Spaceplanes

A spaceplane is a vehicle that can fly and glide like an aircraft in Earth's atmosphere and maneuver like a spacecraft in outer space. To do so, spaceplanes must incorporate features of both aircraft and spacecraft. Orbital spaceplanes tend to be more similar to conventional spacecraft, while sub-orbital spaceplanes tend to be more similar to fixed-wing aircraft. All spaceplanes to date have been rocket-powered but then landed as unpowered gliders.

Four types of spaceplanes have successfully launched to orbit, reentered Earth's atmosphere, and landed: the U.S. Space Shuttle, Russian Buran, U.S. X-37, and the Chinese CSSHQ. Another, Dream Chaser, is under development in the U.S. As of 2019 all past, current, and planned orbital vehicles launch vertically on a separate rocket. Orbital spaceflight takes place at high velocities, with orbital kinetic energies typically at least 50 times greater than suborbital trajectories. Consequently, heavy heat shielding is required during reentry as this kinetic energy is shed in the form of heat. Many more spaceplanes have been proposed, but none have reached flight status.

At least two suborbital rocket-powered aircraft have been launched horizontally into sub-orbital spaceflight from an airborne carrier aircraft before rocketing beyond the Kármán line: the X-15 and SpaceShipOne.

Operational principles

Spaceplanes must operate in space, like traditional spacecraft, but also must be capable of atmospheric flight, like an aircraft. These requirements drive up the complexity, risk, dry mass, and cost of spaceplane designs. The following sections will draw heavily on the US Space Shuttle as the biggest, deadliest, most complex, most expensive, most flown, and only crewed orbital spaceplane, but other designs have been successfully flown.

Launch to space

The flight trajectory required to reach orbit results in significant aerodynamic loads, vibrations, and accelerations, all of which have to be withstood by the vehicle structure.

If the launch vehicle suffers a catastrophic malfunction, a conventional capsule spacecraft is propelled to safety by a launch escape system. The Space Shuttle was far too big and heavy for this approach to be viable, resulting in a number of abort modes that may or may not have been survivable. In any case, the Challenger disaster demonstrated that the Space Shuttle lacked survivability on ascent.

Space environment

Once on-orbit, a spaceplane must be supplied with power by solar panels and batteries or fuel cells, maneuvered in space, kept in thermal equilibrium, oriented, and communicated with. On-orbit thermal and radiological environments impose additional stresses. This is in addition to accomplishing the task the spaceplane was launched to complete, such as satellite deployment or science experiments.

The Space Shuttle used dedicated engines to accomplish orbital maneuvers. These engines used toxic hypergolic propellants that required special handling precautions. Various gases, including helium for pressurization and nitrogen for life support, were stored under high pressure in composite overwrapped pressure vessels.

Atmospheric reentry

Orbital spacecraft reentering the Earth's atmosphere must shed significant velocity, resulting in extreme heating. For example, the Space Shuttle thermal protection system (TPS) protects the orbiter's interior structure from surface temperatures that reach as high as , well above the melting point of steel. Suborbital spaceplanes fly lower energy trajectories that do not put as much stress on the spacecraft thermal protection system.

The Space Shuttle ''Columbia'' disaster was the direct result of a TPS failure.

Aerodynamic flight and horizontal landing

Aerodynamic control surfaces must be actuated. Landing gear must be included at the cost of additional mass.

Air-breathing orbital spaceplane concept

An air-breathing orbital spaceplane would have to fly what is known as a 'depressed trajectory,' which places the vehicle in the high-altitude hypersonic flight regime of the atmosphere for an extended period of time. This environment induces high dynamic pressure, high temperature, and high heat flow loads particularly upon the leading edge surfaces of the spaceplane, requiring exterior surfaces to be constructed from advanced materials and/or use active cooling.

Orbital spaceplanes

Space Shuttle

Buran

X-37

Chongfu Shiyong Shiyan Hangtian Qi

Suborbital rocket planes

Two piloted suborbital rocket-powered aircraft have reached space: the North American X-15 and SpaceShipOne; a third, SpaceShipTwo, has crossed the US-defined boundary of space but has ''not'' reached the higher internationally recognised boundary. None of these crafts were capable of entering orbit, and all were first lifted to high altitude by a carrier aircraft.

On 7 December 2009, Scaled Composites and Virgin Galactic unveiled SpaceShipTwo, along with its atmospheric mothership "Eve". On 13 December 2018, SpaceShipTwo VSS Unity successfully crossed the US-defined boundary of space (although it has not reached space using the internationally recognised definition of this boundary, which lies at a higher altitude than the US boundary). SpaceShipThree is the new spacecraft of Virgin Galactic, launched on 30 March 2021. It is also known as VSS Imagine. On 11 July 2021 VSS Unity completed its first fully crewed mission including Sir Richard Branson.

The Mikoyan-Gurevich MiG-105 was an atmospheric prototype of an intended orbital spaceplane, with the suborbital BOR-4 subscale heat shield test vehicle successfully reentering the atmosphere before program cancellation.
HYFLEX was a miniaturized suborbital demonstrator launched in 1996, flying to 110 km altitude, achieving hypersonic flight, and successfully reentering the atmosphere.

History of unflown concepts

Various types of spaceplanes have been suggested since the early twentieth century. Notable early designs include a spaceplane equipped with wings made of combustible alloys that it would burn during its ascent, and the Silbervogel bomber concept. World War II Germany and the postwar US considered winged versions of the V-2 rocket, and in the 1950s and '60s winged rocket designs inspired science fiction artists, filmmakers, and the general public.

United States (1950s–2010s)

The U.S. Air Force invested some effort in a paper study of a variety of spaceplane projects under their Aerospaceplane efforts of the late 1950s, but later reduced the scope of the project. The result, the Boeing X-20 Dyna-Soar, was to have been the first orbital spaceplane, but was canceled in the early 1960s in lieu of NASA's Project Gemini and the U.S. Air Force's crewed spaceflight program.

In 1961, NASA originally planned to have the Gemini spacecraft land on a runway with a Rogallo wing airfoil, rather than an ocean landing under parachutes. The test vehicle became known as the Paraglider Research Vehicle. Development work on both parachutes and the paraglider began in 1963. By December 1963, the parachute was ready to undergo full-scale deployment testing, while the paraglider had run into technical difficulties. Though attempts to revive the paraglider concept persisted within NASA and North American Aviation, in 1964 development was definitively discontinued due to the expense of overcoming the technical hurdles.

The Space Shuttle underwent many variations during its conceptual design phase. Some early concepts are illustrated.

The Rockwell X-30 National Aero-Space Plane (NASP), begun in the 1980s, was an attempt to build a scramjet vehicle capable of operating like an aircraft and achieving orbit like the shuttle. Introduced to the public in 1986, the concept was intended to reach Mach 25, enabling flights between Dulles Airport to Tokyo in two hours, while also being capable of low Earth orbit. Six critical technologies were identified, three relating to the propulsion system, which would consist of a hydrogen-fueled scramjet.

The NASP program became the Hypersonic Systems Technology Program (HySTP) in late 1994. HySTP was designed to transfer the accomplishments made in hypersonic flight into a technology development program. On 27 January 1995 the Air Force terminated participation in (HySTP).

In 1994, a USAF captain proposed an F-16 sized single-stage-to-orbit peroxide/kerosene spaceplane called "Black Horse". It was to take off almost empty and undergo aerial refueling before rocketing to orbit.

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