passive
Passive may refer to:
* Passive voice, a grammatical voice common in many languages, see also Pseudopassive
* Passive language, a language from which an interpreter works
* Passivity (behavior), the condition of submitting to the influence of on ...
electrical component
An electronic component is any basic discrete device or physical entity in an electronic system used to affect electrons or their associated fields. Electronic components are mostly industrial products, available in a singular form and are n ...
that implements
electrical resistance
The electrical resistance of an object is a measure of its opposition to the flow of electric current. Its reciprocal quantity is , measuring the ease with which an electric current passes. Electrical resistance shares some conceptual parallel ...
as a circuit element. In electronic circuits, resistors are used to reduce current flow, adjust signal levels, to divide voltages,
bias
Bias is a disproportionate weight ''in favor of'' or ''against'' an idea or thing, usually in a way that is closed-minded, prejudicial, or unfair. Biases can be innate or learned. People may develop biases for or against an individual, a group ...
active elements, and terminate
transmission line
In electrical engineering, a transmission line is a specialized cable or other structure designed to conduct electromagnetic waves in a contained manner. The term applies when the conductors are long enough that the wave nature of the transmi ...
s, among other uses. High-power resistors that can dissipate many
watt
The watt (symbol: W) is the unit of power or radiant flux in the International System of Units (SI), equal to 1 joule per second or 1 kg⋅m2⋅s−3. It is used to quantify the rate of energy transfer. The watt is named after James Wa ...
s of electrical power as heat may be used as part of motor controls, in power distribution systems, or as test loads for generators.
Fixed resistors have resistances that only change slightly with temperature, time or operating voltage. Variable resistors can be used to adjust circuit elements (such as a volume control or a lamp dimmer), or as sensing devices for heat, light, humidity, force, or chemical activity.
Resistors are common elements of
electrical network
An electrical network is an interconnection of electrical components (e.g., batteries, resistors, inductors, capacitors, switches, transistors) or a model of such an interconnection, consisting of electrical elements (e.g., voltage sour ...
s and
electronic circuit
An electronic circuit is composed of individual electronic components, such as resistors, transistors, capacitors, inductors and diodes, connected by conductive wires or traces through which electric current can flow. It is a type of electri ...
s and are ubiquitous in
electronic equipment
The field of electronics is a branch of physics and electrical engineering that deals with the emission, behaviour and effects of electrons using electronic devices. Electronics uses active devices to control electron flow by amplification a ...
. Practical resistors as discrete components can be composed of various compounds and forms. Resistors are also implemented within
integrated circuits
An integrated circuit or monolithic integrated circuit (also referred to as an IC, a chip, or a microchip) is a set of electronic circuits on one small flat piece (or "chip") of semiconductor material, usually silicon. Transistor count, Large ...
.
The electrical function of a resistor is specified by its resistance: common commercial resistors are manufactured over a range of more than nine
orders of magnitude
An order of magnitude is an approximation of the logarithm of a value relative to some contextually understood reference value, usually 10, interpreted as the base of the logarithm and the representative of values of magnitude one. Logarithmic di ...
. The nominal value of the resistance falls within the
manufacturing tolerance
Engineering tolerance is the permissible limit or limits of variation in:
# a physical dimension;
# a measured value or physical property of a material, manufactured object, system, or service;
# other measured values (such as temperature, hum ...
, indicated on the component.
Electronic symbols and notation
Two typical
schematic diagram
A schematic, or schematic diagram, is a designed representation of the elements of a system using abstract, graphic symbols rather than realistic pictures. A schematic usually omits all details that are not relevant to the key information the s ...
symbols are as follows:
File:Resistor, Rheostat (variable resistor), and Potentiometer symbols.svg,
ANSI
The American National Standards Institute (ANSI ) is a private non-profit organization that oversees the development of voluntary consensus standards for products, services, processes, systems, and personnel in the United States. The organ ...
resistor symbol
The notation to state a resistor's value in a circuit diagram varies.
One common scheme is the
RKM code
The RKM code, also referred to as "letter and numeral code for resistance and capacitance values and tolerances", "letter and digit code for resistance and capacitance values and tolerances", or informally as "R notation" is a notation to specify ...
following
IEC 60062
The RKM code, also referred to as "letter and numeral code for resistance and capacitance values and tolerances", "letter and digit code for resistance and capacitance values and tolerances", or informally as "R notation" is a notation to specify ...
