Sauer Flugmotorenbau
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Sauer Flugmotorenbau (Sauer Aircraft Engines) or "Sauer" is a German manufacturer of
aircraft engine An aircraft engine, often referred to as an aero engine, is the power component of an aircraft propulsion system. Aircraft using power components are referred to as powered flight. Most aircraft engines are either piston engines or gas turbin ...
s based at Ober-Olm in
Germany Germany, officially the Federal Republic of Germany, is a country in Central Europe. It lies between the Baltic Sea and the North Sea to the north and the Alps to the south. Its sixteen States of Germany, constituent states have a total popu ...
.


History

The first certified 4 stroke engine entered the market in 1987. The 4 stroke engines are certified according to CS-22 Subpart HCS-22
CS-22
for use in
motorglider A motor glider is a fixed-wing aircraft that can be flown with or without engine power. The FAI Gliding Commission Sporting Code definition is: a fixed-wing Aircraft#Heavier-than-air – aerodynes, aerodyne equipped with a means of propulsion (M ...
s, CS-LSACS-LSA
CS-LSA
and CS-VLACS-VLA
CS-VLA
type of aircraft. They also makes engines for use in ultralights and
Homebuilt aircraft Homebuilt aircraft, also known as amateur-built aircraft or kit planes, are constructed by persons for whom this is not a professional activity. These aircraft may be constructed from "scratch", from plans, or from assembly kits.Armstrong, Kenn ...
. The production consist of 4 stroke engines based on VW "Type 1" engines (commonly known as air-cooled beetle engines) and based on the later
Volkswagen Wasserboxer engine The Volkswagen wasserboxer is an overhead-valve (OHV), flat four-cylinder boxer petrol engine developed by Volkswagen. "Wasserboxer", abbreviated as WBX, is a German compound noun where "wasser" indicates that the engine is water-cooled, and ...
. Sauer also makes 2-stroke engines.Sauer Flugmotorenbau
Sauer Flugmotorenbau
There have been development of a turbocharged 2 cylinder 4 stroke engine based on the Weber MPE
, Weber MPE
"recreational engine" in 2009-2010, but no commercial available engine exists to date.
Development


Products

There are two main versions of the boxer 4-stroke engines. Those with the casing of air-cooled beetle engines, and those with the largely similar, but stronger Wasserboxer casing used in late VW vans before the
Volkswagen Transporter (T4) The Volkswagen Transporter (T4), marketed in North America as the Volkswagen EuroVan, is a van produced by the Germany, German manufacturer Volkswagen Commercial Vehicles between 1990 and 2004, succeeding the Volkswagen Type 2 (T3) and supersed ...
. Even though the Wasserboxer engine is water-cooled, this involves only the cylinders and the top. The casing has no water lines, it is only stronger built. This makes it possible to convert the Wasserboxer "back" to an air-cooled engine. The benefits of this conversion is the added strength, and the size of the Wasserboxer casing will accept larger cylinders. In general it becomes a much more robust engine compared with engines using the original air-cooled casing.Water to air
Water to air.
These "water to air" converted engines are sometimes referred to as the misnomer ''oxyboxer'' in automobile VW engine circles.


4 Stroke engines for experimental and ultralight

*
Sauer S 1800 UL The Sauer S 1800 UL is a four stroke aircraft engine designed for homebuilt and ultralight aircraft.
Sau ...
- 68 HP, in production * Sauer S 1900 UL - 75 HP, in production * Sauer S 2100 UL - 80 HP, replaced by the S 2200 UL. Sometimes referred to as Sauer 2100/2200 UL. The specs are identical to the S 2100 certified engine. * Sauer S 2200 UL - 85 HP, in production * Sauer S 2400 UL - 100 HP, in production * Sauer S 2100 ULT - 115 HP Turbo,
Volkswagen Wasserboxer engine The Volkswagen wasserboxer is an overhead-valve (OHV), flat four-cylinder boxer petrol engine developed by Volkswagen. "Wasserboxer", abbreviated as WBX, is a German compound noun where "wasser" indicates that the engine is water-cooled, and ...
casing, probably still in production * Sauer S 2500 UL - 100 HP, Wasserboxer casing, obsolete * Sauer S 2500 ULT - 126 HP, Wasserboxer casing, obsolete * Sauer S 2700 UL - 105 HP, Wasserboxer casing, obsolete (appears as a "UL" in old price lists. Uncertain if a certified version also existed)


