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Silk waste includes all kinds of raw
silk Silk is a natural fiber, natural protein fiber, some forms of which can be weaving, woven into textiles. The protein fiber of silk is composed mainly of fibroin and is most commonly produced by certain insect larvae to form cocoon (silk), c ...
which may be unwindable, and therefore unsuited to the throwing process. Before the introduction of machinery applicable to the spinning of silk waste, the refuse from cocoon reeling, and also from silk winding, which is now used in producing spun silk fabrics, was nearly all destroyed as being useless, with the exception of that which could be hand-combed and spun by means of the
distaff A distaff (, , also called a rock"Rock." ''The Oxford English Dictionary''. 2nd ed. 1989.) is a tool used in spinning. It is designed to hold the unspun fibers, keeping them untangled and thus easing the spinning process. It is most commonly use ...
and
spinning wheel A spinning wheel is a device for spinning thread or yarn from fibres. It was fundamental to the textile industry prior to the Industrial Revolution. It laid the foundations for later machinery such as the spinning jenny and spinning frame, ...
, a method which is still practised by some of the peasantry in
India India, officially the Republic of India, is a country in South Asia. It is the List of countries and dependencies by area, seventh-largest country by area; the List of countries by population (United Nations), most populous country since ...
and other countries in
Asia Asia ( , ) is the largest continent in the world by both land area and population. It covers an area of more than 44 million square kilometres, about 30% of Earth's total land area and 8% of Earth's total surface area. The continent, which ...
.


Sources

The supply of waste silk is drawn from the following sources: * The
silkworm ''Bombyx mori'', commonly known as the domestic silk moth, is a moth species belonging to the family Bombycidae. It is the closest relative of '' Bombyx mandarina'', the wild silk moth. Silkworms are the larvae of silk moths. The silkworm is of ...
, when commencing to spin, emits a dull, lustreless and uneven thread with which it suspends itself from the twigs and leaves of the tree upon which it has been feeding, or the straws provided for it by attendants in the worm-rearing establishments: this first thread is unreelable, and, moreover, is often mixed with straw, leaves and twigs. * The outside layers of the true cocoon are too coarse and uneven for reeling; and as the worm completes its task of spinning, the thread becomes finer and weaker, so both the extreme outside and inside layers are put aside as waste. * Pierced cocoons, that is, those from which the moth of the silkworm has emerged-and damaged cocoons. * During the process of reeling from the cocoon the silk often breaks; and both in finding a true and reliable thread, and in joining the ends, there is unavoidable waste. * Raw silk skeins are often re-reeled; and in this process part has to be discarded: this being known to the trade as gum-waste. The same term—gum-waste—is applied to "waste" made in the various processes of silk throwing; but manufacturers using threads known technically as organzines and trams call the surplus "manufacturer's waste."


Processing

A silk " throwster" receives the silk in skein form, the thread of which consists of a number of silk fibres wound together to make a certain diameter or size, the separate fibre having actually been spun by the worm. The silk-waste spinner receives the silk in quite a different form: merely the raw material, packed in bales of various sizes and weights, the contents being a much-tangled mass of all lengths of fibre mixed with much foreign matter, such as ends of straws, twigs, leaves, worms and
chrysalis A pupa (; : pupae) is the life stage of some insects undergoing transformation between immature and mature stages. Insects that go through a pupal stage are holometabolous: they go through four distinct stages in their life cycle, the stages the ...
. It is the spinner's business to straighten out these fibres, with the aid of machinery, and then to so join them that they become a thread, which is known as spun silk. All silk produced by the worm is composed of two substances:
fibroin Fibroin is an insoluble protein present in silk produced by numerous insects, such as the larvae of ''Bombyx mori'', and other moth genera such as ''Antheraea'', ''Cricula trifenestrata, Cricula'', ''Samia (moth), Samia'' and ''Gonometa''. Sil ...
, the true thread, and sericin, which is a hard, gummy coating of the fibroin. Before the silk can be manipulated by machinery to any advantage, the gum coating must be removed by dissolving and washing it away. Where the method used in achieving this operation is through fermentation, the product is called schappe. The former, schapping, is the French, Italian and Swiss method, from which the silk when finished is neither so bright nor so good in colour as the discharged silk; but it is very clean and level, and for some purposes essential, as, for instance, in
velvet Velvet is a type of woven fabric with a dense, even pile (textile), pile that gives it a distinctive soft feel. Historically, velvet was typically made from silk. Modern velvet can be made from silk, linen, cotton, wool, synthetic fibers, silk ...
manufacture.


See also

* Bourette * Matka (silk) *
Textile manufacturing Textile manufacturing or textile engineering is a major industry. It is largely based on the conversion of fibre into yarn, then yarn into fabric. These are then dyed or printed, fabricated into cloth which is then converted into useful good ...


Further reading

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References

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External links


Essay on silk waste
{{Authority control Silk Textile industry Waste