A head is one of the end caps on a cylindrically shaped
pressure vessel
A pressure vessel is a container designed to hold gases or liquids at a pressure substantially different from the ambient pressure.
Construction methods and materials may be chosen to suit the pressure application, and will depend on the size o ...
.
Principle
Vessel dished ends are mostly used in storage or
pressure vessel
A pressure vessel is a container designed to hold gases or liquids at a pressure substantially different from the ambient pressure.
Construction methods and materials may be chosen to suit the pressure application, and will depend on the size o ...
s in industry. These ends, which in upright vessels are the bottom and the top, use less space than a
hemisphere
Hemisphere may refer to:
In geometry
* Hemisphere (geometry), a half of a sphere
As half of Earth or any spherical astronomical object
* A hemisphere of Earth
** Northern Hemisphere
** Southern Hemisphere
** Eastern Hemisphere
** Western Hemi ...
(which is the ideal form for pressure containments) while requiring only a slightly thicker wall.
Manufacturing
The manufacturing of such an end is easier than that of a hemisphere. The starting material is first pressed to a
radius
In classical geometry, a radius (: radii or radiuses) of a circle or sphere is any of the line segments from its Centre (geometry), center to its perimeter, and in more modern usage, it is also their length. The radius of a regular polygon is th ...
r
1 and then curled at the edge creating the second radius r
2. Vessel dished ends can also be
welded
Welding is a fabrication process that joins materials, usually metals or thermoplastics, primarily by using high temperature to melt the parts together and allow them to cool, causing fusion. Common alternative methods include solvent w ...
together from smaller pieces.
Shapes
The shape of the heads used can vary. The most common head shapes are:
Hemispherical
A sphere (from Ancient Greek, Greek , ) is a surface (mathematics), surface analogous to the circle, a curve. In solid geometry, a sphere is the Locus (mathematics), set of points that are all at the same distance from a given point in three ...
head
A sphere is the ideal shape for a head, because the stresses are distributed evenly through the material of the head. The radius (r) of the head equals the radius of the cylindrical part of the vessel.
Ellipsoidal head
This is also called an elliptical head. The shape of this head is more economical, because the height of the head is just a fraction of the diameter. Its radius varies between the major and minor axis; usually the ratio is 2:1.
Semi–Ellipsoidal Dished Heads
2:1 Semi-Ellipsoidal dished heads are deeper and stronger than the more popular torispherical dished heads.
The greater depth results in the head being more difficult to form, and this makes them more expensive to manufacture. However, the cost is offset by a potential reduction in the specified thickness due to the dished head having greater overall strength and resistance to pressure.
Torispherical head (or flanged and dished head)
These heads have a dish with a fixed radius (r1), the size of which depends on the type of torispherical head. The transition between the cylinder and the dish is called the ''knuckle''. The knuckle has a
toroid
In mathematics, a toroid is a surface of revolution with a hole in the middle. The axis of revolution passes through the hole and so does not intersect the surface. For example, when a rectangle is rotated around an axis parallel to one of its ...
al shape. The most common types of torispherical heads are:
ASME F&D head
Commonly used for
ASME
The American Society of Mechanical Engineers (ASME) is an American professional association that, in its own words, "promotes the art, science, and practice of multidisciplinary engineering and allied sciences around the globe" via "continuing edu ...
pressure vessels, these torispherical heads have a crown radius equal to the outside diameter of the head (
), and a knuckle radius equal to 6% of the outside diameter (
). The ASME design code does not allow the knuckle radius to be any less than 6% of the outside diameter.
Klöpper head
This is a torispherical head. The dish has a radius that equals the diameter of the cylinder it is attached to (
). The knuckle has a radius that equals a tenth of the diameter of the cylinder (
), hence its alternative designation "decimal head".
:Also other sizes are:
,
(page13) rest of height (
)
.
Korbbogen head
This is a torispherical head also named Semi ellipsoidal head (According to DIN 28013). The radius of the dish is 80% of the diameter of the cylinder (
). The radius of the knuckle is (
).
:Also other sizes are
, rest of height (
)
. This shape finds its origin in architecture; see
Korbbogen, architectural information.
80-10 head
These heads have a crown radius of 80% of outside diameter, and a knuckle radius of 10% of outside diameter.
Flat head
This is a head consisting of a toroidal knuckle connecting to a flat plate. This type of head is typically used for the bottom of
cookware
Cookware and bakeware is food preparation equipment, such as cooking pots, pans, baking sheets etc. used in kitchens. Cookware is used on a stove or range cooktop, while bakeware is used in an oven. Some utensils are considered both cookwar ...
.
Diffuser head
This type of head is often found on the bottom of aerosol spray cans. It is an inverted torispherical head.
Conical head
This is a
cone
In geometry, a cone is a three-dimensional figure that tapers smoothly from a flat base (typically a circle) to a point not contained in the base, called the '' apex'' or '' vertex''.
A cone is formed by a set of line segments, half-lines ...
-shaped head.
Heat treatment
Heat treatment
Heat treating (or heat treatment) is a group of industrial, thermal and metalworking processes used to alter the physical, and sometimes chemical, properties of a material. The most common application is metallurgical. Heat treatments are a ...
may be required after cold forming, but not for heads formed by hot forming.
[ASME Section VIII Div.1 for further detail.]
References
{{reflist
Pressure vessels