Pearlite
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Pearlite is a two-phased, lamellar (or layered) structure composed of alternating layers of ferrite (87.5 wt%) and
cementite Cementite (or iron carbide) is a compound of iron and carbon, more precisely an intermediate transition metal carbide with the formula Fe3C. By weight, it is 6.67% carbon and 93.3% iron. It has an orthorhombic crystal structure. It is a hard, b ...
(12.5 wt%) that occurs in some
steel Steel is an alloy of iron and carbon that demonstrates improved mechanical properties compared to the pure form of iron. Due to steel's high Young's modulus, elastic modulus, Yield (engineering), yield strength, Fracture, fracture strength a ...
s and
cast iron Cast iron is a class of iron–carbon alloys with a carbon content of more than 2% and silicon content around 1–3%. Its usefulness derives from its relatively low melting temperature. The alloying elements determine the form in which its car ...
s. During slow cooling of an iron-carbon alloy, pearlite forms by a eutectoid reaction as austenite cools below (the eutectoid temperature). Pearlite is a microstructure occurring in many common grades of steels.


Composition

The eutectoid composition of austenite is approximately 0.8%
carbon Carbon () is a chemical element; it has chemical symbol, symbol C and atomic number 6. It is nonmetallic and tetravalence, tetravalent—meaning that its atoms are able to form up to four covalent bonds due to its valence shell exhibiting 4 ...
; steel with less carbon content ( hypoeutectoid steel) will contain a corresponding proportion of relatively pure ferrite crystallites that do not participate in the eutectoid reaction and cannot transform into pearlite. Likewise steels with higher carbon content ( hypereutectoid steels) will form cementite before reaching the eutectoid point. The proportion of ferrite and cementite forming above the eutectoid point can be calculated from the iron/iron—carbide equilibrium phase diagram using the lever rule. Steels with pearlitic (eutectoid composition) or near-pearlitic microstructure (near-eutectoid composition) can be drawn into thin wires. Such wires, often bundled into ropes, are commercially used as piano wires, ropes for suspension bridges, and as steel cord for tire reinforcement. High degrees of wire drawing (logarithmic strain above 3) leads to pearlitic wires with yield strengths of several gigapascals. It makes pearlite one of the strongest structural bulk materials on earth.. Some hypereutectoid pearlitic steel wires, when cold wire drawn to true (logarithmic) strains above 5, can even show a maximal tensile strength above .. Although pearlite is used in many engineering applications, the origin of its extreme strength is not well understood. It has been recently shown that cold wire drawing not only strengthens pearlite by refining the lamellae structure, but also simultaneously causes partial chemical decomposition of cementite, associated with an increased carbon content of the ferrite phase, deformation induced lattice defects in ferrite lamellae, and even a structural transition from crystalline to amorphous cementite. The deformation-induced decomposition and microstructural change of cementite is closely related to several other phenomena such as a strong redistribution of carbon and other alloy elements like
silicon Silicon is a chemical element; it has symbol Si and atomic number 14. It is a hard, brittle crystalline solid with a blue-grey metallic lustre, and is a tetravalent metalloid (sometimes considered a non-metal) and semiconductor. It is a membe ...
and
manganese Manganese is a chemical element; it has Symbol (chemistry), symbol Mn and atomic number 25. It is a hard, brittle, silvery metal, often found in minerals in combination with iron. Manganese was first isolated in the 1770s. It is a transition m ...
in both the cementite and the ferrite phase; a variation of the deformation accommodation at the phase interfaces due to a change in the carbon concentration gradient at the interfaces; and mechanical alloying.. Pearlite was first identified by Henry Clifton Sorby and initially named sorbite, however the similarity of microstructure to
nacre Nacre ( , ), also known as mother-of-pearl, is an organicinorganic composite material produced by some molluscs as an inner shell layer. It is also the material of which pearls are composed. It is strong, resilient, and iridescent. Nacre is ...
and especially the optical effect caused by the scale of the structure made the alternative name more popular. Pearlite forms as a result of the cooperative growth of ferrite and cementite during the decomposition of austenite. The morphology of pearlite is significantly affected by the cooling rate and coiling temperature. At lower coiling temperatures, pearlite forms with finer lamellar spacing, resulting in enhanced mechanical properties due to the finer distribution of ferrite and cementite layers. Conversely, at higher coiling temperatures, pearlite forms with coarser lamellae, and a smaller amount of pearlite is observed as coarse cementite particles tend to dominate the structure. The carbon diffusion during the formation of pearlite, just ahead of the growth front, is critical in determining the thickness of the lamellae and, consequently, the strength of the steel. Bainite is a similar structure with lamellae much smaller than the
wavelength In physics and mathematics, wavelength or spatial period of a wave or periodic function is the distance over which the wave's shape repeats. In other words, it is the distance between consecutive corresponding points of the same ''phase (waves ...
of
visible light Light, visible light, or visible radiation is electromagnetic radiation that can be perceived by the human eye. Visible light spans the visible spectrum and is usually defined as having wavelengths in the range of 400–700 nanometres (nm ...
and thus lacks this pearlescent appearance. It is prepared by more rapid cooling. Unlike pearlite, whose formation involves the diffusion of all atoms, bainite grows by a displacive transformation mechanism. The transformation of pearlite to austenite takes place at lower critical temperature of . At this temperature pearlite changes to austenite because of nucleation process.


Eutectoid steel

Eutectoid steel can in principle be transformed completely into pearlite; hypoeutectoid steels can also be completely pearlitic if transformed at a temperature below the normal eutectoid. Pearlite can be hard and strong but is not particularly tough. It can be wear-resistant because of a strong lamellar network of ferrite and cementite. Examples of applications include
cutting tool Cutting is the separation or opening of a physical object, into two or more portions, through the application of an acutely directed force. Implements commonly used for cutting are the knife and saw, or in medicine and science the scalpel an ...
s, high strength
wire file:Sample cross-section of high tension power (pylon) line.jpg, Overhead power cabling. The conductor consists of seven strands of steel (centre, high tensile strength), surrounded by four outer layers of aluminium (high conductivity). Sample d ...
s,
knives A knife (: knives; from Old Norse 'knife, dirk') is a tool or weapon with a cutting edge or blade, usually attached to a handle or hilt. One of the earliest tools used by humanity, knives appeared at least 2.5 million years ago, as evidenced ...
,
chisel A chisel is a hand tool with a characteristic Wedge, wedge-shaped cutting edge on the end of its blade. A chisel is useful for carving or cutting a hard material such as woodworking, wood, lapidary, stone, or metalworking, metal. Using a chi ...
s, and nails.


References


Further reading


Comprehensive information on pearlite
*Introduction to Physical metallurgy by Sidney H. Avner, second edition, McGraw hill publications. *Steels: Processing, Structure, and Performance
Chapter 15 High-Carbon Steels: Fully Pearlitic Microstructures and Applications
by George Krauss, 2005 Edition, ASM International.


External links

* {{Commons category-inline, Pearlite Metallurgy Steel Iron