Petra Nova
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Petra Nova is a
carbon capture Carbon capture may refer to: * Carbon capture and storage Carbon capture and storage (CCS) is a process by which carbon dioxide (CO2) from industrial installations is separated before it is released into the atmosphere, then transported to a l ...
project designed to reduce carbon emissions from one of the boilers of a coal burning power plant in
Thompsons, Texas Thompsons is a town in Fort Bend County, Texas, United States, within the Houston–Sugar Land–Baytown metropolitan area. The population was 156 at the 2020 census. Geography Thompsons is located south of the Brazos River in east-centr ...
. It is a multi-million dollar project taken up by
NRG Energy NRG Energy, Inc. is an American energy company, headquartered in Houston, Texas. It was formerly the wholesale arm of Northern States Power Company (NSP), which became Xcel Energy, but became independent in 2000. NRG Energy is involved in energ ...
and JX Nippon Oil to retrofit one of the boilers at their
WA Parish Generating Station The W.A. Parish Generating Station is a 3.65-gigawatt (3,653 MW), dual-fired power plant located near Thompsons, Texas. The station occupies a 4,664-acre site near Smithers Lake southwest of Houston in Fort Bend County and consists of two four- ...
with a post-combustion carbon capture treatment system to treat a portion of the atmospheric exhaust emissions from the retrofitted boiler.


History


Construction and Initial Operation

The original coal-fired plant entered commercial service in 1977, and the new carbon emissions reduction system was first put into operation on January 10, 2017. The project was designed to annually capture approximately 33% of the
carbon dioxide Carbon dioxide is a chemical compound with the chemical formula . It is made up of molecules that each have one carbon atom covalent bond, covalently double bonded to two oxygen atoms. It is found in a gas state at room temperature and at norma ...
() (or 1.6 million tonnes) emissions from the plant's boiler #8. The carbon dioxide gas was captured at 99% purity, and is then compressed and piped about 82 miles to the West Ranch Oil Field, where it is used for
enhanced oil recovery Enhanced oil recovery (abbreviated EOR), also called tertiary recovery, is the extraction of crude oil from an oil field that cannot be extracted after primary and secondary recovery methods have been completely exhausted. Whereas primary and se ...
. The oil field had previously been producing 300 barrels of oil per day. With the new injection of high pressure carbon dioxide into the field, the oil production of the field was increased by a factor of 50 to 15,000 barrels per day. This project was expected to run for at least another 20 years. To satisfy the Clean Coal Power Initiative requirements, the Texas Bureau of Economic Geology put a monitoring plan in place to keep track of the injection and movement of the beneath the surface and in the rock structures at West Ranch. On May 1, 2020, NRG shut down Petra Nova, citing low oil prices during the
COVID-19 pandemic The COVID-19 pandemic (also known as the coronavirus pandemic and COVID pandemic), caused by severe acute respiratory syndrome coronavirus 2 (SARS-CoV-2), began with an disease outbreak, outbreak of COVID-19 in Wuhan, China, in December ...
. Due primarily to outages of the host natural gas cogeneration unit, the project missed its
carbon sequestration Carbon sequestration is the process of storing carbon in a carbon pool. It plays a crucial role in Climate change mitigation, limiting climate change by reducing the amount of Carbon dioxide in Earth's atmosphere, carbon dioxide in the atmosphe ...
goal by 17% over its first three years of operation.


Restarting

On September 14, 2022, Japan's Eneos Holdings Inc announced plans to acquire full ownership of Petra Nova Parish Holdings. JX Nippon Oil & Gas Exploration, Eneos' subsidiary, purchased the remaining 50% stake from NRG Energy Inc for $3.6 million. Eneos' strategy was to gain expertise in carbon capture, utilization, and storage (CCUS) technology through this move, and they announced plans to restart the unit in the second quarter of 2023. On September 13, 2023, JX Nippon Oil & Gas Exploration Corporation announced the resumption of operations beginning on September 5, 2023.


Technology

The Petra Nova carbon emissions reduction system uses an amine-based
absorption Absorption may refer to: Chemistry and biology *Absorption (biology), digestion **Absorption (small intestine) *Absorption (chemistry), diffusion of particles of gas or liquid into liquid or solid materials *Absorption (skin), a route by which su ...
system, or the KM CDR Process (Kansai Mitsubishi Carbon Dioxide Recovery). This process was developed by
Mitsubishi Heavy Industries is a Japanese Multinational corporation, multinational engineering, electrical equipment and electronics corporation headquartered in Tokyo, Japan. MHI is one of the core companies of the Mitsubishi Group and its automobile division is the prede ...
and
Kansai Electric Power , also known as , is an electric utility with its operational area of Kansai region, Japan (including the Keihanshin megalopolis). The Kansai region is Japan's second-largest industrial area, and in normal times, its most nuclear-reliant. Befor ...
and utilizes a high performing proprietary solvent called KS-1. The is removed from the exhaust gas through a basic absorber-stripper system. The gaseous is then compressed to a supercritical liquid. The leaving the carbon capture plant is over 99% pure and is sent 82 miles through 12-inch diameter pipes to their end location of the West Ranch oil field, where it is used for
enhanced oil recovery Enhanced oil recovery (abbreviated EOR), also called tertiary recovery, is the extraction of crude oil from an oil field that cannot be extracted after primary and secondary recovery methods have been completely exhausted. Whereas primary and se ...
. The carbon dioxide from the Petra Nova Initiative will eventually end up in sandstone in the Frio Formation of the West Ranch oil field. It will remain about 5,000 feet underground and cover more than 4,000 acres of ground area.


Economics

The Petra Nova carbon emissions reduction system cost approximately $1 billion to install, and received a nearly $190 million grant from the U.S. Government under the Clean Coal Initiative, as well as a $250 million loan from the
Japanese government The Government of Japan is the central government of Japan. It consists of legislative, executive and judiciary branches and functions under the framework established by the Constitution of Japan. Japan is a unitary state, containing forty- ...
. The increased oil recovery in the adjacent oil field was expected to result in a net savings. However, when the project was first proposed oil prices were very high (at $100 per barrel) and it was assumed that they would not drop. As of 2017, the current oil price was about $50 per barrel and therefore a net loss has resulted regarding the oil production at the field. On May 1, 2020, NRG shut down Petra Nova, citing the low cost of oil as a result of the
COVID-19 pandemic The COVID-19 pandemic (also known as the coronavirus pandemic and COVID pandemic), caused by severe acute respiratory syndrome coronavirus 2 (SARS-CoV-2), began with an disease outbreak, outbreak of COVID-19 in Wuhan, China, in December ...
.


References

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External links


Petra Nova , NRG Energy
Carbon capture and storage Buildings and structures in Fort Bend County, Texas NRG Energy