Yttralox
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Yttralox is a
transparent ceramic Many ceramic materials, both glassy and crystalline, have found use as optically transparent materials in various forms from bulk solid-state components to high surface area forms such as thin films, coatings, and fibers. Such devices have found ...
consisting of
yttria Yttrium oxide, also known as yttria, is Y2 O3. It is an air-stable, white solid substance. The thermal conductivity of yttrium oxide is 27 W/(m·K). Applications Phosphors Yttrium oxide is widely used to make Eu:YVO4 and Eu:Y2O3 phosphors that ...
(Y2O3) containing approximately 10%
thorium dioxide Thorium dioxide (ThO2), also called thorium(IV) oxide, is a crystalline solid, often white or yellow in colour. Also known as thoria, it is mainly a by-product of lanthanide and uranium production. Thorianite is the name of the mineralogical for ...
(ThO2). It was one of the first transparent ceramics produced, and was invented in 1966 by Richard C. Anderson at the
General Electric Research Laboratory General Electric Research Laboratory was the first industrial research facility in the United States. Established in 1900, the lab was home to the early technological breakthroughs of General Electric and created a research and development environ ...
while
sintering Sintering or frittage is the process of compacting and forming a solid mass of material by pressure or heat without melting it to the point of liquefaction. Sintering happens as part of a manufacturing process used with metals, ceramics, plas ...
mixtures of rare earth minerals.


Properties

Yttralox is a
solid solution A solid solution, a term popularly used for metals, is a homogeneous mixture of two compounds in solid state and having a single crystal structure. Many examples can be found in metallurgy, geology, and solid-state chemistry. The word "solutio ...
of thorium dioxide in yttria. The thorium dioxide additive affects the growth of
grains A grain is a small, hard, dry fruit ( caryopsis) – with or without an attached hull layer – harvested for human or animal consumption. A grain crop is a grain-producing plant. The two main types of commercial grain crops are cereals and le ...
during
densification Urban density is a concept used in urban planning, urban studies, and related fields to describe the intensity of people, jobs, housing units, total floor area of buildings, or some other measure of human occupation, activity, and development acro ...
, leading to improved optical transparency. Uncontrolled grain growth allows a few grains to grow larger than the others, trapping pores inside them. The additive increases the grain boundary hardness more than the internal grain hardness. This causes
porosity Porosity or void fraction is a measure of the void (i.e. "empty") spaces in a material, and is a fraction of the volume of voids over the total volume, between 0 and 1, or as a percentage between 0% and 100%. Strictly speaking, some tests measure ...
to remain on grain boundaries rather than becoming trapped inside grains, allowing them to be eliminated later in the
sintering Sintering or frittage is the process of compacting and forming a solid mass of material by pressure or heat without melting it to the point of liquefaction. Sintering happens as part of a manufacturing process used with metals, ceramics, plas ...
process. This greatly improves the material's optical transparency, because porosity causes
light scattering In physics, scattering is a wide range of physical processes where moving particles or radiation of some form, such as light or sound, are forced to deviate from a straight trajectory by localized non-uniformities (including particles and radia ...
. Porosities as low as one part per million were reported. The resulting grain size was in the range 10–50 μm. Yttralox was marketed as being "transparent as glass", has a melting point twice as high, and transmits frequencies in the near infrared band as well as visible light. However, it has little
plasticity Plasticity may refer to: Science * Plasticity (physics), in engineering and physics, the propensity of a solid material to undergo permanent deformation under load * Behavioral plasticity, change in an organism's behavior in response to exposur ...
at high temperatures and low
thermal conductivity The thermal conductivity of a material is a measure of its ability to heat conduction, conduct heat. It is commonly denoted by k, \lambda, or \kappa and is measured in W·m−1·K−1. Heat transfer occurs at a lower rate in materials of low ...
, giving it a
thermal shock Thermal shock is a phenomenon characterized by a rapid change in temperature that results in a transient mechanical load on an object. The load is caused by the differential expansion of different parts of the object due to the temperature chang ...
performance little better than common glass.


