
A pentalobular screw thread is a form of
self-forming thread
A self-tapping screw is a screw that can tap its own hole as it is driven into the material. More narrowly, self-tapping is used only to describe a specific type of thread-cutting screw intended to produce a thread in relatively soft material ...
used for
screw
A screw and a bolt (see '' Differentiation between bolt and screw'' below) are similar types of fastener typically made of metal and characterized by a helical ridge, called a ''male thread'' (external thread). Screws and bolts are used to fa ...
s. Self-forming screws are used in
ductile
Ductility is a mechanical property commonly described as a material's amenability to drawing (e.g. into wire). In materials science, ductility is defined by the degree to which a material can sustain plastic deformation under tensile stres ...
materials, such as
aluminium
Aluminium (aluminum in AmE, American and CanE, Canadian English) is a chemical element with the Symbol (chemistry), symbol Al and atomic number 13. Aluminium has a density lower than those of other common metals, at approximately o ...
and
plastic
Plastics are a wide range of synthetic or semi-synthetic materials that use polymers as a main ingredient. Their plasticity makes it possible for plastics to be moulded, extruded or pressed into solid objects of various shapes. This adaptab ...
s.
Self-tapping screw
A self-tapping screw is a screw that can tap its own hole as it is driven into the material. More narrowly, self-tapping is used only to describe a specific type of thread-cutting screw intended to produce a thread in relatively soft material ...
s are widely used for driving into
sheet metal
Sheet metal is metal formed into thin, flat pieces, usually by an industrial process. Sheet metal is one of the fundamental forms used in metalworking, and it can be cut and bent into a variety of shapes.
Thicknesses can vary significantly; ex ...
or plastics and forming their own thread. They may be either self-drilling, forming their own hole through unbroken material, or fitted into a pre-pierced hole. Self-drilling screws have some ability to cut a thread, as for a
tap. Others work not by cutting, but rather by
roll-forming the thread, pushing excess material out of the way by
plastic deformation
In engineering, deformation refers to the change in size or shape of an object. ''Displacements'' are the ''absolute'' change in position of a point on the object. Deflection is the relative change in external displacements on an object. Strai ...
. This is one reason why ductile host materials, rather than brittle, are needed.
To form a close-fitting thread that will not be loose afterwards, roll-forming requires a lobed tool rather than a constant diameter cylindrical tool. This is particularly the case when the tool and the fastener are the same, such as for a screw. A lobed or polygonal form allows residual compressive stresses from the forming parts of the thread to be relieved in the undercut clearance between the lobes.
This lobular thread has other advantages too. It allows the screw to be turned with lower torque, which also increases the 'strip-to-drive ratio' between the torques needed to drive the screw in or to damagingly strip the threads out.
The proportions of the lobular thread can also change over the length of the screw, so that the tip of the screw can use greater lobulation to form the thread more aggressively and also provide a centring effect.
In conjunction with a
thread profile
Thread may refer to:
Objects
* Thread (yarn), a kind of thin yarn used for sewing
** Thread (unit of measurement), a cotton yarn measure
* Screw thread, a helical ridge on a cylindrical fastener
Arts and entertainment
* ''Thread'' (film), 2016 ...
with sharp arrises, a three-lobed thread of this form is the basis of the well-known Taptite screws.
The optimum number of lobes is five.
Their number should be
prime
A prime number (or a prime) is a natural number greater than 1 that is not a product of two smaller natural numbers. A natural number greater than 1 that is not prime is called a composite number. For example, 5 is prime because the only way ...
, to avoid the usual harmonic effects between lobes. As is already widely recognised with tapered
reamer
A reamer is a type of rotary cutting tool used in metalworking. Precision reamers are designed to enlarge the size of a previously formed hole by a small amount but with a high degree of accuracy to leave smooth sides. There are also non-precisio ...
s, five has better stability than three in imperfectly circular holes. More lobes than this, such as seven, would reduce the spacing for clearance between the lobes. A patent has been applied for about a thread with such an optimised pentalobular form.
Such thread forms are not a new innovation. A patent for machinery to roll-form the threads of the screws was granted in 1975.
References
{{Reflist
Screws
Threaded fasteners
Threading (manufacturing)