Norman Bodek
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Norman Bodek was a teacher, consultant, author and publisher who published over 100 Japanese management books in English, including the works of
Taiichi Ohno was a Japanese people, Japanese industrial engineering, industrial engineer and businessman. He is considered to be the father of the Toyota Production System, which inspired Lean Manufacturing in the U.S. He devised the Muda (Japanese term)#Toyo ...
and Dr.
Shigeo Shingo was a Japanese industrial engineer who was considered as the world’s leading expert on manufacturing practices and the Toyota Production System. Life and work After having worked as a technician specializing in fusions at the Taiwanese railw ...
. He taught a course on "The Best of Japanese Management Practices" at
Portland State University Portland State University (PSU) is a public research university in Portland, Oregon, United States. It was founded in 1946 as a post-secondary educational institution for World War II veterans. It evolved into a four-year college over the next ...
. Bodek created the
Shingo Prize The ''Shingo Prize for Organizational Excellence'' is an award for organizational excellence given to organizations worldwide by the Shingo Institute, part of the Jon M. Huntsman School of Business at Utah State University in Logan, Utah. In order ...
with Dr. Vern Beuhler at Utah State University. He was elected to Industry Week's Manufacturing Hall of Fame and founded Productivity Press. He was also the President of PCS Press. He died on December 9, 2020, at the age of 88.


Early life

In 1979, after working for 18 years with data processing companies, Bodek started Productivity Inc. and Press (which became an imprint of
CRC Press The CRC Press, LLC is an American publishing group that specializes in producing technical books. Many of their books relate to engineering, science and mathematics. Their scope also includes books on business, forensics and information technol ...
) by publishing a newsletter called 'Productivity'.PCS Press CEO
In 1980, he attended an Industry Week conference in New York, where Joji Arai, a manager with Japan Productivity Center, spoke about his role in bringing Japanese businesspeople to the US to study American industry. Bodek asked Arai if he could bring Americans to Japan to study Japanese management. Arai agreed and set up Bodek's first study mission to Japan. Productivity Press discovered Shigeo Shingo in 1981 and published some of its first books in 1983 and 1985.


