Deformation (mechanics)
In physics and continuum mechanics, deformation is the change in the shape (geometry), shape or size of an object. It has dimension (physics), dimension of length with SI unit of metre (m). It is quantified as the residual displacement (geometry), displacement of particles in a non-rigid body, from an configuration to a configuration, excluding the body's average translation (physics), translation and rotation (its rigid transformation). A ''configuration'' is a set containing the position (geometry), positions of all particles of the body. A deformation can occur because of structural load, external loads, intrinsic activity (e.g. muscle contraction), body forces (such as gravity or electromagnetic forces), or changes in temperature, moisture content, or chemical reactions, etc. In a continuous body, a ''deformation field'' results from a Stress (physics), stress field due to applied forces or because of some changes in the conditions of the body. The relation between stre ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Torque
In physics and mechanics, torque is the rotational analogue of linear force. It is also referred to as the moment of force (also abbreviated to moment). The symbol for torque is typically \boldsymbol\tau, the lowercase Greek letter ''tau''. When being referred to as moment of force, it is commonly denoted by . Just as a linear force is a push or a pull applied to a body, a torque can be thought of as a twist applied to an object with respect to a chosen point; for example, driving a screw uses torque to force it into an object, which is applied by the screwdriver rotating around its axis to the drives on the head. Historical terminology The term ''torque'' (from Latin , 'to twist') is said to have been suggested by James Thomson and appeared in print in April, 1884. Usage is attested the same year by Silvanus P. Thompson in the first edition of ''Dynamo-Electric Machinery''. Thompson describes his usage of the term as follows: Today, torque is referred to using d ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Lubricant
A lubricant (sometimes shortened to lube) is a substance that helps to reduce friction between surfaces in mutual contact, which ultimately reduces the heat generated when the surfaces move. It may also have the function of transmitting forces, transporting foreign particles, or heating or cooling the surfaces. The property of reducing friction is known as lubricity. In addition to industrial applications, lubricants are used for many other purposes. Other uses include cooking (oils and fats in use in frying pans and baking to prevent food sticking), to reduce rusting and friction in machinery, through the use of motor oil and Grease (lubricant), grease, bioapplications on humans (e.g., lubricants for Replacement joint, artificial joints), ultrasound examination, medical examination, and sexual intercourse. It is mainly used to reduce friction and to contribute to a better, more efficient functioning of a mechanism. History Lubricants have been in some use for thousands of year ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Wireless
Wireless communication (or just wireless, when the context allows) is the transfer of information (''telecommunication'') between two or more points without the use of an electrical conductor, optical fiber or other continuous guided transmission medium, medium for the transfer. The most common wireless technologies use radio waves. With radio waves, intended distances can be short, such as a few meters for Bluetooth, or as far as millions of kilometers for NASA Deep Space Network, deep-space radio communications. It encompasses various types of fixed, mobile, and portable applications, including two-way radios, Mobile phone, cellular telephones, personal digital assistants (PDAs), and wireless networking. Other examples of applications of radio ''wireless technology'' include Global Positioning System, GPS units, garage door openers, wireless Mouse (computing), computer mouse, Keyboard (computing), keyboards and Headset (audio), headsets, headphones, radio receivers, satelli ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Carbide
In chemistry, a carbide usually describes a compound composed of carbon and a metal. In metallurgy, carbiding or carburizing is the process for producing carbide coatings on a metal piece. Interstitial / Metallic carbides The carbides of the group 4, 5 and 6 transition metals (with the exception of chromium) are often described as interstitial compounds. These carbides have metallic properties and are refractory. Some exhibit a range of stoichiometries, being a non-stoichiometric mixture of various carbides arising due to crystal defects. Some of them, including titanium carbide and tungsten carbide, are important industrially and are used to coat metals in cutting tools. The long-held view is that the carbon atoms fit into octahedral interstices in a close-packed metal lattice when the metal atom radius is greater than approximately 135 pm: *When the metal atoms are cubic close-packed, (ccp), then filling all of the octahedral interstices with carbon achieves 1:1 ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Drill