. Rather than using a
decimal separator
A decimal separator is a symbol used to separate the integer part from the fractional part of a number written in decimal form (e.g., "." in 12.45). Different countries officially designate different symbols for use as the separator. The ch ...
, this notation uses a letter loosely associated with SI prefixes corresponding with the part's resistance. For example, ''8K2'' as part
marking code
Marking may refer to:
Symbols
Marking may refer to human-made symbols and annotations in several contexts:
On vehicles
* Aircraft marking
* Emergency vehicle equipment markings
** Battenburg markings, emergency vehicle patterns
* Vehicle mar ...
, in a
circuit diagram
A circuit diagram (wiring diagram, electrical diagram, elementary diagram, electronic schematic) is a graphical representation of an electrical circuit. A pictorial circuit diagram uses simple images of components, while a schematic diagram ...
or in a
bill of materials
A bill of materials or product structure (sometimes bill of material, BOM or associated list) is a list of the raw materials, sub-assemblies, intermediate assemblies, sub-components, parts, and the quantities of each needed to manufacture an end ...
The behaviour of an ideal resistor is described by
Ohm's law
Ohm's law states that the current through a conductor between two points is directly proportional to the voltage across the two points. Introducing the constant of proportionality, the resistance, one arrives at the usual mathematical equatio ...
:
Ohm's law states that the
voltage
Voltage, also known as electric pressure, electric tension, or (electric) potential difference, is the difference in electric potential between two points. In a static electric field, it corresponds to the work needed per unit of charge t ...
() across a resistor is proportional to the
current
Currents, Current or The Current may refer to:
Science and technology
* Current (fluid), the flow of a liquid or a gas
** Air current, a flow of air
** Ocean current, a current in the ocean
*** Rip current, a kind of water current
** Current (stre ...
() passing through it, where the constant of proportionality is the resistance (). For example, if a 300-
resistor is attached across the terminals of a 12-volt battery, then a current of 12 / 300 = 0.04
ampere
The ampere (, ; symbol: A), often Clipping (morphology), shortened to amp,SI supports only the use of symbols and deprecates the use of abbreviations for units. is the unit of electric current in the International System of Units (SI). One amp ...
electrical resistance
The electrical resistance of an object is a measure of its opposition to the flow of electric current. Its reciprocal quantity is , measuring the ease with which an electric current passes. Electrical resistance shares some conceptual parallel ...
, named after
Georg Simon Ohm
Georg Simon Ohm (, ; 16 March 1789 – 6 July 1854) was a German physicist and mathematician. As a school teacher, Ohm began his research with the new electrochemical cell, invented by Italian scientist Alessandro Volta. Using equipment of his ...
. An ohm is equivalent to a
volt
The volt (symbol: V) is the unit of electric potential, electric potential difference ( voltage), and electromotive force in the International System of Units (SI). It is named after the Italian physicist Alessandro Volta (1745–1827).
D ...
per
ampere
The ampere (, ; symbol: A), often Clipping (morphology), shortened to amp,SI supports only the use of symbols and deprecates the use of abbreviations for units. is the unit of electric current in the International System of Units (SI). One amp ...
The total resistance of resistors connected in series is the sum of their individual resistance values.
The total resistance of resistors connected in parallel is the reciprocal of the sum of the reciprocals of the individual resistors.
For example, a 10 ohm resistor connected in parallel with a 5 ohm resistor and a 15 ohm resistor produces ohms of resistance, or = 2.727 ohms.
A resistor network that is a combination of parallel and series connections can be broken up into smaller parts that are either one or the other. Some complex networks of resistors cannot be resolved in this manner, requiring more sophisticated circuit analysis. Generally, the
Y-Δ transform
The Y-Δ transform, also written wye-delta and also known by many other names, is a mathematical technique to simplify the analysis of an electrical network. The name derives from the shapes of the circuit diagrams, which look respectively like th ...