Later work and visits to Japan

Bodek's fascination with manufacturing led him to Japan and a lifelong exploration of the methods behind Japanese quality and productivity. Over three decades, up until 2016, Bodek went to Japan 86 times, visited more than 250 plants and published over 250 management books. As a fortune cookie once told him, "You have the talent to discover the talent in others." Bodek claims to have found tools, techniques and new thoughts that have revolutionized the world of manufacturing. He met Dr.
W. Edwards Deming William Edwards Deming (October 14, 1900 – December 20, 1993) was an American business theorist, composer, economist, industrial engineer, management consultant, statistician, and writer. Educated initially as an electrical engineer and later ...
, Dr.
Joseph Juran Joseph Moses Juran (December 24, 1904 – February 28, 2008) was a Romanian-born American engineer, management consultant and author. He was an advocate for quality and quality management and wrote several books on the topics. He was the brother ...
, Phil Crosby, Dr.
Kaoru Ishikawa was a Japanese organizational theorist and a professor in the engineering faculty at the University of Tokyo who was noted for his quality management innovations. He is considered a key figure in the development of quality initiatives in Japan, ...
, Dr. Yoji Akao, Mr.
Taiichi Ohno was a Japanese people, Japanese industrial engineering, industrial engineer and businessman. He is considered to be the father of the Toyota Production System, which inspired Lean Manufacturing in the U.S. He devised the Muda (Japanese term)#Toyo ...
, Dr.
Shigeo Shingo was a Japanese industrial engineer who was considered as the world’s leading expert on manufacturing practices and the Toyota Production System. Life and work After having worked as a technician specializing in fusions at the Taiwanese railw ...
and other manufacturing masters and published many of their books in English. Each person he met gave him a new perspective on continuous improvement, and helped him to better understand links between the functional areas of the Toyota management system, and the value of Lean, Kaizen in achieving quality and continuous improvement. Bodek led more than 25 study missions to Japan. He was one of the first to publish books and training materials on
SMED Smed is a Danish occupational surname meaning " smith". Notable people with this surname include: * Esben Smed (b. 1984), Danish actor * Lis Smed (1914–1944), Danish actress * Peer Smed (1878–1943), Danish-American silversmith {{surname D ...
, CEDAC, Quality Control Circles, 5S, and the Visual Factory Total Productive Maintenance,
Value Stream Mapping Value-stream mapping, also known as material- and information-flow mapping, is a Lean manufacturing, lean-management method for analyzing the current state and designing a future state for the series of events that take a product or service from ...
,
Kaizen is a Japanese concept in business studies which asserts that significant positive results may be achieved due the cumulative effect of many, often small (and even trivial), improvements to all aspects of a company's operations. Kaizen is put ...
and Kaizen Blitz, Cell Design,
Poka-Yoke is any mechanism in a process that helps an equipment operator to avoid mistakes and defects by preventing, correcting, or drawing attention to human errors as they occur. It is a Japanese term that means "mistake-proofing" or "error prevention", ...
, Andon, Hoshin Kanri, and
Kanban Kanban ( meaning signboard) is a scheduling system for lean manufacturing (also called just-in-time manufacturing, abbreviated JIT). Taiichi Ohno, an industrial engineer at Toyota, developed kanban to improve manufacturing efficiency. The ...
. Other books followed, on topics including
total quality management Total quality management (TQM) is an organization-wide effort to "install and make a permanent climate where employees continuously improve their ability to provide on-demand products and services that customers will find of particular value." ...
. Many of these topics form the building blocks of the
Toyota Production System The Toyota Production System (TPS) is an integrated socio-technical system, developed by Toyota, that comprises its management philosophy and practices. The TPS is a management system that organizes manufacturing and logistics for the automobile ...
, which, in turn, is the basis for what came to be called
Lean Manufacturing Lean manufacturing is a methods of production, method of manufacturing goods aimed primarily at reducing times within the Operations management#Production systems, production system as well as response times from suppliers and customers. It is ...
in America. For example, a book on
Lean Accounting Lean, leaning or LEAN may refer to: Business practices * Lean thinking, a business methodology adopted in various fields * Lean construction, an adaptation of lean manufacturing principles to the design and construction process * Lean governme ...
can be seen as Westerner's guide to creating a Toyota-like accounting system. In the 1980s Bodek ran conferences and seminars, and brought Japanese authors to America. He initiated a number of publishing-partnerships that would span several years. For instance, under Bodek's leadership Productivity Press first published Shingo in 1985 and Hirano in 1989. There were more titles by Hirano from Productivity in the 1990s, and PCS in 2006. Bodek said his most powerful discovery was the way Toyota and other Japanese companies opened the infinite creative potential often lying dormant inside every single worker. "When you unlock this hidden talent people become highly motivated and actually love to come to work," he said. Since 1999 Bodek has focused on Toyota's second pillar "Respect for People, employee-development and employee-empowerment."