Uses

Commercialization was limited because Yttralox required high sintering temperatures of 2000–2200°C. Yttralox was proposed for use in lamp envelopes and high-temperature windows and lenses. It was investigated for use as a low-loss window material for lasers, for example in conjunction with a laser Doppler velocimeter for
ramjet A ramjet is a form of airbreathing jet engine that requires forward motion of the engine to provide air for combustion. Ramjets work most efficiently at supersonic speeds around and can operate up to . Ramjets can be particularly appropriat ...
research. It was also investigated for use with infrared equipment in missiles. Neodymium oxide–doped Yttralox was used as a proof of concept for
laser gain In laser physics, gain or amplification is a process where the medium transfers part of its energy to the emitted electromagnetic radiation, resulting in an increase in optical power. This is the basic principle of all lasers. Quantitatively, ''gain ...
in a polycrystalline oxide ceramic, but was not commercialized due to low efficiency. Yttralox's competing materials were an yttria containing
lanthanum oxide Lanthanum(III) oxide, also known as lanthana, chemical formula , is an inorganic compound containing the rare earth element lanthanum and oxygen. It is used in some ferroelectric materials, as a component of optical materials, and is a feedstock ...
manufactured by
GTE GTE Corporation, formerly General Telephone & Electronics Corporation (1955–1982), was the largest independent telephone company in the United States during the days of the Bell System. The company operated from 1926, with roots tracing furth ...
, and a pure yttria material manufactured by
Raytheon Raytheon is a business unit of RTX Corporation and is a major U.S. defense contractor and industrial corporation with manufacturing concentrations in weapons and military and commercial electronics. Founded in 1922, it merged in 2020 with Unite ...
.


History

Yttralox was invented in 1966 by Richard C. Anderson at the
General Electric Research Laboratory General Electric Research Laboratory was the first industrial research facility in the United States. Established in 1900, the lab was home to the early technological breakthroughs of General Electric and created a research and development environ ...
while
sintering Sintering or frittage is the process of compacting and forming a solid mass of material by pressure or heat without melting it to the point of liquefaction. Sintering happens as part of a manufacturing process used with metals, ceramics, plas ...
mixtures of rare earth minerals. The initial objective of the research was to develop ionic conductors for fuel cells using yttria–
zirconium dioxide Zirconium dioxide (), sometimes known as zirconia (not to be confused with zirconium silicate or zircon), is a white crystalline oxide of zirconium. Its most naturally occurring form, with a monoclinic crystalline structure, is the mineral bad ...
materials. Although the zirconium dioxide-rich versions were of more interest for ionic conductors, the yttria-rich versions unexpectedly produced transparent samples. Further research established that other oxides of
Group 4 elements A group is a number of persons or things that are located, gathered, or classed together. Groups of people * Cultural group, a group whose members share the same cultural identity * Ethnic group, a group whose members share the same ethnic iden ...
, thorium dioxide and
hafnium dioxide Hafnium is a chemical element; it has symbol Hf and atomic number 72. A lustrous, silvery gray, tetravalent transition metal, hafnium chemically resembles zirconium and is found in many zirconium minerals. Its existence was predicted by Dmit ...
, were also effective at producing transparent yttria, and the thorium dioxide system became the most extensively studied. Further work at GE was performed by Paul J. Jorgensen, Joseph H. Rosolowski, and Douglas St. Pierre. Fabrication of Yttralox was reported by Greskovich and Woods.Greskovich, C. and Woods, K.N., "Fabrication of Transparent ThO2-doped Y2O3", Bull. Amer. Ceram. Soc., Vol. 52, p. 473 (1973) As of 1982, Yttralox was no longer being produced.


References


External links

* {{Commons category-inline Ceramic materials Transparent materials Yttrium compounds