At any instant, the power ''P'' (watts) consumed by a resistor of resistance ''R'' (ohms) is calculated as:
where ''V'' (volts) is the voltage across the resistor and ''I'' (amps) is the
current
Currents, Current or The Current may refer to:
Science and technology
* Current (fluid), the flow of a liquid or a gas
** Air current, a flow of air
** Ocean current, a current in the ocean
*** Rip current, a kind of water current
** Current (stre ...
flowing through it. Using
Ohm's law
Ohm's law states that the current through a conductor between two points is directly proportional to the voltage across the two points. Introducing the constant of proportionality, the resistance, one arrives at the usual mathematical equatio ...
, the two other forms can be derived. This power is converted into heat which must be dissipated by the resistor's package before its temperature rises excessively.
Resistors are rated according to their maximum power dissipation. Discrete resistors in solid-state electronic systems are typically rated as , , or watt. They usually absorb much less than a watt of electrical power and require little attention to their power rating.
Power resistors are required to dissipate substantial amounts of power and are typically used in power supplies, power conversion circuits, and power amplifiers; this designation is loosely applied to resistors with power ratings of 1 watt or greater. Power resistors are physically larger and may not use the preferred values, color codes, and external packages described below.
If the average power dissipated by a resistor is more than its power rating, damage to the resistor may occur, permanently altering its resistance; this is distinct from the reversible change in resistance due to its
temperature coefficient
A temperature coefficient describes the relative change of a physical property that is associated with a given change in temperature. For a property ''R'' that changes when the temperature changes by ''dT'', the temperature coefficient α is def ...
when it warms. Excessive power dissipation may raise the temperature of the resistor to a point where it can burn the circuit board or adjacent components, or even cause a fire. There are flameproof resistors that will not produce flames with any overload of any duration.
Resistors may be specified with higher rated dissipation than is experienced in service to account for poor air circulation, high altitude, or high
operating temperature
An operating temperature is the allowable temperature range of the local ambient environment at which an electrical or mechanical device operates. The device will operate effectively within a specified temperature range which varies based on the de ...
inductance
Inductance is the tendency of an electrical conductor to oppose a change in the electric current flowing through it. The flow of electric current creates a magnetic field around the conductor. The field strength depends on the magnitude of t ...
and a small parallel
capacitance
Capacitance is the capability of a material object or device to store electric charge. It is measured by the change in charge in response to a difference in electric potential, expressed as the ratio of those quantities. Commonly recognized a ...
; these specifications can be important in high-frequency applications. In a
low-noise amplifier
A low-noise amplifier (LNA) is an electronic amplifier that amplifies a very low-power signal without significantly degrading its signal-to-noise ratio. An amplifier will increase the power of both the signal and the noise present at its inp ...
or
pre-amp
A preamplifier, also known as a preamp, is an electronic amplifier that converts a weak electrical signal into an output signal strong enough to be noise-tolerant and strong enough for further processing, or for sending to a power amplifier an ...
, the
noise
Noise is unwanted sound considered unpleasant, loud or disruptive to hearing. From a physics standpoint, there is no distinction between noise and desired sound, as both are vibrations through a medium, such as air or water. The difference aris ...
characteristics of a resistor may be an issue.
In some precision applications, the
temperature coefficient
A temperature coefficient describes the relative change of a physical property that is associated with a given change in temperature. For a property ''R'' that changes when the temperature changes by ''dT'', the temperature coefficient α is def ...
of the resistance may also be of concern.
The unwanted inductance, excess noise, and temperature coefficient are mainly dependent on the technology used in manufacturing the resistor. They are not normally specified individually for a particular family of resistors manufactured using a particular technology. A family of discrete resistors may also be characterized according to its form factor, that is, the size of the device and the position of its leads (or terminals). This is relevant in the practical manufacturing of circuits that may use them.
Practical resistors are also specified as having a maximum
power
Power most often refers to:
* Power (physics), meaning "rate of doing work"
** Engine power, the power put out by an engine
** Electric power
* Power (social and political), the ability to influence people or events
** Abusive power
Power may ...
rating which must exceed the anticipated power dissipation of that resistor in a particular circuit: this is mainly of concern in power electronics applications.
Resistors with higher power ratings are physically larger and may require
heat sink
A heat sink (also commonly spelled heatsink) is a passive heat exchanger that transfers the heat generated by an electronic or a mechanical device to a fluid medium, often air or a liquid coolant, where it is dissipated away from the device, t ...
s. In a high-voltage circuit, attention must sometimes be paid to the rated maximum working voltage of the resistor. While there is no minimum working voltage for a given resistor, failure to account for a resistor's maximum rating may cause the resistor to incinerate when current is run through it.