Harada Method: the human side to Lean

The Harada Method is designed to teach people how to be great leaders, coaches, and to build a winning team. On his 75th trip to Japan, Bodek met Mr Takashi Harada, who Bodek believed has the ultimate recipe for competing against low-cost labor in China and India. By 2011 the Harada Method had become recognized as one of the most systematic ways to enhance employee development. Harada has been adopted by Kirin Brewery,
Uniqlo ( ; ) is a Japanese casual wear designer and retailer. The company is a subsidiary of Fast Retailing, Fast Retailing Co., Ltd. Clare Waight Keller is the creative director. History Men's Shop OS was founded in Ube, Yamaguchi. It was rebrand ...
(retail clothing),
Nomura Securities is a Japanese financial services company and a wholly owned subsidiary of Nomura Holdings, Inc. (NHI), which forms part of the Nomura Group. It plays a central role in the securities business, the group's core business. Nomura is a financial ...
(financial services), The Bank of Tokyo-Mitsubishi UFJ, and Chugai Pharmaceuticals. Harada sees his method as the next step in the Lean journey. He believes it integrates easily with
Six Sigma Six Sigma (6σ) is a set of techniques and tools for process improvement. It was introduced by American engineer Bill Smith while working at Motorola in 1986. Six Sigma strategies seek to improve manufacturing quality by identifying and removin ...
, Hoshin Planning, and other continuous improvement efforts, to give real substance to what Toyota calls “respect for people.” Bodek claims employers can use Harada to embed continuous improvement in workplace culture. The essence of the Harada Method is “self-reliance.” Self-reliance is the ability of each person to become so skilled at something that she or he is virtually irreplaceable. They become artisans in disciplines that serves their future and also the success of their organization. People are fully trusted to make responsible decisions for themselves and for the organization they work for. Shohei Ohtani, the MVP in Japanese professional baseball, used the Harada Method when he was a Sophomore in High School, setting his clear goal to be a great baseball player. Recent rumors are he is worth over $300 million when he joins the American Professional Baseball League in 2018.


Teaching

As adjunct professor at
Portland State University Portland State University (PSU) is a public research university in Portland, Oregon, United States. It was founded in 1946 as a post-secondary educational institution for World War II veterans. It evolved into a four-year college over the next ...
's School of Business Administration, Bodek taught "The Best of Japanese Management Practices". In addition to a focus on lean tools and techniques, Bodek also taught the Harada Method to his students. His books including ''How to do Kaizen'' were among the readings for the 'ISQA 410' course in logistics, for Spring 2012.


Recognition

In 2005, Bodek won the Books and Monographs category of the Shingo Prize for Excellence in Manufacturing, a prize that awards companies worldwide that "achieve world-class operational excellence status", for his book, ''Kaikaku, The Power and Magic of Lean''. In 2010, Bodek was inducted into Industry Week's Manufacturing Hall of Fame. The award recognized him as one of a team of "industrial superstars whose collective careers have had an immeasurable impact and influence on U.S. manufacturing." Bodek was inducted into the Association for Manufacturing Excellence Hall of Fame in 2019. The AME Hall of Fame recognizes industry thought leaders and influencers who support the values, principles and practices found within leading enterprise excellence organizations.'AME Hall of Fame'
/ref> Norman recently wrote a new book, A Miraculous Life, where he shares what he learned throughout his life from numerous masters in management and in the spiritual world. He hopes that reading his miracles will encourage others to recognize the marvelous opportunities that they have to live wonderfully well and also to serve others.


See also

*
CRC Press The CRC Press, LLC is an American publishing group that specializes in producing technical books. Many of their books relate to engineering, science and mathematics. Their scope also includes books on business, forensics and information technol ...
, part of the
Taylor & Francis Taylor & Francis Group is an international company originating in the United Kingdom that publishes books and academic journals. Its parts include Taylor & Francis, CRC Press, Routledge, F1000 (publisher), F1000 Research and Dovepress. It i ...
publishing group, owned by Informa plc.


Bibliography

*''The Idea Generator – Quick and Easy Kaizen'' (PCS Press 2001), co-authored with Bunji Tozawa *''The Idea Generator – Workbook'' (PCS Press 2002) *''Kaikaku: The Power and Magic of Lean'' (PCS Press 2004) *''All You Gotta Do Is Ask'' (PCS Press 2005), co-authored with Chuck Yorke * *''How to Do Kaizen'' co-authored with Bunji Tozawa (PCS Press 2010) * *


References

{{DEFAULTSORT:Bodek, Norman Writers from New York (state) 1932 births 2020 deaths