4 Stroke certified engines

* Sauer S 1800 - 60 HP, 3 variants, in production * Sauer S 2100 - 80 HP, 2 variants, in production * Sauer S 2500 - 94-100 HP, Wasserboxer casing, 4 variants, in production * Sauer S 2500 T - 126 HP, Wasserboxer casing, obsolete


2 Stroke Engines

Various engines from 14.9 to 100 HP, single cylinder to 3 cylinder. These engines are re-branded
Hirth Hirth Engines GmbH is an engine manufacturer based in Benningen, Germany. It is currently a part of the UMS Aero Group. Hirth began manufacturing aero engines in the 1920s, was taken over by Heinkel in WWII to develop the Heinkel-Hirth jet en ...
engines built by Sauer. The specifications are identical to the corresponding Hirth engine. * Sauer S 210 - 210cc, 14.9 HP, ( Hirth F-36) * Sauer S 330 - 313cc, 28 HP, (
Hirth F-33 The Hirth F-33 is a Single cylinder engine, single cylinder, two stroke, carburetor, carburetted aircraft engine designed for use on ultralight aircraft, including Powered paragliding, powered paragliders and ultralight trikes. the engine is n ...
) * Sauer S 550 - 521cc, 50 HP, ( Hirth F-23) * Sauer S 625 - 625cc, 65 HP, ( Hirth 3203) * Sauer S 650 - 625cc, 70 HP, ( Hirth 3503) * Sauer S 950 R - 939cc, 86 HP, ( Hirth 3702) * Sauer S 950 R 100 - 935cc, 100 HP, (
Hirth 3701 The Hirth 3701 is an Inline engine (aviation), in-line three-cylinder, two-stroke, carburetor, carburetted aircraft engine, with optional fuel injection, designed for use on ultralight aircraft and small homebuilt aircraft, homebuilts. It is m ...
)


Applications

* Groppo TrialGroppo Trial
, Groppo Trial.
* AMS CaratAMS Carat
AMS Carat.
*
Alpi Pioneer 200 The Alpi Pioneer 200 is an Italian ultralight and light-sport aircraft, designed and produced by Alpi Aviation, of Pordenone. The aircraft is supplied as a kit for amateur construction or as a complete ready-to-fly-aircraft.Bayerl, Robby; Mar ...
Alpi Pioneer 200
Alpi Pioneer 200
* Scheibe SF 36 * Scheibe SF 25 * Skyranger SWSkyranger SW
Skyranger SW
*As a drop in replacement in older
Motorglider A motor glider is a fixed-wing aircraft that can be flown with or without engine power. The FAI Gliding Commission Sporting Code definition is: a fixed-wing Aircraft#Heavier-than-air – aerodynes, aerodyne equipped with a means of propulsion (M ...
s originally fitted with Limbach engines.


Naming


4 stroke certified engines

The naming format changed in 2003. The current naming format is: S aaaa-(b)-(XYZ)c *S refers to Sauer Flugmotorenbau GmbH *aaaa refers to engine displacement in (approximate) cubic centimeters (cc) *b=1 for single ignition, b=2 for double ignition *X is a letter describing a particular equipment *Y is a letter describing the propeller flange *Z is a letter for a special utilization *c=1 for hydraulic valve lifters Whereas the old naming format found in older engines is:Old Naming Convention
Old Naming
*S X aaaa Y b Z *S refers to Sauer Flugmotorenbau GmbH *X is a letter describing a particular equipment (A or S) *aaaa refers to engine displacement in (approximate) cubic centimeters (cc) *Y is a letter describing hydraulic valve lifters (Y = H) *b=1 for single ignition, b=2 for double ignition *Z is a letter describing the propeller flange


4 stroke engines for experimental and ultralight aviation

There is no defined naming for these engines from the manufacturer, but they all are named according to: *S aaaa UL(T) *S refers to Sauer Flugmotorenbau GmbH *aaaa refers to engine displacement in (approximate) cubic centimeters (cc) *UL refers to Ultralight *T refers to Turbo


References


External links

* {{Sauer aeroengines Aircraft engine manufacturers of Germany