Fixed resistors
Lead arrangements
Through-hole
In electronics, through-hole technology (also spelled "thru-hole") is a manufacturing scheme in which leads on the components are inserted through holes drilled in printed circuit boards (PCB) and soldered to pads on the opposite side, either ...
components typically have "leads" (pronounced ) leaving the body "axially", that is, on a line parallel with the part's longest axis. Others have leads coming off their body "radially" instead. Other components may be SMT (surface mount technology), while high power resistors may have one of their leads designed into the
heat sink
A heat sink (also commonly spelled heatsink) is a passive heat exchanger that transfers the heat generated by an electronic or a mechanical device to a fluid medium, often air or a liquid coolant, where it is dissipated away from the device, t ...
.
Carbon composition
Carbon composition resistors (CCR) consist of a solid cylindrical resistive element with embedded wire leads or metal end caps to which the lead wires are attached. The body of the resistor is protected with paint or plastic. Early 20th-century carbon composition resistors had uninsulated bodies; the lead wires were wrapped around the ends of the resistance element rod and soldered. The completed resistor was painted for color-coding of its value.
The resistive element in carbon composition resistors is made from a mixture of finely powdered carbon and an insulating material, usually ceramic. A resin holds the mixture together. The resistance is determined by the ratio of the fill material (the powdered ceramic) to the carbon. Higher concentrations of carbon, which is a good conductor, result in lower resistances. Carbon composition resistors were commonly used in the 1960s and earlier, but are not popular for general use now as other types have better specifications, such as tolerance, voltage dependence, and stress. Carbon composition resistors change value when stressed with over-voltages. Moreover, if internal moisture content, such as from exposure for some length of time to a humid environment, is significant, soldering heat creates a non-reversible change in resistance value. Carbon composition resistors have poor stability with time and were consequently factory sorted to, at best, only 5% tolerance. These resistors are non-inductive, which provides benefits when used in voltage pulse reduction and surge protection applications.HVR International (ed.) "SR Series: Surge Resistors for PCB Mounting" (PDF; 252 kB), 26 May 2005, retrieved 24 January 2017. Carbon composition resistors have higher capability to withstand overload relative to the component's size.Beyschlag, Vishay (2008) "Basics of Linear Fixed Resistors Application Note" Document Number 28771.
Carbon composition resistors are still available, but relatively expensive. Values ranged from fractions of an ohm to 22 megohms. Due to their high price, these resistors are no longer used in most applications. However, they are used in power supplies and welding controls. They are also in demand for repair of vintage electronic equipment where authenticity is a factor.
Carbon pile
A carbon pile resistor is made of a stack of carbon disks compressed between two metal contact plates. Adjusting the clamping pressure changes the resistance between the plates. These resistors are used when an adjustable load is required, such as in testing automotive batteries or radio transmitters. A carbon pile resistor can also be used as a speed control for small motors in household appliances (sewing machines, hand-held mixers) with ratings up to a few hundred watts. A carbon pile resistor can be incorporated in automatic
voltage regulator
A voltage regulator is a system designed to automatically maintain a constant voltage. A voltage regulator may use a simple feed-forward design or may include negative feedback. It may use an electromechanical mechanism, or electronic components ...
s for generators, where the carbon pile controls the field current to maintain relatively constant voltage. This principle is also applied in the
carbon microphone
The carbon microphone, also known as carbon button microphone, button microphone, or carbon transmitter, is a type of microphone, a transducer that converts sound to an electrical audio signal. It consists of two metal plates separated by granul ...
.
Carbon film
In manufacturing carbon film resistors, a carbon film is deposited on an insulating substrate, and a
helix
A helix () is a shape like a corkscrew or spiral staircase. It is a type of smooth space curve with tangent lines at a constant angle to a fixed axis. Helices are important in biology, as the DNA molecule is formed as two intertwined hel ...
is cut in it to create a long, narrow resistive path. Varying shapes, coupled with the
resistivity
Electrical resistivity (also called specific electrical resistance or volume resistivity) is a fundamental property of a material that measures how strongly it resists electric current. A low resistivity indicates a material that readily allows ...
of
amorphous
In condensed matter physics and materials science, an amorphous solid (or non-crystalline solid, glassy solid) is a solid that lacks the long-range order that is characteristic of a crystal.