A drill is a tool used for making round holes or driving fasteners. It is fitted with a drill bit for making holes, or a screwdriver bit for securing fasteners. Historically, they were powered by hand, and later mains power, but cordless battery-powered drills are proliferating due to increased efficiency and ease of use. Drills are commonly used in woodworking, metalworking, construction, machine tool fabrication, and utility projects. Specially designed versions are made for surgery, dentistry, miniatures, and other applications. History Around 35,000 BC, ''Homo sapiens'' discovered the benefits of the application of rotary tools. This would have rudimentarily consisted of a pointed rock being spun between the hands to bore a hole through another material. This led to the hand drill, a smooth stick, that was sometimes attached to flint point, and was rubbed between the palms. This was used by many ancient civilizations around the world including the Mayans. The ear ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Cavitation
Cavitation in fluid mechanics and engineering normally is the phenomenon in which the static pressure of a liquid reduces to below the liquid's vapor pressure, leading to the formation of small vapor-filled cavities in the liquid. When subjected to higher pressure, these cavities, called "bubbles" or "voids", collapse and can generate shock waves that may damage machinery. These shock waves are strong when they are very close to the imploded bubble, but rapidly weaken as they propagate away from the implosion. Cavitation is a significant cause of wear in some engineering contexts. Collapsing voids that implode near to a metal surface cause cyclic stress through repeated implosion. This results in surface fatigue of the metal, causing a type of wear also called "cavitation". The most common examples of this kind of wear are to pump impellers, and bends where a sudden change in the direction of liquid occurs. Cavitation is usually divided into two classes of behavior. ''In ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Friction
Friction is the force resisting the relative motion of solid surfaces, fluid layers, and material elements sliding against each other. Types of friction include dry, fluid, lubricated, skin, and internal -- an incomplete list. The study of the processes involved is called tribology, and has a history of more than 2000 years. Friction can have dramatic consequences, as illustrated by the use of friction created by rubbing pieces of wood together to start a fire. Another important consequence of many types of friction can be wear, which may lead to performance degradation or damage to components. It is known that frictional energy losses account for about 20% of the total energy expenditure of the world. As briefly discussed later, there are many different contributors to the retarding force in friction, ranging from asperity deformation to the generation of charges and changes in local structure. When two bodies in contact move relative to each other, due to these variou ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Stress Wave
Linear elasticity is a mathematical model of how solid objects deformation (physics), deform and become internally stress (mechanics), stressed by prescribed loading conditions. It is a simplification of the more general Finite strain theory, nonlinear theory of elasticity and a branch of continuum mechanics. The fundamental assumptions of linear elasticity are Infinitesimal strain theory, infinitesimal strains — meaning, "small" deformations — and linear relationships between the components of stress and strain — hence the "linear" in its name. Linear elasticity is valid only for stress states that do not produce Yield (engineering), yielding. Its assumptions are reasonable for many engineering materials and engineering design scenarios. Linear elasticity is therefore used extensively in structural analysis and engineering design, often with the aid of finite element analysis. Mathematical formulation Equations governing a linear elastic boundary value proble ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Frequency
Frequency is the number of occurrences of a repeating event per unit of time. Frequency is an important parameter used in science and engineering to specify the rate of oscillatory and vibratory phenomena, such as mechanical vibrations, audio signals (sound), radio waves, and light. The interval of time between events is called the period. It is the reciprocal of the frequency. For example, if a heart beats at a frequency of 120 times per minute (2 hertz), its period is one half of a second. Special definitions of frequency are used in certain contexts, such as the angular frequency in rotational or cyclical properties, when the rate of angular progress is measured. Spatial frequency is defined for properties that vary or cccur repeatedly in geometry or space. The unit of measurement of frequency in the International System of Units (SI) is the hertz, having the symbol Hz. Definitions and units For cyclical phenomena such as oscillations, waves, or for examp ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
Elastic Energy
Elastic energy is the mechanical potential energy stored in the configuration of a material or physical system as it is subjected to elastic deformation by work performed upon it. Elastic energy occurs when objects are impermanently compressed, stretched or generally deformed in any manner. Elasticity theory primarily develops formalisms for the mechanics of solid bodies and materials. (Note however, the work done by a stretched rubber band is not an example of elastic energy. It is an example of entropic elasticity.) The elastic potential energy equation is used in calculations of positions of mechanical equilibrium. The energy is potential as it will be converted into other forms of energy, such as kinetic energy and sound energy, when the object is allowed to return to its original shape (reformation) by its elasticity. U = \frac 1 2 k\, \Delta x^2 The essence of elasticity is reversibility. Forces applied to an elastic material transfer energy into the material w ... [...More Info...] [...Related Items...] OR: [Wikipedia] [Google] [Baidu] |
