A slurry wall is a
civil engineering
Civil engineering is a regulation and licensure in engineering, professional engineering discipline that deals with the design, construction, and maintenance of the physical and naturally built environment, including public works such as roads ...
technique used to build
reinforced concrete
Reinforced concrete, also called ferroconcrete or ferro-concrete, is a composite material in which concrete's relatively low tensile strength and ductility are compensated for by the inclusion of reinforcement having higher tensile strength or ...
walls in areas of soft earth close to open water, or with a high
groundwater
Groundwater is the water present beneath Earth's surface in rock and Pore space in soil, soil pore spaces and in the fractures of stratum, rock formations. About 30 percent of all readily available fresh water in the world is groundwater. A unit ...
table.
[
] This technique is typically used to build diaphragm (water-blocking) walls surrounding
tunnel
A tunnel is an underground or undersea passageway. It is dug through surrounding soil, earth or rock, or laid under water, and is usually completely enclosed except for the two portals common at each end, though there may be access and ve ...
s and open cuts, and to lay
foundations
Foundation(s) or The Foundation(s) may refer to: Common uses
* Foundation (cosmetics), a skin-coloured makeup cream applied to the face
* Foundation (engineering), the element of a structure which connects it to the ground, and transfers loads f ...
. Slurry walls are used at
Superfund
Superfund is a United States federal environmental remediation program established by the Comprehensive Environmental Response, Compensation, and Liability Act of 1980 (CERCLA). The program is administered by the United States Environmental Pro ...
sites to contain the waste or contamination and reduce potential future migration of waste constituents, often with other waste treatment methods. Slurry walls are a "well-established" technology but the decision to use slurry walls for a certain project requires geophysical and other engineering studies to develop a plan appropriate for the needs of that specific location. Slurry walls may need to be used in conjunction with other methods to meet project objectives.
Construction
While a trench is being excavated to create a form for a wall, it is simultaneously filled with
slurry
A slurry is a mixture of denser solids suspended in liquid, usually water. The most common use of slurry is as a means of transporting solids or separating minerals, the liquid being a carrier that is pumped on a device such as a centrifugal pu ...
(usually a mixture of
bentonite
Bentonite ( ) is an Absorption (chemistry), absorbent swelling clay consisting mostly of montmorillonite (a type of smectite) which can either be Na-montmorillonite or Ca-montmorillonite. Na-montmorillonite has a considerably greater swelli ...
and water). The dense but liquid slurry prevents the trench from collapsing by providing outward pressure, which balances the inward hydraulic forces and also retards water flow into the trench. The density of the slurry mix must be carefully monitored and adjusted to produce the correct outward pressure to prevent the trench walls from collapsing.
Slurry walls are typically constructed by starting with a set of concrete guide walls, typically deep and thick. The guide walls are constructed near the ground surface to outline the desired slurry trench, and to guide the excavation machinery. Excavation is done using a special clamshell-shaped
digger or a
hydromill trench cutter, suspended from a crane. The excavator digs down to design depth (or bedrock) for the first wall segment. The excavator is then lifted and moved along the trench guide walls to continue the trench with successive cuts as needed. The trench is at all times kept filled with slurry to prevent its collapse, but the fluid filling allows the excavation machinery and excavation spoil to be moved without hindrance.
Once a particular depth of trench is reached, a
reinforcing cage is lowered into the slurry-filled pit and the pit is filled with
concrete
Concrete is a composite material composed of aggregate bound together with a fluid cement that cures to a solid over time. It is the second-most-used substance (after water), the most–widely used building material, and the most-manufactur ...
from the bottom up using
tremie
A tremie is a watertight pipe, usually of about 250 mm inside diameter (150 to 300 mm), with a conical hopper at its upper end above the water level. It may have a loose plug or a valve at the bottom end. A tremie is usually used to pour concr ...
pipes. The heavier concrete displaces the bentonite slurry, which is pumped out, filtered, and stored in tanks for use in the next wall segment, or it is recycled.
Slurry walls are successively extended to enclose an area, blocking water and softened earth from flowing into it. Once the concrete has hardened, excavation within the now concrete-wall-enclosed area can proceed. To prevent the concrete wall from collapsing into the newly excavated area, temporary supports such as
tiebacks or internal crossbeams are installed. When completed, the structure built within the walled-off area usually supports the wall, so that tiebacks or other temporary bracing may be optionally removed.
History
The slurry wall technique was first introduced in the 1950s during the excavations of the
Red Line of the
Milan Metro in Italy by the company ICOS (Impresa Costruzioni Opere Specializzate). This new technology became an important component of the top-down tunnelling method also known as ''Metodo Milano'' ("Milan method").
Slurry wall construction was used in 1967–1968 to construct the
"bathtub" that surrounded the foundations of most of the
World Trade Center site
The World Trade Center site, often referred to as " Ground Zero" or "the Pile" immediately after the September 11 attacks, is a 14.6-acre (5.9 ha) area in Lower Manhattan in New York City. The site is bounded by Vesey Street to the north ...
in New York City. In the 1980s, the
Red Line Northwest Extension project in Boston was one of the first projects in the US to use the modern form of the technology, with hydromill trench cutters and the "Milan method". Slurry walls were also used extensively in Boston's 1990s
Big Dig
The Big Dig was a megaproject in Boston that rerouted the then elevated Central Artery of Interstate 93 that cut across Boston into the O'Neill Tunnel and built the Ted Williams Tunnel to extend Massachusetts Turnpike, Interstate 90 to Logan I ...
tunnel project.
Design
The design of a slurry wall (diaphragm wall) includes the design of wall thickness and reinforcements. Thickness of a slurry wall in preliminary design is generally set to about 4-8% of the excavation depth. Slurry wall design is undertaken based on
bending moment
In solid mechanics, a bending moment is the Reaction (physics), reaction induced in a structural element when an external force or Moment of force, moment is applied to the element, causing the element to bending, bend. The most common or simplest ...
and
shear envelope obtained from the
stress analysis
Stress may refer to:
Science and medicine
* Stress (biology)
Stress, whether physiological, biological or psychological, is an organism's response to a stressor, such as an environmental condition or change in life circumstances. When s ...
. In the design of such underground walls, width of the unit is considered as one meter, and the wall is analyzed under
plane strain condition. Since the length-to-width ratio of excavations is generally large, plane strain conditions can be assumed.
In a single-phase diaphragm wall, also known as a "cut-off wall", a binder (usually cement) is added to the supporting fluid so that the supporting fluid hardens without exchange.
One application for this type of construction is a
landfill
A landfill is a site for the disposal of waste materials. It is the oldest and most common form of waste disposal, although the systematic burial of waste with daily, intermediate and final covers only began in the 1940s. In the past, waste was ...
seal that is to be retrofitted later.
Gallery
See also
*
Retaining wall
Retaining walls are relatively rigid walls used for supporting soil laterally so that it can be retained at different levels on the two sides. Retaining walls are structures designed to restrain soil to a slope that it would not naturally keep to ...
*
Building of the World Trade Center
*
Grout curtain
References
External links
Video Overview of Slurry Wall Construction
{{Authority control
Geotechnical shoring structures
Types of wall