Etymology
The term comes from the Greek language ...
operating temperature
An operating temperature is the allowable temperature range of the local ambient environment at which an electrical or mechanical device operates. The device will operate effectively within a specified temperature range which varies based on the de ...
range of −55 °C to 155 °C. It has 200 to 600 volts maximum working voltage range. Special carbon film resistors are used in applications requiring high pulse stability.
Printed carbon resistors
Carbon composition resistors can be printed directly onto
printed circuit board
A printed circuit board (PCB; also printed wiring board or PWB) is a medium used in electrical and electronic engineering to connect electronic components to one another in a controlled manner. It takes the form of a laminated sandwich str ...
(PCB) substrates as part of the PCB manufacturing process. Although this technique is more common on hybrid PCB modules, it can also be used on standard fibreglass PCBs. Tolerances are typically quite large and can be in the order of 30%. A typical application would be non-critical
pull-up resistor
In electronic logic circuits, a pull-up resistor (PU) or pull-down resistor (PD) is a resistor used to ensure a known state for a signal. It is typically used in combination with components such as switches and transistors, which physically in ...
s.
Thick and thin film
Thick film resistors became popular during the 1970s, and most SMD (surface mount device) resistors today are of this type. The resistive element of thick films is 1000 times thicker than thin films, but the principal difference is how the film is applied to the cylinder (axial resistors) or the surface (SMD resistors).
Thin film resistors are made by
sputtering
In physics, sputtering is a phenomenon in which microscopic particles of a solid material are ejected from its surface, after the material is itself bombarded by energetic particles of a plasma or gas. It occurs naturally in outer space, and ...
(a method of
vacuum deposition
Vacuum deposition is a group of processes used to deposit layers of material atom-by-atom or molecule-by-molecule on a solid surface. These processes operate at pressures well below atmospheric pressure (i.e., vacuum). The deposited layers can ...
) the resistive material onto an insulating substrate. The film is then etched in a similar manner to the old (subtractive) process for making printed circuit boards; that is, the surface is coated with a photo-sensitive material, covered by a pattern film, irradiated with
ultraviolet
Ultraviolet (UV) is a form of electromagnetic radiation with wavelength from 10 nm (with a corresponding frequency around 30 PHz) to 400 nm (750 THz), shorter than that of visible light, but longer than X-rays. UV radiati ...
light, and then the exposed photo-sensitive coating is developed, and underlying thin film is etched away.
Thick film resistors are manufactured using screen and stencil printing processes.
Because the time during which the sputtering is performed can be controlled, the thickness of the thin film can be accurately controlled. The type of material also varies, consisting of one or more ceramic (
cermet
A cermet is a composite material composed of ceramic (cer) and metal (met) materials.
A cermet can combine attractive properties of both a ceramic, such as high temperature resistance and hardness, and those of a metal, such as the ability to und ...
) conductors such as
tantalum nitride
Tantalum nitride (TaN) is a chemical compound, a nitride of tantalum. There are multiple phases of compounds, stoichimetrically from Ta2N to Ta3N5, including TaN.
As a thin film TaN find use as a diffusion barrier and insulating layer between ...
(TaN),
ruthenium oxide Ruthenium oxide may refer to either of the following:
* Ruthenium(IV) oxide, RuO2
* Ruthenium(VIII) oxide, RuO4
{{Short pages monitor is a more compact marking system intended for physically small high-precision resistors. It uses a two-digit code plus a letter (a total of three alphanumeric characters) to indicate 1% resistance values to three significant digits. The two digits (from "01" to "96") are a code that indicates one of the 96 "positions" in the standard E96 series of 1% resistor values. The uppercase letter is a code that indicates a
power of ten
A power of 10 is any of the integer powers of the number ten; in other words, ten multiplied by itself a certain number of times (when the power is a positive integer). By definition, the number one is a power (the zeroth power) of ten. The fir ...
multiplier. For example, the marking "01C" represents 10 kOhm; "10C" represents 12.4 kOhm; "96C" represents 97.6 kOhm.
Industrial type designation
Steps to find out the resistance or capacitance values:
# First two letters gives the power dissipation capacity.
# Next three digits gives the resistance value.
## First two digits are the significant values
## Third digit is the multiplier.
# Final digit gives the tolerance.
If a resistor is coded:
* EB1041: power dissipation capacity = 1/2 watts, resistance value = ±10% = between ohms and ohms.
