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A stenter (sometimes called a tenter) is a specialist oven used in the textile industry for drying and heat treating fabric after wet processing. It consists of heated chambers, adjustable to the width of the fabric being treated. Fabric is fed into the heated chamber supported at either selvedge by a series of stenter pins or clamps which support the fabric as it is moved through the drying chambers. (Note: Stenter pins are the modern equivalent of
tenterhooks Tenterhooks or tenter hooks are hooked nails in a device called a ''tenter''. Tenters were wooden frames which were used as far back as the 14th century in the process of making woollen cloth. The phrase "''on tenterhooks''" has become a met ...
) The input and output speed of the fabric is closely controlled, as is the output width, determining the moisture content of the fabric after drying, and the dimensional stability.


Etymology and History

''Stenter'' is derived from ''tenter'', which comes from the Latin ''tendere'', to stretch, via a French intermediate. The main purpose of the machine is to stretch and dry. The frames were called tenters and the tentering hooks were the metal hooks used for holding the fabric to the frame. Tenters were used to process woolen fabric. In the cleaning process, after squeezing excess water, the crumpled woolen cloth needed to be straightened and dried under tension or it would shrink. The wet cloth was stretched on a large wooden frame, a ''tenter'', and left to dry. The lengths of wet cloth were stretched on the tenter using hooks (nails driven through the wood) all around the perimeter of the frame to which the cloth's edges were fixed. This ensured that, as it dried, the cloth would retain its shape and size. When Higher Mill was built, the tentering was done in the open air; the tenter frames were erected on the hillside to the east of the mill. Towards the end of World War I, the process was brought inside and dried by steam heating. Slowly, it turned into a modern-day stenter machine.


Holding hook types

# Pins # Clips


Uses

A stenter is a very useful machine in a textile process house, and the machine plays a vital role in finishing. The machine may be equipped with a padding mangle, which is useful in squeezing excess moisture and applying various finishes such as wrinkle-free, water repellent,
waterproof Waterproofing is the process of making an object or structure waterproof or water-resistant so that it remains relatively unaffected by water or resisting the ingress of water under specified conditions. Such items may be used in wet environme ...
,
anti-static An antistatic agent is a compound used for treatment of materials or their surfaces in order to reduce or eliminate buildup of static electricity. Static charge may be generated by the triboelectric effect or by a non-contact process using a high ...
, or
flame retardant The term flame retardants subsumes a diverse group of chemicals that are added to manufactured materials, such as plastics and textiles, and surface finishes and coatings. Flame retardants are activated by the presence of an ignition source a ...
. Coating and dyeing applications are also possible on a stenter machine with suitable padders and
coating A coating is a covering that is applied to the surface of an object, usually referred to as the substrate. The purpose of applying the coating may be decorative, functional, or both. Coatings may be applied as liquids, gases or solids e.g. Powde ...
attachments. There are various optional attachments such as a tendamatic, weft straightener, bowing and skew cameras, or ones that can affect over-feeding, edge gumming and trimming, or residual moisture control which help increase its functionality and usage. A stenter is primarily used for the following: *Drying and adjustment of the width. *Application of softeners and various chemical finishes. Most of the textile finishes are applied to the stenter machine. Regular softeners that specialize finishes are applied with wet-to-wet or dry-to-wet finishing modes. The dry-to-wet finishing route is preferred where more of the chemical is required. *Curing, stenter is used in curing the fabrics treated with certain chemicals such as
resins In polymer chemistry and materials science, resin is a solid or highly viscous substance of plant or synthetic origin that is typically convertible into polymers. Resins are usually mixtures of organic compounds. This article focuses on nat ...
and many other crosslinking polymers. Depending upon the requirements, there are two methods of curing the materials. The first is during drying, and another is after drying with another passage, maintaining a certain speed and temperature on the machine. The process of curing improves in fixing the fabrics for creases ( wrinkle free ), shape memory, and
dimensional stability In physics and mathematics, the dimension of a mathematical space (or object) is informally defined as the minimum number of coordinates needed to specify any point within it. Thus, a line has a dimension of one (1D) because only one coordina ...
, etc. *Adjusting overfeed GSM (grams per square meter), and manipulating the courses and wales, or the picks and ends, in knitted and woven fabrics, respectively. *Controlling shrinkage by overfeeding/increasing input and controlling output speeds. *
Heatsetting Heat setting is a term used in the textile industry to describe a thermal process usually taking place in either a steam atmosphere or a dry heat environment. The effect of the process gives fibers, yarns or fabric dimensional stability and, ver ...
both pre-heatsetting and post-heatsetting of the fabrics. Heatsetting helps in stabilizing synthetic fabrics such as polyester,
nylon Nylon is a generic designation for a family of synthetic polymers composed of polyamides ( repeating units linked by amide links).The polyamides may be aliphatic or semi-aromatic. Nylon is a silk-like thermoplastic, generally made from pet ...
, and
spandex Spandex, Lycra, or elastane is a synthetic fiber known for its exceptional elasticity. It is a polyether- polyurea copolymer that was invented in 1958 by chemist Joseph Shivers at DuPont's Benger Laboratory in Waynesboro, Virginia, US. ...
. *Bowing and skew control especially in stripe fabrics. * Color applications.


See also

*
Tenterhook Tenterhooks or tenter hooks are hooked nails in a device called a ''tenter''. Tenters were wooden frames which were used as far back as the 14th century in the process of making woollen cloth. The phrase "''on tenterhooks''" has become a met ...


References

{{DEFAULTSORT:Stenter Machines Textile mills Textile industry Textile engineering