* CB3932: power dissipation capacity = 1/4 watts, resistance value = ±20% = between and ohms.
Electrical and thermal noise
In amplifying faint signals, it is often necessary to minimize
electronic noise
In electronics, noise is an unwanted disturbance in an electrical signal.
Noise generated by electronic devices varies greatly as it is produced by several different effects.
In particular, noise is inherent in physics, and central to the ...
, particularly in the first stage of amplification. As a dissipative element, even an ideal resistor naturally produces a randomly fluctuating voltage, or noise, across its terminals. This
Johnson–Nyquist noise
Johnson–Nyquist noise (thermal noise, Johnson noise, or Nyquist noise) is the electronic noise generated by the thermal agitation of the charge carriers (usually the electrons) inside an electrical conductor at equilibrium, which happens rega ...
is a fundamental noise source which depends only upon the temperature and resistance of the resistor, and is predicted by the
fluctuation–dissipation theorem
The fluctuation–dissipation theorem (FDT) or fluctuation–dissipation relation (FDR) is a powerful tool in statistical physics for predicting the behavior of systems that obey detailed balance. Given that a system obeys detailed balance, the the ...
. Using a larger value of resistance produces a larger voltage noise, whereas a smaller value of resistance generates more current noise, at a given temperature.
The thermal noise of a practical resistor may also be larger than the theoretical prediction and that increase is typically frequency-dependent. Excess noise of a practical resistor is observed only when current flows through it. This is specified in unit of μV/V/decade – μV of noise per volt applied across the resistor per decade of frequency. The μV/V/decade value is frequently given in dB so that a resistor with a noise index of 0 dB exhibits 1 μV (rms) of excess noise for each volt across the resistor in each frequency decade. Excess noise is thus an example of 1/''f'' noise. Thick-film and carbon composition resistors generate more excess noise than other types at low frequencies. Wire-wound and thin-film resistors are often used for their better noise characteristics. Carbon composition resistors can exhibit a noise index of 0 dB while bulk metal foil resistors may have a noise index of −40 dB, usually making the excess noise of metal foil resistors insignificant. Thin film surface mount resistors typically have lower noise and better thermal stability than thick film surface mount resistors. Excess noise is also size-dependent: in general, excess noise is reduced as the physical size of a resistor is increased (or multiple resistors are used in parallel), as the independently fluctuating resistances of smaller components tend to average out.
While not an example of "noise" per se, a resistor may act as a
thermocouple
A thermocouple, also known as a "thermoelectrical thermometer", is an electrical device consisting of two dissimilar electrical conductors forming an electrical junction. A thermocouple produces a temperature-dependent voltage as a result of th ...
, producing a small DC voltage differential across it due to the
thermoelectric effect
The thermoelectric effect is the direct conversion of temperature differences to electric voltage and vice versa via a thermocouple. A thermoelectric device creates a voltage when there is a different temperature on each side. Conversely, when ...
if its ends are at different temperatures. This induced DC voltage can degrade the precision of
instrumentation amplifier
An instrumentation amplifier (sometimes shorthanded as in-amp or InAmp) is a type of differential amplifier that has been outfitted with input buffer amplifiers, which eliminate the need for input impedance matching and thus make the amplifier ...
s in particular. Such voltages appear in the junctions of the resistor leads with the circuit board and with the resistor body. Common metal film resistors show such an effect at a magnitude of about 20 μV/°C. Some carbon composition resistors can exhibit thermoelectric offsets as high as 400 μV/°C, whereas specially constructed resistors can reduce this number to 0.05 μV/°C. In applications where the thermoelectric effect may become important, care has to be taken to mount the resistors horizontally to avoid temperature gradients and to mind the air flow over the board.
Failure modes
The failure rate of resistors in a properly designed circuit is low compared to other electronic components such as semiconductors and electrolytic capacitors. Damage to resistors most often occurs due to overheating when the average power delivered to it greatly exceeds its ability to dissipate heat (specified by the resistor's ''power rating''). This may be due to a fault external to the circuit but is frequently caused by the failure of another component (such as a transistor that shorts out) in the circuit connected to the resistor. Operating a resistor too close to its power rating can limit the resistor's lifespan or cause a significant change in its resistance. A safe design generally uses overrated resistors in power applications to avoid this danger.
Low-power thin-film resistors can be damaged by long-term high-voltage stress, even below maximum specified voltage and below maximum power rating. This is often the case for the startup resistors feeding a
switched-mode power supply
A switched-mode power supply (switching-mode power supply, switch-mode power supply, switched power supply, SMPS, or switcher) is an electronic power supply that incorporates a switching regulator to convert electrical power efficiently.
Like ...
integrated circuit.
When overheated, carbon-film resistors may decrease or increase in resistance.
Carbon film and composition resistors can fail (open circuit) if running close to their maximum dissipation. This is also possible but less likely with metal film and wirewound resistors.
There can also be failure of resistors due to mechanical stress and adverse environmental factors including humidity. If not enclosed, wirewound resistors can corrode.
Surface mount resistors have been known to fail due to the ingress of sulfur into the internal makeup of the resistor. This sulfur chemically reacts with the silver layer to produce non-conductive silver sulfide. The resistor's impedance goes to infinity. Sulfur resistant and anti-corrosive resistors are sold into automotive, industrial, and military applications. ASTM B809 is an industry standard that tests a part's susceptibility to sulfur.
An alternative failure mode can be encountered where large value resistors are used (hundreds of kilohms and higher). Resistors are not only specified with a maximum power dissipation, but also for a maximum voltage drop. Exceeding this voltage causes the resistor to degrade slowly reducing in resistance. The voltage dropped across large value resistors can be exceeded before the power dissipation reaches its limiting value. Since the maximum voltage specified for commonly encountered resistors is a few hundred volts, this is a problem only in applications where these voltages are encountered.
Variable resistors can also degrade in a different manner, typically involving poor contact between the wiper and the body of the resistance. This may be due to dirt or corrosion and is typically perceived as "crackling" as the
contact resistance
The term contact resistance refers to the contribution to the total resistance of a system which can be attributed to the contacting interfaces of electrical leads and connections as opposed to the intrinsic resistance. This effect is described ...
fluctuates; this is especially noticed as the device is adjusted. This is similar to crackling caused by poor contact in switches, and like switches, potentiometers are to some extent self-cleaning: running the wiper across the resistance may improve the contact. Potentiometers which are seldom adjusted, especially in dirty or harsh environments, are most likely to develop this problem. When self-cleaning of the contact is insufficient, improvement can usually be obtained through the use of contact cleaner (also known as "tuner cleaner") spray. The crackling noise associated with turning the shaft of a dirty potentiometer in an audio circuit (such as the volume control) is greatly accentuated when an undesired DC voltage is present, often indicating the failure of a DC blocking capacitor in the circuit.
See also
*
Circuit design
The process of circuit design can cover systems ranging from complex electronic systems down to the individual transistors within an integrated circuit. One person can often do the design process without needing a planned or structured design ...
Electrical impedance
In electrical engineering, impedance is the opposition to alternating current presented by the combined effect of resistance and reactance in a circuit.
Quantitatively, the impedance of a two-terminal circuit element is the ratio of the comp ...
*
High value resistors (electronics) High value resistors (HVR) are electronic components used for special applications, such as in bio-medical systems, measurement equipment and some condenser microphones. While discrete resistors in the range of few tens of megohm are very common, m ...
Piezoresistive effect
The piezoresistive effect is a change in the electrical resistivity of a semiconductor or metal when mechanical strain is applied. In contrast to the piezoelectric effect, the piezoresistive effect causes a change only in electrical resistance ...
*
Shot noise
Shot noise or Poisson noise is a type of noise which can be modeled by a Poisson process.
In electronics shot noise originates from the discrete nature of electric charge. Shot noise also occurs in photon counting in optical devices, where shot ...
*
Thermistor
A thermistor is a type of resistor whose resistance is strongly dependent on temperature, more so than in standard resistors. The word thermistor is a portmanteau of ''thermal'' and ''resistor''.
Thermistors are divided based on their conduction ...
*
Trimmer (electronics)
A trimmer, or preset, is a miniature adjustable electrical component. It is meant to be set correctly when installed in some device, and never seen or adjusted by the device's user. Trimmers can be variable resistors (potentiometers), variable c ...